CN205328200U - Automatic film wrapping machine - Google Patents
Automatic film wrapping machine Download PDFInfo
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- CN205328200U CN205328200U CN201521119864.1U CN201521119864U CN205328200U CN 205328200 U CN205328200 U CN 205328200U CN 201521119864 U CN201521119864 U CN 201521119864U CN 205328200 U CN205328200 U CN 205328200U
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Abstract
The utility model relates to an automatic film wrapping machine, mainly by the frame, the carousel, feed mechanism, wire winding barrel pulls out a mechanism, coating film automatic film wrapping machine constructs, the automatic hem mechanism of coating film, unloading mechanism and central controller form, carousel horizontal installation is in the frame, carousel and table drive structural connection, feed mechanism, wire winding barrel pulls out a mechanism, coating film automatic film wrapping machine constructs, the automatic hem mechanism of coating film, set up a rollers set in the unloading mechanism respectively, every rollers set is by two roller composition that connect with the belt, the belt is improved level and is placed yarn group, yarn group radially places along the carousel, two cylinders rotate to be installed on the carousel, feed mechanism, wire winding barrel pulls out a mechanism, coating film automatic film wrapping machine constructs, the automatic hem mechanism of coating film, unloading mechanism disposes on the carousel in proper order, five above -mentioned mechanisms and table drive structure all are connected with central controller. The utility model relates to a rationally, succinct practical, can replace artifical diolame and the diolame of high quality efficient completely.
Description
Technical field
This utility model relates to a kind of automatic film coating, is mainly used in silvalin and rolls into a ball the operation of automatic peplos。
Background technology
Roll into a ball in technology of the package at silvalin, common are coating film packaging and pyrocondensation bag pack fills 2 kinds of modes。Conventional use of coating film manner of packing is manual packaging, adopt manually overturn, be wound around, cut off, mode that flanging overturns again, bothersome effort, have a strong impact on packaging efficiency, be difficult in adapt to the intelligentized brand-new production model of high efficiency。Traditional manual yarn group coating film coating machine needs manually to be rolled into a ball by the yarn of pipeline after overturning and is put on package post, it is wound around a few after being bonded at one end of coating film in yarn group, with cutter, coating film is cut off again, then the coating film rolling into a ball upper surface beyond yarn is carried out flanging, finally the upset again of yarn group is put and complete packaging on the conveyor line。
Whole packaging process is wasted time and energy inefficiency and owing to there is more uncontrollable factor, and packaging quality cannot ensure, common problem has: 1, coating film and yarn group side are not docile, there is bubble；2, coating film twining amount is not enough；3, yarn group top coating film bound edge width difference is big。The existence of problem above, affects product packaging, and then affects the quality of product。
Utility model content
This utility model solves the technical problem that and is to provide a kind of automatic film coating, and the problem for traditional manual coating film coating machine inefficiency, packaging quality instability improves。
This utility model solves above-mentioned technical problem and be the technical scheme is that
A kind of automatic film coating, is characterized in that main by frame, rotating disk, feed mechanism, bobbins Ba Tong mechanism, coating film automatic film coating mechanism, coating film automatic edge folding mechanism, cutting agency and central controller composition, rotating disk is horizontally arranged in frame, and rotating disk is connected with driving structure of rotary disk, described feed mechanism, bobbins Ba Tong mechanism, coating film automatic film coating mechanism, coating film automatic edge folding mechanism, being respectively provided with a cylinder group on cutting agency, each cylinder group is made up of two cylinders, connects with belt between two cylinders, horizontal positioned yarn group on belt between two cylinders, yarn group is positioned radially along rotating disk, and two cylinders are arranged on rotating disk respectively through shaft parallel, feed mechanism, bobbins Ba Tong mechanism, coating film automatic film coating mechanism, coating film automatic edge folding mechanism, cutting agency is arranged on rotating disk successively, feed mechanism, bobbins Ba Tong mechanism, coating film automatic film coating mechanism, coating film automatic edge folding mechanism, cutting agency, driving structure of rotary disk is all connected with central controller。
Bobbins described in the utility model Ba Tong mechanism includes pulling out a lifting device, automatically pulling out cartridge, the described cartridge that automatically pulls out includes the first cylinder, second cylinder, 3rd cylinder, 4th cylinder, 5th cylinder, 6th cylinder, hands is grabbed, pull out an institutional framework, left side hands grabs base, right side hands grabs base, hands grabs base, frame base, hands is grabbed to be grabbed to grab with right side hands by left side hands and is formed, the first cylinder, left side hands grab be installed in left side hands grab on base, the second cylinder is grabbed base with left side hands and is connected, the 5th cylinder, right side hands grab be installed in right side hands grab on base, the 6th cylinder is grabbed base with right side hands and is connected, and left side hands grabs base, right side hands is grabbed base and is all slidably mounted on hands and grabs on base, the second cylinder, 6th cylinder is installed in hands and grabs on base, 4th cylinder is arranged on and pulls out on an institutional framework, 4th cylinder is grabbed base with hands and is connected, hands is grabbed base and is slidably mounted on and pulls out on an institutional framework, pulls out an institutional framework and is slidably mounted on frame base, and the 3rd cylinder is arranged on frame base, 3rd cylinder is connected with pulling out an institutional framework, pull out a lifting device to be connected with frame base, pull out a lifting device and be arranged in the frame of automatic film coating, pull out a lifting device and be connected with frame base。
This utility model is additionally provided with yarn group detection and location device, yarn group's detection and location device is arranged on and automatically pulls out on cartridge, yarn group's detection and location device is provided with and grabs and the horizontal direction sensor of yarn group horizontal direction distance for detecting hands, described in pull out and a lifting device be provided with for detecting the vertical direction sensor pulling out an institutional framework and yarn group vertical direction distance。
