Side-mounted teleblem mulch-laying machine
The utility model belongs to package packing machine, is specifically related to a kind of PE of utilization heat shrink films and as packing the buttress of different size dress article is carried out the side-mounted teleblem mulch-laying machine that top film is placed.
At present, the packing of paper mill sheet paper adopts the PE heat shrink films to pack mostly.
Chinese patent ZL200320124036.8 " plate paper packaging machine " discloses one and has overlapped very sheet paper heat shrink films packing method and the device of highly effective.But because the specification of sheet paper is many, in continuous flow procedure, teleblem is placed station and need to be adopted the heat shrink films of different size to cover according to the paper stack of different size, so this station need to be put online frequently film, change membrane operations in process of production, affected production efficiency, strengthened workman's labour intensity and had potential safety hazard.
The utility model content
The utility model aims to provide a kind of side-mounted teleblem mulch-laying machine, technical matters to be solved is in sheet paper baling line production process, can once prepare the film volume of 2～3 kinds of specifications, in continuous flow procedure, this equipment can carry out the teleblem overwrite job by the different packaging films of automatically selecting to be fit to specification according to the specification of paper stack, continue the film operation outside can be online after film volume uses, do not affect the continuity of production.
The utility model is realized above-mentioned purpose technical solution scheme:
Side-mounted teleblem mulch-laying machine is by putting the film frame and teleblem covering mechanism two large divisions forms.Put film frame and teleblem covering mechanism and be arranged in a side of travel line according to technological requirement.
Described put the film frame by put film volume frame, film volume mandrel, deposit film device, film welding device and film volume actuating device form, deposit film device and be installed in an other side of putting the film frame, it comprises modified roller, slide rail, riser and jockey pulley, and modified roller, slide rail and jockey pulley are installed between two risers; Film volume actuating device is comprised of swing arm, reductor, friction wheel and reductor installation shaft, and two friction wheels are installed on the reductor by axle, and then fix by reductor installation shaft and swing arm; Film volume actuating device is installed in to be put on the film frame, each film volume configuration one mantle volume actuating device.Film welding device is comprised of cylinder, ceiling molding and welding bar, and film welding device is installed in to be put on the film frame.
Described teleblem covering mechanism by frame, actuating device, select film device and the folder film device form.Actuating device is installed on the frame, drives Timing Belt one end and connects counter weight device, and film device is selected in end connection, realizes selecting the film device oscilaltion to put film by driving speed reducer drive; The folder film device is installed on and selects on the film device, and with selecting the film device up-and-down movement, film presss from both sides and can carry out side-to-side movement by the traction of Timing Belt by folder film drive motor, and realizes the switching that film presss from both sides by pneumatic driving, thereby realization is pressed from both sides film, draws film, put the film action.The teleblem covering mechanism is installed in travel line one side.
Side-mounted teleblem mulch-laying machine principle of work: the film of plurality of specifications volume is lain in a horizontal plane on the outer film volume frame of travel line, realize that by the up-and-down movement that selects the film cylinder packing film of different size changes online; Realize the gripping of film by the action of folder film cylinder; Realize the covering of film by motor traction film folder back and forth movement; What the up-and-down movement by film cutting apparatus was realized film cuts compression online.Select the tension force of film volume in the film device motion process and unnecessary packaging film to realize by depositing film device; In addition, the driving of film volume is driven by friction wheel can guarantee the fixed length film feeding, can realize artificial online lower continuous membrane operations after the film volume is finished at the film soldering apparatus that film volume frame arranges.The side-mounted teleblem mulch-laying machine designed by said method mainly comprises: put the film frame, and film volume actuating device, film welding device is deposited film device, the teleblem covering mechanism, frame, actuating device selects film device and folder film device.
Progressive effect of the present utility model: this equipment adopts laterally puts film, has increased greatly and has put the film space; Adopt air cylinder driven to realize the on-line automatic switching of packaging film of different size; Adopt band coder reductor to put film and drive, make and put film and move more accurate; Adopt the air cylinder driven film to press from both sides film, make the folder film more steady, softer; The drive wheel mode is adopted in the driving of film volume, and tension force adopts the gravity-roller mode, can realize Automatic change film so that sheet paper is put the film station; The replacing film twists in line to carry out outward, has improved production efficiency, has reduced labor strength.
