CN205358377U - Full -automatic face guard machine - Google Patents
Full -automatic face guard machine Download PDFInfo
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- CN205358377U CN205358377U CN201521121341.0U CN201521121341U CN205358377U CN 205358377 U CN205358377 U CN 205358377U CN 201521121341 U CN201521121341 U CN 201521121341U CN 205358377 U CN205358377 U CN 205358377U
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Abstract
本实用新型涉及面罩加工设备技术领域,特指一种全自动面罩机;本实用新型包括机架,机架上按流水线依次设有放料装置、输送辊、热熔喷胶装置、海绵夹取装置、松紧带输送装置、松紧带熔接装置、成品切刀装置,机架上还配有海绵输送装置、材料输送装置、控制装置,松紧带熔接装置包括可升降移动的熔接头;海绵夹取装置活动位于海绵输送装置、材料输送装置的上方,海绵夹取装置包括夹具、横向移动机构、纵向移动机构;热熔喷胶装置、松紧带输送装置、松紧带熔接装置、成品切刀装置位于材料输送装置上方;本实用新型的原材料送料、喷胶、海绵粘贴、松紧带熔接、裁切成型等过程都可以实现全自动生产,生产效率高,生产成本低。
The utility model relates to the technical field of mask processing equipment, in particular to a full-automatic mask machine; the utility model includes a frame on which a feeding device, a conveying roller, a hot-melt glue spraying device, and a sponge clamping device are sequentially arranged according to an assembly line. device, elastic belt conveying device, elastic belt welding device, finished product cutter device, the frame is also equipped with sponge conveying device, material conveying device, control device, the elastic belt welding device includes a welding joint that can be lifted and moved; the sponge clamping device is movable in the sponge Above the conveying device and the material conveying device, the sponge clamping device includes a clamp, a lateral moving mechanism, and a longitudinal moving mechanism; the hot-melt glue spraying device, the elastic belt conveying device, the elastic belt welding device, and the finished product cutter device are located above the material conveying device; The new raw material feeding, glue spraying, sponge sticking, elastic band welding, cutting and molding processes can realize fully automatic production, with high production efficiency and low production cost.
Description
技术领域 technical field
本实用新型涉及面罩加工设备技术领域,特指一种全自动面罩机。 The utility model relates to the technical field of mask processing equipment, in particular to a full-automatic mask machine.
背景技术 Background technique
目前生产面罩,都是采用人工生产的方式,首先裁切好固定形状的面罩材料、裁切好固定长度的松紧带、裁切好固定长度的海绵,然后在面罩材料上涂好胶水,再将海绵粘贴到面罩材料上,然后焊好松紧带的一端,再拉动松紧带焊接另一端;从前述说明可以看出,目前生产面罩,生产效率非常低,而且需要较多的工作人员进行,生产成本也较高。 At present, masks are produced manually. First, cut the mask material with a fixed shape, cut the elastic band with a fixed length, and cut the sponge with a fixed length. Then apply glue on the mask material, and then put the sponge Paste it on the mask material, then weld one end of the elastic band, and then pull the elastic band to weld the other end; as can be seen from the above description, the production efficiency of the current mask production is very low, and more staff are required to carry out, and the production cost is also higher .
因此,基于上述现有的面罩加工设备、工艺的缺陷,需要对现有的面罩加工设备进行改进,由人工转化为设备生产。 Therefore, based on the defects of the above-mentioned existing mask processing equipment and technology, it is necessary to improve the existing mask processing equipment and convert it from manual to equipment production.
发明内容 Contents of the invention
本实用新型的目的在于针对现有技术的不足提供一种全自动面罩机,该全自动面罩机解决了现有的面罩加工设备所存在的:生产效率低、生产成本高等缺陷。 The purpose of the utility model is to provide a fully automatic mask machine for the deficiencies of the prior art, which solves the existing defects of the existing mask processing equipment: low production efficiency and high production cost.
为实现上述目的,本实用新型是通过以下技术方案实现的: In order to achieve the above object, the utility model is achieved through the following technical solutions:
全自动面罩机,包括机架,机架上按流水线依次设有放料装置、输送辊、热熔喷胶装置、海绵夹取装置、松紧带输送装置、松紧带熔接装置、成品切刀装置,机架上还配有海绵输送装置、材料输送装置、控制装置,松紧带熔接装置包括可升降移动的熔接头;海绵夹取装置活动位于海绵输送装置、材料输送装置的上方,海绵夹取装置包括夹具、横向移动机构、纵向移动机构;热熔喷胶装置、松紧带输送装置、松紧带熔接装置、成品切刀装置位于材料输送装置上方。 Fully automatic mask machine, including a frame, which is equipped with a feeding device, a conveying roller, a hot-melt glue spraying device, a sponge clamping device, an elastic belt conveying device, an elastic belt welding device, a finished product cutter device, and a frame according to the assembly line. It is also equipped with a sponge conveying device, a material conveying device, and a control device. The elastic band welding device includes a welding joint that can be lifted and moved; the sponge clamping device is located above the sponge conveying device and the material conveying device. The moving mechanism, the longitudinal moving mechanism; the hot-melt glue spraying device, the elastic belt conveying device, the elastic belt welding device, and the finished product cutter device are located above the material conveying device.