Coating film automatic film coating mechanism described in the utility model includes film feeding mechanism, overlay film roll shaft, membrane cut mechanism, peplos actuating unit, overlay film roll shaft, membrane cut mechanism, film feeding mechanism are respectively positioned on above rotating disk, overlay film roll shaft, membrane cut mechanism are contained in film feeding mechanism bottom, coating film is arranged on film feeding mechanism, and the cutting part of membrane cut mechanism is corresponding with coating film position to be cut；Peplos actuating unit coordinates with the cylinder group of coating film automatic film coating mechanism and for the yarn on coating film automatic film coating mechanism is rolled into a ball rotational angle, film feeding mechanism, membrane cut mechanism, actuating unit are all connected with central controller。
Film feeding mechanism described in the utility model includes support body, film feeding motor, film feeding screw mandrel and film feeding balladeur train, support body is provided with coating film, film feeding motor is arranged on support body, film feeding motor is connected with film feeding screw mandrel, film feeding screw mandrel and film feeding balladeur train are connected, film feeding balladeur train and support body are slidably connected, equipped with overlay film roll shaft bottom film feeding balladeur train, membrane cut mechanism includes cutting membrane support, cut membrane resistance silk and cut film cylinder, cut membrane support to be dynamically connected with film feeding sledge slide, cut film cylinder and be contained on film feeding balladeur train, cut film cylinder to be connected with cutting membrane support, cut membrane resistance silk to be fixed on and cut on membrane support, equipped with overlay film quantity sensor on support body, film feeding motor, cut membrane resistance silk, cut film cylinder, overlay film quantity sensor is all connected with central controller, coating film is wound on overlay film roll shaft。
Coating film automatic edge folding mechanism described in the utility model is provided with displacement mechanism, left and right edge-folding mechanism, blank body, flanging actuating unit, institute's displacement mechanism is positioned at above rotating disk, described left and right edge-folding mechanism is arranged on displacement mechanism bottom, described blank body is positioned in the middle of the edge-folding mechanism of left and right, displacement mechanism, left and right edge-folding mechanism, blank body, actuating unit is all connected with central controller, displacement mechanism is for by left and right edge-folding mechanism, blank body moves to operating position, left and right edge-folding mechanism is fixed for the coating film flanging rolled into a ball by yarn, blank body is for being fixed the coating film of flanging, flanging actuating unit coordinates with the cylinder group of coating film automatic edge folding mechanism and for the yarn on coating film automatic edge folding mechanism is rolled into a ball rotational angle。
Displacement mechanism described in the utility model is by displacement motor, displacement screw mandrel, folding base, linear guides forms, displacement motor is arranged in frame and is connected with central controller, and folding base is arranged in frame by linear guides, and displacement motor is fixing with displacement screw mandrel to be connected, displacement screw mandrel and folding base are connected, and described left and right edge-folding mechanism is by flanging cylinder one, flanging cylinder two, connecting rod one, connecting rod two, clappers one, clappers two composition, flanging cylinder one and flanging cylinder two are separately mounted to folding base both sides, and flanging cylinder one is flexibly connected with connecting rod one, and flanging cylinder two is flexibly connected with connecting rod two, connecting rod one, connecting rod two is arranged on folding base both sides each through bearing, has the final say one, clappers two respectively with connecting rod one, connecting rod two is fixing to be connected, and described blank body is by flanging cylinder three, flanging balladeur train, pressing plate forms, and flanging cylinder three is arranged on folding base, and flanging cylinder three is connected with flanging balladeur train, and flanging balladeur train is slidably mounted on folding base, and flanging balladeur train fixedly mounts pressing plate flanging cylinder one, flanging cylinder two, flanging cylinder three is all connected with central controller。
Cutting agency described in the utility model includes transverse-moving mechanism, elevating mechanism, Zhua Tong mechanism, transverse-moving mechanism is positioned at yarn group top, elevating mechanism is arranged on transverse-moving mechanism, and Zhua Tong mechanism is contained in elevating mechanism bottom, and transverse-moving mechanism, elevating mechanism, Zhua Tong mechanism are all connected with central controller。
Transverse-moving mechanism described in the utility model is by traversing motor, traversing screw mandrel, traversing base, traversing linear guides forms, traversing base is arranged in frame by traversing linear guides, traversing motor is connected with traversing base by traversing screw mandrel, described Zhua Tong mechanism is by clamping cylinder, left suspension bracket, right suspension bracket, left hand is grabbed, the right hand is grabbed, actively switching mechanism, passive switching mechanism forms with grabbing a linear guides, clamping cylinder is arranged on elevating mechanism, left suspension bracket, right suspension bracket is arranged on elevating mechanism each through grabbing a linear guides, clamping cylinder and left suspension bracket, right suspension bracket connects, left hand is grabbed and is arranged on left suspension bracket by active switching mechanism, the right hand is grabbed and is installed on right suspension bracket by passive switching mechanism, traversing motor, clamping cylinder, actively switching mechanism is all connected with central controller。
Active switching mechanism described in the utility model is by overturning cylinder and driving gear forms, upset cylinder is provided with upset tooth bar, upset tooth bar engages with driving gear, driving gear is connected with the driven gear of passive switching mechanism, driving gear is grabbed with left hand and is connected, driven gear is grabbed with the right hand and is connected, and upset cylinder is connected with central controller。