Description of drawings
Fig. 1, Fig. 2 are respectively side-mounted teleblem mulch-laying machine front view, birds-eye view.
Fig. 3, Fig. 4 are for putting film shelf structure front view, left view.
Fig. 5, Fig. 6 are respectively film volume actuating device front view, left view.
Fig. 7 is film welding device figure.
Fig. 8, Fig. 9 are respectively and deposit film device front view, left view.
Figure 10, Figure 11 are respectively teleblem covering mechanism front view, left view.
Figure 12, Figure 13 are respectively front view, the left view of frame and actuating device.
Figure 14, Figure 15 are respectively and select film device front view, left cutaway view.
Figure 16, Figure 17 are respectively a minute film frame front view, left view.
Figure 18 is the synchronous device cutaway view.
Figure 19, Figure 20 are respectively film cutting apparatus front view, left view.
Figure 21, Figure 22 are respectively folder film device front view, birds-eye view.
Figure 23, Figure 24 are respectively folder membrane element front view, left view.
Among the figure: 101. put the film frame, 102. teleblem covering mechanism, 201. put film volume frame, 202. film volume mandrel, 203. deposit film device, 204. film welding device, 205. film volume actuating device, 301. swing arm 302. reductors, 303. friction wheel, 304. reductor installation shaft, 401. cylinder, 402. ceiling molding, 403. welding bar, 501. modified roller, 502. slide rail, 503. riser, 504. jockey pulley, 601. actuating device, 602. frame, 603. select film device, 604. folder film device, 701. base cross members, 702. inhibiting device, 703. weight member, 704. column, 705. driving reductor, 706. top cross-bar, 707. main shaft, 708. traction Timing Belt, 801. synchronous device, 802. draw the film roller, 803. minute film frame, 804. auxiliary girder, 805. anti-bias the wheel, 806. track adjusting wheel, 807. articulated beam, 808. film cutting apparatus, 809. anvil beam, 810. side plate, 811. select the film cylinder, 901. tooth bar, 902. bracing frame, 903. press mold cylinder, 904. press mold parts, 905. lead the film frame, 1001. gear, 1002. roll shaft, 1003. bearing, 1101. pressuring diaphragm, 1102. mounting bracket, 1103. press mold cylinder, 1104. cut the film cylinder, 1105. cutting knife, 1201. folder film reductor, 1202. folder membrane support, 1203. line slideway auxiliary, 1204. folder membrane element, 1205. synchronous pulley, 1206. traction Timing Belt, 1301. folder film device arm-tie, 1302. the film folder is installed section bar, 1303. the clamping dead axle of film, 1304. bearing, 1305. lower film folder, 1306. upper film folder, 1307. folder film cylinder, 1308. folder film cylinder mount pad.
The specific embodiment
Fig. 1, Fig. 2 have showed an embodiment of the utility model structure.Side-mounted teleblem mulch-laying machine comprises puts film frame 101 and teleblem covering mechanism 102.Put film frame 101 and teleblem covering mechanism 102 and be arranged in a side of travel line according to technological requirement.The film volume of two kinds of different sizes is placed on the film frame 101 respectively.
Put film frame 101 as shown in Figure 3, Figure 4, it comprise put film volume frame 201, film volume mandrel 202, deposit film device 203, film welding device 204 and film volume actuating device 205.Film is supported on by film volume mandrel 202 and puts on the film volume frame 201.Deposit film device 203 such as Fig. 8, shown in Figure 9, it is installed in an other side of putting film frame 101, and it comprises modified roller 501, slide rail 502, riser 503 and jockey pulley 504; Modified roller 501, slide rail 502 and jockey pulley 504 are installed in to consist of between two risers deposits film device; When beginning to wrap up in the film packing, film is walked around many group modified rollers 501 and jockey pulley 504 by certain direction, and drives jockey pulley 504 along slide rail 502 liftings, thereby utilizes the gravity of jockey pulley to realize that memberane stress keeps constant in packaging process.Film volume actuating device 205 is such as Fig. 5, shown in Figure 6, it comprises swing arm 301, reductor 302, friction wheel 303 and reductor installation shaft 304, two friction wheels 303 are installed on the reductor 302 by axle, and then fixing with swing arm 301 by reductor installation shaft 304, between swing arm 301 and reductor installation shaft 304, be equipped with bearing, allow two friction wheels 303 in certain angle, to swing with reductor 302, fully contact with the film volume to guarantee two friction wheels 303; Film volume actuating device 205 is installed in to be put on the film frame 101, each film volume configuration one mantle volume actuating device 205.Film welding device 204 as shown in Figure 7, it comprises cylinder 401, ceiling molding 402 and welding bar 403; Film welding device is installed in to be put on the film frame 101, after film volume is finished, the film tail of the film on new and a upper volume is placed in the middle of ceiling molding 402 and the welding bar 403, and cylinder 401 moves the film continued access is got up.