Peplos actuating unit described in the utility model, flanging actuating unit all adopt identical actuating unit, actuating unit includes power wheel, drive motor, actuating unit lifting device, actuating unit is arranged under rotating disk, drive motor is connected with power wheel, power wheel coordinates with a cylinder and the drive roll of cylinder group, drive roll and follower rollers is driven to rotate, rotational power wheel, drive motor are respectively mounted on actuating unit lifting device, and drive motor, actuating unit lifting device are all connected with central controller。
This utility model is reasonable in design, brief and practical, it is possible to substitute artificial peplos completely and the good efficiency of envelope mass is high。
Accompanying drawing explanation
Fig. 1 is the structural representation of this utility model embodiment。
The vertical view that Fig. 2 is Fig. 1 rotates schematic diagram。
Fig. 3 is the vertical view application schematic diagram of this utility model embodiment bobbins Ba Tong mechanism。
Fig. 4 is the structural representation of this utility model embodiment bobbins Ba Tong mechanism。
Fig. 5 is the structural scheme of mechanism of this utility model embodiment coating film automatic film coating mechanism。
Fig. 6 is the side schematic view of this utility model embodiment coating film automatic film coating mechanism。
Fig. 7 is the schematic top plan view of this utility model embodiment coating film automatic edge folding mechanism。
Fig. 8 is the structural representation of this utility model embodiment coating film automatic edge folding mechanism。
Fig. 9 is the schematic top plan view of this utility model embodiment cutting agency。
Figure 10 is the structural representation of this utility model embodiment cutting agency。
Detailed description of the invention
As shown in Figure 1 and Figure 2, this utility model embodiment automatic film coating is mainly made up of frame A, rotating disk B, cylinder group C, feed mechanism D, bobbins Ba Tong mechanism E, coating film automatic film coating mechanism F, coating film automatic edge folding mechanism G, cutting agency H and central controller。Rotating disk B is horizontally arranged on frame A, rotating disk B by be arranged on lower section a driving structure of rotary disk B-1(preferably motor) be driven around the center of circle make counterclockwise circular run。Cylinder group C has 5, corresponding feed mechanism D, bobbins Ba Tong mechanism E, coating film automatic film coating mechanism F, coating film automatic edge folding mechanism G, cutting agency H respectively, each cylinder group C is made up of two cylinders, connect with belt between two cylinders, two cylinders are arranged on rotating disk B respectively through shaft parallel, cylinder group C is evenly distributed on rotating disk B, horizontal positioned yarn group 9 on belt between two cylinders, yarn group 9 one end is towards rotating disk B center, and yarn rolls into a ball 9 other ends towards rotating disk B foreign side (namely yarn group 9 is positioned radially along rotating disk B)。
The present embodiment cylinder frame 35, five cylinder framves 35 are contained on rotating disk B, it is respectively used to feed mechanism D, bobbins Ba Tong mechanism E, coating film automatic film coating mechanism F, coating film automatic edge folding mechanism G, cutting agency H, five cylinder framves 5 are respectively mounted five cylinder group C。
The present embodiment feed mechanism D, bobbins Ba Tong mechanism E, coating film automatic film coating mechanism F, coating film automatic edge folding mechanism G, cutting agency H be in order 72 degree of angle circle distribution other at rotating disk B or above frame A on, rotating transport material by rotating disk B makes above five mechanisms be linked in sequence, to realize five mechanism's each functions and to be sequentially connected with peplos flow process (feeding-pull out cylinder-peplos-flanging-blanking)。
The present embodiment is provided with two identical set actuating units 8, being separately employed in coating film automatic film coating mechanism F, coating film automatic edge folding mechanism G, actuating unit 8 is connected with central controller, is positioned under rotating disk B at ordinary times, the used time is needed to rise groups of drive rolls C, thus driving yarn group 9 rotation。In both cases, said two cylinder is particularly called drive roll 18 and follower rollers 19, in order to difference and power wheel 20 annexation。Actuating unit 8, driving structure of rotary disk are prior art。
Described actuating unit 8 includes power wheel 20, drive motor, actuating unit lifting device, actuating unit 8 is contained under rotating disk B, drive motor is affixed with power wheel 20, power wheel 20, drive motor are respectively mounted on actuating unit lifting device, actuating unit rises device and motor or cylinder, drive roll 18 can be adopted with power wheel 20 to coordinate (tangent during work)；Drive motor, actuating unit lifting device are all connected with central controller。
The present embodiment feed mechanism D is prior art, when rotating disk B stops operating and feed mechanism D rolls into a ball without yarn, yarn is rolled into a ball 9 and is placed directly in the middle of 2 cylinders of feed mechanism D。
Referring to Fig. 3, Fig. 4, the present embodiment bobbins Ba Tong mechanism E mainly includes pulling out a lifting device 15(and includes a lifting motor 15-1 and vertical direction sensor) and automatically pull out cartridge, pull out a lifting device 15 and automatically pull out cartridge and be connected, automatically pulling out cartridge adjustment in the vertical direction by the lifting motor 15-1 realization that moves both vertically。As further improvement, it is also possible to arrange yarn group detection and location device, mainly include horizontal direction sensor, it is used for detecting and automatically pulls out cartridge and yarn and roll into a ball the distance of 9 horizontal directions。
Described automatically pull out that cartridge includes first cylinder the 1, second cylinder the 2, the 3rd cylinder the 3, the 4th cylinder the 4, the 5th cylinder the 5, the 6th cylinder 6, hands grabs (grabbed 7-1 by left side hands and right side hands is grabbed 7-2 and formed), pull out an institutional framework 10, left side hands grabs base 11, right side hands grabs base 12, hands grabs base 13, frame base 14。First cylinder 1, left side hands grab 7-1 be installed in left side hands grab on base 11, second cylinder 2 is grabbed base 11 with left side hands and is connected, 5th cylinder 5, right side hands grab 7-2 be installed in right side hands grab on base 12, 6th cylinder 6 is grabbed base 12 with right side hands and is connected, left side hands grabs base 11, right side hands is grabbed base 12 and is all slidably mounted on hands and grabs on base 13, second cylinder 2, 6th cylinder 6 is installed in hands and grabs on base 13, 4th cylinder 4 is arranged on to pull out on an institutional framework 10 and grab base 13 with hands and is connected, what control that two handss grab stretches out (roll into a ball 9 direction rectilinear motions to yarn and stretch out crawl bobbins), hands is grabbed base 13 and is slidably mounted on and pulls out on an institutional framework 10, pull out an institutional framework 10 and be slidably mounted on frame base 14, 3rd cylinder 3 is arranged on frame base 14 and is connected with pulling out an institutional framework 10, first cylinder 1 controls left side hands and grabs closing up of 7-1, second cylinder 2 controls left side hands and grabs 7-2 straight line telemechanical to the right, 5th cylinder 5 control right side hands is grabbed 7-2 and is closed up, 6th cylinder 6 controls right side hands and grabs the rectilinear motion to the left of 7-2, 3rd cylinder 3 drives and pulls out an institutional framework 10 and move to yarn and roll into a ball 9 positions, the lifting motor 15-1 pulling out a lifting device 15 is connected with frame base 14, be used for drive automatically pull out cartridge be adapted to up and down various sizes of yarn group 9。Central controller is all connected with and controls their operation with lifting motor 15-1, vertical direction sensor, first cylinder the 1, second cylinder the 2, the 3rd cylinder the 3, the 4th cylinder the 4, the 5th cylinder the 5, the 6th cylinder 6, yarn group detection and location device。
Automatically an operation logic is pulled out: first pass through and pull out a lifting device 15 and carry out pulling out the vertical adjusting up and down of an institutional framework 10, with ensure different size of yarn group 9 pull out a position, when yarn group 9 turns to operating position with rotating disk B, 3rd cylinder 3 will pull out an institutional framework 10 and roll into a ball 9 directions (to rotating disk B center position) release to yarn, yarn is rolled into a ball the 9 datum line positions (ensureing that yarn is rolled into a ball 9 site of envelopment and fixed) shifting cylinder group C onto, 4th two handss of cylinder 4 job control are grabbed and are stretched out, first cylinder 1, 5th cylinder 5 works and controls left side hands respectively and grab 7-1 and right side hands is grabbed the 7-2 bobbins edge simultaneously closed up yarn is rolled into a ball in 9 and clamped, then the second cylinder 2, 6th cylinder 6 work respectively control left side hands grab 7-1, right side hands is grabbed 7-2 and is run to central line simultaneously, 4th cylinder 4 work retreats, bobbins is extracted, the prominent yarn group 9 of bobbins one end end face, 9 end face rolled into a ball by bobbins other end end face and yarn, two handss are grabbed and are unclamped, six cylinders control to pull out cartridge entirety, and to reply initial point standby, prepare next yarn group bobbins and pull out cylinder。Whole device is accurately positioned work by cylinder, sensor, it is achieved that silvalin group bobbins automatically pull out cylinder, efficiency is high, and it is accurate to pull out a position, greatly reduces hand labor intensity and improves work efficiency。
Location positioning when different silvalins groups 9 are pulled out tin by the present embodiment passes through sensor localization by pulling out a lifting device 15, for instance by the centrally disposed labelling of bobbins, when sensor moves to after bobbins centre mark being detected, stopping enhancing action immediately。
Referring to Fig. 5, Fig. 6, the present embodiment coating film automatic film coating mechanism F is positioned at above rotating disk B, including film feeding mechanism F-1, overlay film roll shaft 16, membrane cut mechanism F-2, actuating units 8 for driving yarn group 9 to do gyration, film feeding mechanism F-1 is positioned at directly over actuating unit 8；Overlay film roll shaft 16, membrane cut mechanism F-2 are contained in film feeding mechanism F-1 bottom, and the cutting part of membrane cut mechanism F-2 is positioned at the surface at coating film 17 position to be cut。
Described film feeding mechanism F-1 includes support body 21, film feeding motor 22, film feeding screw mandrel 23 and film feeding balladeur train 24, support body 21 top is provided with the rotating shaft 25 for installation kit overlay film 17, film feeding motor 22 is arranged on support body 21, the output shaft of film feeding motor 22 is affixed with film feeding screw mandrel 23 one end, and film feeding screw mandrel 23 other end and film feeding balladeur train 24 are spirally connected；Film feeding balladeur train 24 side is connected with support body 21 side slip；Equipped with overlay film roll shaft 16 bottom film feeding balladeur train 24, coating film 17 is wound on overlay film roll shaft 16；Film feeding motor 22 is connected with central controller。
Described membrane cut mechanism F-2 includes cutting membrane support 26, cuts membrane resistance silk 27 and cut film cylinder 28, cuts membrane support 26 and is slidably connected with described film feeding balladeur train 24；Cut film cylinder 28 to be contained on film feeding balladeur train 24, cut the push rod of film cylinder 28 with to cut membrane support 26 affixed；Cut membrane resistance silk 27 both ends horizontal and be fixed on the free end cutting membrane support 26, cut membrane resistance silk 27 and be connected with central controller；Cut film cylinder 28 to be connected with central controller。
Equipped with the bottom installing plate 242 with raised line on the front apron 241 of film feeding balladeur train 24, cut equipped with fixed block 261 on membrane support 26, with the raised line chute mated with raised line on fixed block 261, cut membrane support 26 and be slidably connected by fixed block 261 and installing plate 242。Being provided with the bar-shaped trough of vertical direction bottom film feeding balladeur train 24, overlay film roll shaft 16 two ends snap in bar-shaped trough。
Being distributed multiple alternately arranged axis of rolling 212 on support body 21, the free end of coating film 17 passes from film feeding balladeur train 24 and the gap cut between membrane resistance silk 27 after sequentially passing through the corresponding axis of rolling 212。Equipped with being used for measuring the overlay film quantity sensor 211 of overlay film amount on support body 21, overlay film quantity sensor 211 is connected with central controller。
Referring to Fig. 7, Fig. 8, described coating film automatic edge folding mechanism G includes displacement mechanism 29, left and right edge-folding mechanism 30, blank body 31, actuating units 8 for driving yarn group 9 to do gyration, described actuating unit 8 is contained under rotating disk B, and described displacement mechanism 29 is positioned at directly over actuating unit 8；Described left and right edge-folding mechanism 30 is arranged on displacement mechanism 29 bottom the right and left, and blank body 31 is positioned at the centre of left and right edge-folding mechanism 30；Institute's displacement mechanism 29, left and right edge-folding mechanism 30, blank body 31, actuating unit 8 are all connected with central controller。