Teleblem covering mechanism 102 is such as Figure 10, shown in Figure 11, and it comprises actuating device 601, frame 602, selects film device 603 and folder film device 604.Actuating device 601 is installed on the frame 602, drives by reductor and selects film device 603 up-and-down movements; Folder film device 604 is installed in and selects on the film device 603, and with selecting film device 603 up-and-down movements, along continuous straight runs presss from both sides the film motion under the driving of folder film motor.Teleblem covering mechanism 102 is installed on travel line one side according to technological requirement.
Actuating device 601 and frame 602 as shown in Figure 12 and Figure 13, it comprises base cross members 701, inhibiting device 702, weight member 703, column 704, drives reductor 705, top cross-bar 706, main shaft 707 and traction Timing Belt 708.Base cross members 701, inhibiting device 702 and top cross-bar 706 are installed on the column 704, form gate-type frame 602; Weight member 703, driving reductor 705, axle drive shaft 707 and traction Timing Belt 708 form actuating device 601; Actuating device 601 is installed on the frame 602, and actuating device 601 1 ends connect the connection of counter weight device 703 1 ends and select film device 603, thereby form complete drive system.When the rotation of reductor drive shaft 707, realize selecting film device 603 up-and-down movements, thereby realize selecting the membrane operations of putting of film device 603.
Select film device 603 such as Figure 14, shown in Figure 15, it comprises synchronous device 801, draws film roller 802, minute film frame 803, auxiliary girder 804, anti-biasly take turns 805, track adjusting wheel 806, articulated beam 807, film cutting apparatus 808, anvil beam 809, side plate 810 and select film cylinder 811.Biside plate 810 connects with auxiliary girder 804, anvil beam 809, articulated beam 807 respectively, form and to select the film device main stand, synchronous device 801, draw film roller 802, minute film frame 803, anti-biasly take turns 805, track adjusting wheel 806, film cutting apparatus 808 and select film cylinder 809 to be loaded on respectively to select to form above the film device main stand and select film device 603.Minute film frame 803 with synchronous device 801, side plate 810, select film cylinder 811 to connect after, under the effect of selecting film cylinder 811, change up and down film along line slideway synchronously by the engagement of tooth bar 901, gear 1001 and move; When weather screen PE film by drawing film roller 802, minute film frame 803, when the anvil beam is led lamina membranacea to the Dutch film location, cut film cylinder 1103 and move downward, film cutting apparatus 808 compresses the anvil beams and leads lamina membranacea, cuts film cylinder 1104 horizontal cutting films, with weather screen PE film compacting and cut-out.
Divide film frame 803 such as Figure 16, shown in Figure 17, it comprises tooth bar 901, bracing frame 902, press mold cylinder 903, press mold parts 904 and leads film frame 905.Tooth bar 901, press mold cylinder 903, press mold parts 904, press mold frame 905 are installed on respectively on the bracing frame 902, realize changing up and down the film motion under the effect of selecting film cylinder 811; When equipment is worked, press mold cylinder 903 action, the press mold parts swing and press down, with weather screen PE film compacting in the press mold parts with lead between the film frame, realize the switching of weather screen film compacting.
Synchronous device 901 as shown in figure 18, it comprises gear 1001, roll shaft 1002 and bearing 1003.Gear 1001 and bearing 1003 are loaded on respectively on the roll shaft 1002, and synchronous device 901 is loaded on and selects on the film device 606, and when elected film cylinder 909 selected film, tooth bar 901, gear 1001 engaged transmission guaranteed minute film frame 903 synchronized movement and concordant.