Described displacement mechanism 29 is made up of displacement motor 291, displacement screw mandrel 292, folding base 293, linear guides (on figure not shown), displacement motor 291 is installed on the support of coating machine and is connected with central controller, folding base 293 is arranged on the frame A of automatic film coating by linear guides, displacement motor 291 is affixed with displacement screw mandrel 292 one end, and folding base 293 is driven by displacement motor 291 and displacement screw mandrel 292 can do front and back (left and right directions of Fig. 7) rectilinear motion。
Described left and right edge-folding mechanism 30 is arranged on the left and right sides, lower section of folding base 293, and described left and right edge-folding mechanism 30 is made up of flanging cylinder 1, flanging cylinder 2 302, connecting rod 1, connecting rod 2 304, clappers 1, clappers 2 306。The cylinder body of flanging cylinder 1 and flanging cylinder 2 302 is separately mounted to the left and right sides of folding base 293, flanging cylinder 1, the cylinder head of flanging cylinder 2 302 respectively with connecting rod 1, connecting rod 2 304 is flexibly connected, the left and right sides that connecting rod 1 and connecting rod 2 304 are arranged on folding base 293 by bearing can rotate, state clappers 1, have the final say and 2 306 fixing with connecting rod 1 and connecting rod 2 304 be respectively connected, have the final say 1, have the final say on 2 306 and be all coated with flexible material, flanging cylinder 1, flanging cylinder 2 302 is all connected with central controller。
Described blank body 31 is arranged on the middle, lower section of folding base 293, and described blank body 31 is made up of flanging cylinder 3 311, flanging balladeur train 312, pressing plate 313。The cylinder body of flanging cylinder 3 311 is connected on folding base 293, and cylinder head is connected with flanging balladeur train 312。Flanging balladeur train 312 is arranged on folding base 293 by linear guides。Fixedly mounting pressing plate 313 on flanging balladeur train 312, pressing plate 313 is coated with flexible material, flanging cylinder 3 311 is connected with central controller。
Coating film automatic edge folding mechanism G achieves machinery to artificial replacement completely, bad problem is knocked in the yarn group corner collision having stopped to exist when artificial flanging turns over tin, imitated by mechanical action simultaneously and manually ensure that flanging effect, complete automatic flanging work bottom coating film 17。
Referring to Fig. 9, Figure 10, described cutting agency H includes transverse-moving mechanism 32, elevating mechanism 33, Zhua Tong mechanism 34, and transverse-moving mechanism 32 is positioned at directly over cylinder frame 35；Elevating mechanism 33 is arranged on transverse-moving mechanism 32；Zhua Tong mechanism 34 is contained in elevating mechanism 33 bottom；Transverse-moving mechanism 32, elevating mechanism 33, Zhua Tong mechanism 34 are all connected with central controller。
Described transverse-moving mechanism 32 is made up of traversing motor 321, traversing screw mandrel 322, traversing base 323, traversing linear guides 324, described traversing base 323 is arranged on frame A by traversing linear guides 324, traversing motor 321 is affixed with traversing screw mandrel 22, traversing base 323 is driven by traversing motor 321 and traversing screw mandrel 322 can do traversing rectilinear motion, and traversing motor 321 is connected with central controller。
Described elevating mechanism 33 is prior art, it is made up of lift motor, elevating screw, lifting pedestal, lifting slide bar, lifting pedestal is lifted on traversing base 323 by lifting slide bar, elevating screw, lifting pedestal is driven by lift motor and elevating screw can do upper and lower rectilinear motion, and lift motor is connected with central controller。
Described Zhua Tong mechanism 34 is grabbed 344 by clamping cylinder 341, left suspension bracket 342, right suspension bracket 343, left hand, the right hand grabs 345, actively switching mechanism 346, passive switching mechanism 347 and grab a linear guides 348 and form。Clamping cylinder 341 is arranged on the lifting pedestal of elevating mechanism 33 vertically-mounted；Left suspension bracket 342 and right suspension bracket 343 are installed on the lifting pedestal of elevating mechanism 33 by grabbing a linear guides 48, and clamping cylinder 341 is connected with left suspension bracket 342, right suspension bracket 343, it is achieved left suspension bracket 342, right suspension bracket about 343 linear running；Left hand is grabbed 344 and is arranged on left suspension bracket 342 by actively switching mechanism 346；The right hand is grabbed 345 and is installed on right suspension bracket 343 by passive switching mechanism 347。Actively switching mechanism 346 is made up of upset cylinder 346-1 and driving gear 346-2, the cylinder head of upset cylinder 346-1 is provided with upset tooth bar, upset tooth bar engages with driving gear 346-2, upset cylinder 346-1 drives driving gear 346-2 to rotate, driving gear 346-2 is connected with the driven gear of passive switching mechanism 347, driving driven gear synchronous axial system so that left hand grabs 344, the right hand grabs 345 synchronization actions, clamping cylinder 341, upset cylinder 346-1 are connected with central controller。
The workflow of automatic film coating is as follows:
1, feeding operation: when rotating disk B stops operating and feed mechanism D rolls into a ball without yarn, yarn is rolled into a ball 9 and is disposed across in the middle of 2 cylinders of feed mechanism D by the robot device before automatic film coating；
2, bobbins pulls out an operation: rotating disk B rotates the yarn group 9 making former upper material level and comes bobbins Ba Tong mechanism E position, under the promotion of the 3rd cylinder 3, pull out an institutional framework 10 move to rotating disk B center position, yarn is rolled into a ball 9 promote forward, 3rd cylinder 3 stops yarn group 9 location, hands grips in and stretches out under the 4th cylinder 4 effect, at the first cylinder 1, bobbins is vised under 5th cylinder 5 effect, then at the second cylinder 2, toward rotating disk B central motion under the promotion of the 6th cylinder 6, bobbins and cake inwall get loose, 3rd cylinder 3 back moves and bobbins is extracted a segment distance, hands pick-and-place opens bobbins, each motion recovers initial position。
3, coating film peplos operation: yarn group 9 arrives the lower section of overlay film roll shaft 16 under the drive of rotating disk B；Film feeding motor 22 starts, rotate film feeding screw mandrel 23 drive overlay film roll shaft 16 to move downward, make the coating film 17 on overlay film roll shaft 16 fit yarn group 9；Actuating unit 8 works, and power wheel 20 promotes, and power wheel 20 starts drive drive roll 18, follower rollers 19 so that gyration is done by yarn group 9, and coating film 17 is rolled into a ball at yarn and rolled into a ball 9 surface wrap through film feeding mechanism F-1 to yarn under the drive of 9；When yarn group 9 turns to setting position, power wheel 20 stops operating, and cuts membrane resistance silk 27 and heats, and completes to cut film work under the action cutting film cylinder 28, and film feeding motor 22 reversion simultaneously starts, and drive overlay film roll shaft 16 rises；Being again started up with rear power wheel 20, drive yarn group 9 to turn round again, make coating film 17 more entirely fit yarn group 9, last actuating unit 8 resets, and power wheel 20 and drive roll 18 depart from, and peplos process completes。
4, coating film flanging operation: yarn group 9 under the drive of rotating disk B to the lower sections of blank body 31, coated coating film 17 in yarn group 9；Displacement motor 291 starts subsequently, and rotation displacement screw mandrel 292 drives folding base 293 to roll into a ball 9 direction rectilinear motions to yarn, makes clappers 1, clappers 2 306 roll into a ball 9 end faces near yarn；Flanging cylinder 1, flanging cylinder 2 302 cylinder head promote connecting rod 1, connecting rod 2 304 simultaneously to roll into a ball 9 center rotating 90 DEG C (simultaneously inwardly rotating 90 DEG C) to yarn respectively；Connecting rod 1 and connecting rod 2 304 rotate and make clappers 1, clappers 2 306 will roll into a ball the inside flanging of coating film 17 of 9 end faces beyond yarn and keep certain time to make coating film 17 keep shape；Then flanging cylinder 1 and flanging cylinder 2 302 recover initial bit, clappers 1, clappers 2 306 recovery initial position simultaneously；Now power wheel 20 startup drives drive roll 18 to rotate, and drive roll 18 drives follower rollers 19 to rotate, and drives yarn group 9 to do gyration together, and the yarn group 9 completing preliminary flanging under the control of central controller rotates 90 DEG C；Flanging cylinder 1, flanging cylinder 2 302 cylinder head again stretch out simultaneously, promote connecting rod 1, connecting rod 2 304 to rotate 90 DEG C to yarn cluster centre respectively simultaneously, make clappers 1, clappers 2 306 will roll into a ball the inside flanging again of coating film 17 of 9 end faces beyond yarn and keep action certain time to make coating film 17 keep shape；Left and right edge-folding mechanism 30 recovers initial position and remains stationary as subsequently；Flanging cylinder 3 311 action drives flanging balladeur train 312, pressing plate 313 to roll into a ball 9 directions to yarn and runs, and pressing plate 313 is pressed in coating film 17 upper certain time, it is ensured that coating film 17 flanging dimensionally stable, then blank body 31 recovers initial position；Last power wheel 20 departs from drive roll 18, and peplos process completes。
5, blanking operation: yarn group 9 arrives the lower section of transverse-moving mechanism 32 under the drive of rotating disk B；Traversing motor 321 starts subsequently, rotate traversing screw mandrel 322 drive traversing base 323 to yarn roll into a ball 9 direction rectilinear motion Shi Zhuatong mechanisms 34 move to yarn group 9 directly over。Then lift motor starts, and rotates elevating screw and makes lifting pedestal decline, when the left hand of Zhua Tong mechanism 34 grab 344 and the right hand grab 345 centers and drop to and when 9 center rolled into a ball by yarn, stop decline。Clamping cylinder 341 rotates, the left suspension bracket of gear driven 42 on clamping cylinder 341 and the suspension bracket tooth bar on right suspension bracket 43, make left suspension bracket 42 and right suspension bracket 43 roll into a ball 9 direction rectilinear motions to yarn respectively, left hand grab 43 and the right hand grab the doffer respectively setting two flexible materials cladding on 44 and yarn rolled into a ball 9 clampings。Then elevating mechanism 33 starts rising, stops rise (yarn group 9 departs from rising from cylinder frame 5) when lifting pedestal returns to elemental height。Traversing motor 321 starts, and rotates traversing screw mandrel 322 and drives traversing base 323 to move to the belt conveyor direction on automatic film coating side, out of service when transverse-moving mechanism 32 moves above belt conveyor with yarn group 9。Actively the cylinder head of the upset cylinder 346-1 on switching mechanism 346 stretches out, and upset rack drives driving gear 346-2 and driven gear rotate 90 DEG C so that yarn group 9 upset 90 DEG C, yarn group 9 is changed into coating film 17 flanging one end down from level is horizontal。Elevating mechanism 33 declines, and stops when yarn rolls into a ball 9 bottoms close to belt conveyor declining。Step up cylinder 41 to reversely rotate, left hand grab 344 and the right hand grab 345 outside restoring running initial positions, yarn is rolled into a ball 9 and is put on belt conveyor to be transferred to next link。Actively the upset cylinder 346-1 on switching mechanism 346 resets so that driving gear 346-2 turns round 90 DEG C, and left hand grabs 344, the right hand grabs 345 recovery horizontal levels。Transverse-moving mechanism 32 and elevating mechanism 33 recover initial position, unload a process and complete。
6, rotating disk B rotates the cylinder group C emptied and returns to feeding job position。Each Working mechanism can individually and simultaneously run above so that equipment can run continuously, and each station is not vacant, and work efficiency maximizes。
Present patent application compared with background technology, the advantage having the following aspects:
1, the present embodiment directly can be applied under the premise existing baling line not transformed, and reduces use cost。
2, the present embodiment realizes manual coating machine and artificial comprehensive replacement, adopt the present embodiment to carry out coating film thin film and there is the quality-advantage of the following aspects: 1, owing to rolling into a ball the rolling between cylinder when peplos through yarn, coating film can be smooth stick to yarn group surface and get rid of yarn group with coating film between air, it is prevented that client outer ring in use comes off and forms sleave；2, coating film windings is subject to the accurate control of central controller, it is possible to ensureing that each yarn group writhing number as requested is wound, coating film is effectively controlled end to end；3, coating film is cut off by heating wire, tangent plane neat appearance；4, yarn group passes through when peplos to be accurately positioned and ensures that yarn group top end bread hem width degree is all controlled。