Film cutting apparatus 908 is such as Figure 19, shown in Figure 20, and it comprises pressuring diaphragm 1101, mounting bracket 1102, press mold cylinder 1103, cuts film cylinder 1104 and cutting knife 1105.Pressuring diaphragm 1101, press mold cylinder 1103, cut film cylinder 1104 and cutting knife 1105 is installed on respectively on the mounting bracket 1102, then integral body is loaded on the side plate 810 by cylinder saddle, realize lower pressed film on the pressuring diaphragm 1101 under the effect of press mold cylinder 1103, and realizing cutting the film action by the side-to-side movement of cutting film cylinder 1104.
Folder film device 604 is such as Figure 21, shown in Figure 22, and it comprises folder film reductor 1201, folder membrane support 1202, line slideway auxiliary 1203, folder membrane element 1204, synchronous pulley 1204 and traction Timing Belt 1206.Folder membrane element 1204 is loaded on the line slideway auxiliary 1203, and line slideway auxiliary 1203 is realized back and forth movement under the effect of folder film reductor 1201 by later belt wheel 1205 and traction Timing Belt 1206, thereby realizes traction and the placement of film.
Folder membrane element 1204 is such as Figure 23, shown in Figure 24, and it comprises folder membrane element arm-tie 1301, film folder installation section bar 1302, the clamping dead axle 1303 of film, bearing 1304, lower film folder 1305, upper film folder 1306, folder film cylinder 1307 and folder film cylinder mount pad 1308.To press from both sides membrane element arm-tie 1301, the clamping dead axle 1303 of film, bearing 1304, lower film folder 1305, upper film folder 1306, folder film cylinder 1307 and folder film cylinder mount pad 1308 is installed on the film folder and installs on the section bar 1302, adjust the up and down position of film folder, make up and down film folder gap basic identical and corner dimension is suitable, tighten lower film and press from both sides 1305 fix screws, guarantee that clamping dead axle 1303 nothings of lower film folder 1305 and film relatively rotate.When 1308 action of film gas enclosure cylinder, the clamping dead axle 1303 of film drives the together rotation of lower film folder 1305, makes lower film folder 1305 press from both sides 1306 clamping films with upper film, thereby realizes the action of folder film.
Working process: before the first task, be installed in after manually according to the specification of packaged workpiece the film volume being located with film volume mandrel 202 and put on the film frame 101, respectively the twice packaging film feeding passed and deposit film device 203, draw film roller 802, lead film frame 805, then film being rolled up actuating device 205 is depressed on the film volume, 804 actions of press mold parts are pressed in press mold parts 804 with film and lead between the film frame 805, then start and select film device 603 that film is elevated to the wait station, this moment, jockey pulley 504 also was in a high position; Upper film dead work is finished.
When having workpiece to pack, packaged workpiece is transported to the teleblem covering station by conveyer, which cluster film place in operation is system determine according to the specification of workpiece, the film that selects 603 times generals who has surrendered of film device to use is delivered to work station, jockey pulley descends simultaneously, and unnecessary film is existed between the modified roller 501; 1201 actions of folder film reductor make folder membrane element 1204 arrive the folder film location, and 1307 actions of folder film cylinder make upper and lower film folder (1306,1305) clamping films; Simultaneously press mold cylinder 1103 unclamps, and after folder film reductor 1201 drove folder membrane elements 1205 tracting films and reaches suitable length (width according to paper stack is determined), film cutting apparatus 808 and press mold parts 904 compressed films, and then cutting knife 1105 actions are finished and cut film; When film was pulled conveying, film volume actuating device 205 started and film feedings, and jockey pulley 504 remains on certain height and position; After cutting film and finishing, film cutting apparatus 808 resets, and the assigned address film folder that folder film reductor 1201 tracting films arrive paper stack unclamps film is covered in the paper stack top, and then each parts resets, and finishes a teleblem and covers.When specification of workpieces changes, select film cylinder 811 to carry out automatic lifting, thereby reach the automatic replacing of film.
When the film volume on putting film frame 101 uses, the artificial film of changing is rolled up, and the film of new film roll and the film of old film volume are drawn to film welding device 204 places, and is through between ceiling molding 402 and the welding bar 403, cylinder 401 moves with new and old film continued access together, and the realization line is changed the operation of film volume outward.