3, each mechanism of the present embodiment is all automatically adjustable, adapts to the Production requirement of different size yarn group。
4, each mechanism of the present embodiment can use under the control of central controller and independently run simultaneously, it is ensured that produce continuously, and equipment peplos efficiency can exceed the manual coating machine of complete artificial peplos, adapts to the intelligentized brand-new production model of high efficiency。
Each mechanism of the present embodiment can independent operating and be mutually linked composition one complete packet membrane process flow process。
Simple deformation or the equivalence of every this utility model design concept are replaced, it is considered that fall into protection domain of the present utility model。
Claims (10)
1. an automatic film coating, is characterized in that: main by frame, rotating disk, feed mechanism, bobbins Ba Tong mechanism, coating film automatic film coating mechanism, coating film automatic edge folding mechanism, cutting agency and central controller composition, rotating disk is horizontally arranged in frame, and rotating disk is connected with driving structure of rotary disk, described feed mechanism, bobbins Ba Tong mechanism, coating film automatic film coating mechanism, coating film automatic edge folding mechanism, being respectively provided with a cylinder group on cutting agency, each cylinder group is made up of two cylinders, connects with belt between two cylinders, horizontal positioned yarn group on belt between two cylinders, yarn group is positioned radially along rotating disk, and two cylinders are arranged on rotating disk respectively through shaft parallel, feed mechanism, bobbins Ba Tong mechanism, coating film automatic film coating mechanism, coating film automatic edge folding mechanism, cutting agency is arranged on rotating disk successively, feed mechanism, bobbins Ba Tong mechanism, coating film automatic film coating mechanism, coating film automatic edge folding mechanism, cutting agency, driving structure of rotary disk is all connected with central controller。
2. automatic film coating according to claim 1, is characterized in that: described bobbins Ba Tong mechanism includes pulling out a lifting device, automatically pulling out cartridge, the described cartridge that automatically pulls out includes the first cylinder, second cylinder, 3rd cylinder, 4th cylinder, 5th cylinder, 6th cylinder, hands is grabbed, pull out an institutional framework, left side hands grabs base, right side hands grabs base, hands grabs base, frame base, hands is grabbed to be grabbed to grab with right side hands by left side hands and is formed, the first cylinder, left side hands grab be installed in left side hands grab on base, the second cylinder is grabbed base with left side hands and is connected, the 5th cylinder, right side hands grab be installed in right side hands grab on base, the 6th cylinder is grabbed base with right side hands and is connected, and left side hands grabs base, right side hands is grabbed base and is all slidably mounted on hands and grabs on base, the second cylinder, 6th cylinder is installed in hands and grabs on base, 4th cylinder is arranged on and pulls out on an institutional framework, 4th cylinder is grabbed base with hands and is connected, hands is grabbed base and is slidably mounted on and pulls out on an institutional framework, pulls out an institutional framework and is slidably mounted on frame base, and the 3rd cylinder is arranged on frame base, 3rd cylinder is connected with pulling out an institutional framework, pull out a lifting device to be connected with frame base, pull out a lifting device and be arranged in the frame of automatic film coating, pull out a lifting device and be connected with frame base。
3. automatic film coating according to claim 2, it is characterized in that: be additionally provided with yarn group detection and location device, yarn group's detection and location device is arranged on and automatically pulls out on cartridge, yarn group's detection and location device is provided with and grabs and the horizontal direction sensor of yarn group horizontal direction distance for detecting hands, described in pull out and a lifting device be provided with for detecting the vertical direction sensor pulling out an institutional framework and yarn group vertical direction distance。
4. automatic film coating according to claim 1, it is characterized in that: described coating film automatic film coating mechanism includes film feeding mechanism, overlay film roll shaft, membrane cut mechanism, peplos actuating unit, overlay film roll shaft, membrane cut mechanism, film feeding mechanism are respectively positioned on above rotating disk, overlay film roll shaft, membrane cut mechanism are contained in film feeding mechanism bottom, coating film is arranged on film feeding mechanism, and the cutting part of membrane cut mechanism is corresponding with coating film position to be cut；Peplos actuating unit coordinates with the cylinder group of coating film automatic film coating mechanism and for the yarn on coating film automatic film coating mechanism is rolled into a ball rotational angle, film feeding mechanism, membrane cut mechanism, peplos actuating unit are all connected with central controller。
5. automatic film coating according to claim 4, it is characterized in that: described film feeding mechanism includes support body, film feeding motor, film feeding screw mandrel and film feeding balladeur train, support body is provided with coating film, film feeding motor is arranged on support body, film feeding motor is connected with film feeding screw mandrel, film feeding screw mandrel and film feeding balladeur train are connected, film feeding balladeur train and support body are slidably connected, equipped with overlay film roll shaft bottom film feeding balladeur train, membrane cut mechanism includes cutting membrane support, cut membrane resistance silk and cut film cylinder, cut membrane support to be dynamically connected with film feeding sledge slide, cut film cylinder and be contained on film feeding balladeur train, cut film cylinder to be connected with cutting membrane support, cut membrane resistance silk to be fixed on and cut on membrane support, equipped with overlay film quantity sensor on support body, film feeding motor, cut membrane resistance silk, cut film cylinder, overlay film quantity sensor is all connected with central controller, coating film is wound on overlay film roll shaft。
6. automatic film coating according to claim 1, it is characterized in that: described coating film automatic edge folding mechanism is provided with displacement mechanism, left and right edge-folding mechanism, blank body, flanging actuating unit, institute's displacement mechanism is positioned at above rotating disk, described left and right edge-folding mechanism is arranged on displacement mechanism bottom, described blank body is positioned in the middle of the edge-folding mechanism of left and right, displacement mechanism, left and right edge-folding mechanism, blank body, actuating unit is all connected with central controller, displacement mechanism is for by left and right edge-folding mechanism, blank body moves to operating position, left and right edge-folding mechanism is fixed for the coating film flanging rolled into a ball by yarn, blank body is for being fixed the coating film of flanging, flanging actuating unit coordinates with the cylinder group of coating film automatic edge folding mechanism and for the yarn on coating film automatic edge folding mechanism is rolled into a ball rotational angle。
7. automatic film coating according to claim 6, is characterized in that: institute's displacement mechanism is by displacement motor, displacement screw mandrel, folding base, linear guides forms, displacement motor is arranged in frame and is connected with central controller, and folding base is arranged in frame by linear guides, and displacement motor is fixing with displacement screw mandrel to be connected, displacement screw mandrel and folding base are connected, and described left and right edge-folding mechanism is by flanging cylinder one, flanging cylinder two, connecting rod one, connecting rod two, clappers one, clappers two composition, flanging cylinder one and flanging cylinder two are separately mounted to folding base both sides, and flanging cylinder one is flexibly connected with connecting rod one, and flanging cylinder two is flexibly connected with connecting rod two, connecting rod one, connecting rod two is arranged on folding base both sides each through bearing, has the final say one, clappers two respectively with connecting rod one, connecting rod two is fixing to be connected, and described blank body is by flanging cylinder three, flanging balladeur train, pressing plate forms, and flanging cylinder three is arranged on folding base, and flanging cylinder three is connected with flanging balladeur train, and flanging balladeur train is slidably mounted on folding base, and flanging balladeur train fixedly mounts pressing plate flanging cylinder one, flanging cylinder two, flanging cylinder three is all connected with central controller。
8. automatic film coating according to claim 1, it is characterized in that: described cutting agency includes transverse-moving mechanism, elevating mechanism, Zhua Tong mechanism, transverse-moving mechanism is positioned at yarn group top, elevating mechanism is arranged on transverse-moving mechanism, Zhua Tong mechanism is contained in elevating mechanism bottom, and transverse-moving mechanism, elevating mechanism, Zhua Tong mechanism are all connected with central controller。
9. automatic film coating according to claim 8, it is characterized in that: described transverse-moving mechanism is by traversing motor, traversing screw mandrel, traversing base, traversing linear guides forms, traversing base is arranged in frame by traversing linear guides, traversing motor is connected with traversing base by traversing screw mandrel, described Zhua Tong mechanism is by clamping cylinder, left suspension bracket, right suspension bracket, left hand is grabbed, the right hand is grabbed, actively switching mechanism, passive switching mechanism forms with grabbing a linear guides, clamping cylinder is arranged on elevating mechanism, left suspension bracket, right suspension bracket is arranged on elevating mechanism each through grabbing a linear guides, clamping cylinder and left suspension bracket, right suspension bracket connects, left hand is grabbed and is arranged on left suspension bracket by active switching mechanism, the right hand is grabbed and is installed on right suspension bracket by passive switching mechanism, traversing motor, clamping cylinder, actively switching mechanism is all connected with central controller。
10. automatic film coating according to claim 9, it is characterized in that: described active switching mechanism is by overturning cylinder and driving gear forms, upset cylinder is provided with upset tooth bar, upset tooth bar engages with driving gear, driving gear is connected with the driven gear of passive switching mechanism, driving gear is grabbed with left hand and is connected, and driven gear is grabbed with the right hand and is connected, and upset cylinder is connected with central controller。
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521119864.1U CN205328200U (en) | 2015-12-30 | 2015-12-30 | Automatic film wrapping machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521119864.1U CN205328200U (en) | 2015-12-30 | 2015-12-30 | Automatic film wrapping machine |
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| CN205328200U true CN205328200U (en) | 2016-06-22 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105460611A (en) * | 2015-12-30 | 2016-04-06 | 巨石集团有限公司 | Automatic coating machine |
| CN108408108A (en) * | 2017-02-09 | 2018-08-17 | 巨石集团有限公司 | A kind of packing method of glass fiber yarn ball |
| CN110524898A (en) * | 2019-09-27 | 2019-12-03 | 惠州同兴自动化工业设备有限公司 | A kind of TV glue frame pastes equipment automatically |
| CN110745269A (en) * | 2019-11-05 | 2020-02-04 | 湖南宏成金属制品有限公司 | Winding packaging machine |
| CN112693653A (en) * | 2020-12-11 | 2021-04-23 | 临泉县双军农业机械有限公司 | Regular quadrangular prism film laminating machine |
| CN115447817A (en) * | 2022-09-16 | 2022-12-09 | 安徽博日生物科技有限公司 | Full-automatic nucleic acid magnetic bead extraction tube filling and film sealing equipment and method |
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2015
- 2015-12-30 CN CN201521119864.1U patent/CN205328200U/en active Active
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105460611A (en) * | 2015-12-30 | 2016-04-06 | 巨石集团有限公司 | Automatic coating machine |
| CN105460611B (en) * | 2015-12-30 | 2017-10-31 | 巨石集团有限公司 | A kind of automatic film coating |
| CN108408108A (en) * | 2017-02-09 | 2018-08-17 | 巨石集团有限公司 | A kind of packing method of glass fiber yarn ball |
| CN110524898A (en) * | 2019-09-27 | 2019-12-03 | 惠州同兴自动化工业设备有限公司 | A kind of TV glue frame pastes equipment automatically |
| CN110745269A (en) * | 2019-11-05 | 2020-02-04 | 湖南宏成金属制品有限公司 | Winding packaging machine |
| CN112693653A (en) * | 2020-12-11 | 2021-04-23 | 临泉县双军农业机械有限公司 | Regular quadrangular prism film laminating machine |
| CN112693653B (en) * | 2020-12-11 | 2023-08-25 | 临泉县双军农业机械有限公司 | Regular quadrangular prism laminating machine |
| CN115447817A (en) * | 2022-09-16 | 2022-12-09 | 安徽博日生物科技有限公司 | Full-automatic nucleic acid magnetic bead extraction tube filling and film sealing equipment and method |
| CN115447817B (en) * | 2022-09-16 | 2023-05-30 | 安徽博日生物科技有限公司 | Full-automatic nucleic acid magnetic bead extraction tube filling and film sealing equipment and method |
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