放料装置位于机架的最后侧,该放料装置包括有摆杆压辊和料架、料筒。 The discharge device is located at the rearmost side of the frame, and the discharge device includes a swing bar pressure roller, a material rack, and a material cylinder.
还包括材料限位装置,材料限位装置位于放料装置、输送辊之间,材料限位装置两侧具有限位固定片。 It also includes a material limiting device, which is located between the discharging device and the conveying roller, and has limiting and fixing pieces on both sides of the material limiting device.
还包括边料切除装置,包括气动切刀和辅助轮。 Also includes edge trimming unit including pneumatic cutter and auxiliary wheels.
还包括材料调节装置,材料调节装置位于边料切除装置的前端。 It also includes a material regulating device, which is located at the front end of the edge cutting device.
还包括加固粘贴装置,加固粘贴装置是可升降的压块,加固粘贴装置位于材料输送装置上方。 It also includes a reinforcement pasting device, which is a liftable pressure block, and the reinforcement pasting device is located above the material conveying device.
还包括追标电眼装置,追标电眼装置位于材料输送装置上方,追标电眼装置具有感应器。 It also includes a mark-tracking electric eye device, which is located above the material conveying device, and the mark-tracking electric eye device has a sensor.
成品切刀装置包括可以升降移动的切刀,该切刀对应海绵通过的位置具有缺口,切刀由伺服电机控制。 The finished product cutter device includes a cutter that can move up and down. The cutter has a gap corresponding to the position where the sponge passes, and the cutter is controlled by a servo motor.
海绵输送装置、材料输送装置平行设置。 The sponge conveying device and the material conveying device are arranged in parallel.
材料输送装置采用夹膜链条。 The material conveying device adopts the film chain.
本实用新型的有益效果在于:面罩材料、海绵、松紧带可以自动送料,经热熔喷胶装置喷胶后,海绵夹取装置将海绵粘贴上去,再由松紧带熔接装置将松紧带熔接在面罩材料上,最后经成品切刀装置裁切成型,整个生产过程可以实现全自动生产,生产效率非常高,只需一个操作人员,降低生产成本。 The beneficial effect of the utility model is that: the mask material, the sponge, and the elastic band can be automatically fed, and after the glue is sprayed by the hot-melt glue spraying device, the sponge clamping device will paste the sponge, and then the elastic band will be welded to the mask material by the elastic band welding device, Finally, it is cut into shape by the finished product cutter device, and the whole production process can realize automatic production, with very high production efficiency, and only one operator is needed, which reduces production costs.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
具体实施方式 detailed description
下面结合附图对本实用新型作进一步的说明。 Below in conjunction with accompanying drawing, the utility model is further described.
见图1,本实用新型全自动面罩机包括:放料装置1、摆杆压辊2、材料限位装置3、输送辊4、边料切除装置5、材料调节装置6、热熔喷胶装置7、海绵夹取装置8、松紧带输送装置9、加固粘贴装置10、松紧带熔接装置11、追标电眼装置12、成品切刀装置13、海绵输送装置14、材料输送装置15、机架16、控制装置17、料架30、料筒31。 As shown in Figure 1, the utility model fully automatic mask machine includes: feeding device 1, swing rod pressure roller 2, material limiting device 3, conveying roller 4, edge material cutting device 5, material adjusting device 6, hot melt glue spraying device 7. Sponge clamping device 8, elastic belt conveying device 9, reinforcement pasting device 10, elastic belt welding device 11, mark tracking electric eye device 12, finished product cutter device 13, sponge conveying device 14, material conveying device 15, frame 16, control Device 17, rack 30, barrel 31.
本实用新型包括机架16,放料装置1位于最后侧,该放料装置1包括有摆杆压辊2和料架30、料筒31。 The utility model comprises a frame 16, and a discharge device 1 is located at the rearmost side, and the discharge device 1 includes a swing bar pressure roller 2, a material rack 30, and a material cylinder 31.
所述机架16上按流水线依次设有放料装置1、输送辊4、热熔喷胶装置7、海绵夹取装置8、松紧带输送装置9、松紧带熔接装置11、成品切刀装置13,机架16上还配有海绵输送装置14、材料输送装置15、控制装置17,海绵夹取装置8活动位于海绵输送装置14、材料输送装置15的上方。 The frame 16 is sequentially provided with a discharge device 1, a conveying roller 4, a hot-melt glue spraying device 7, a sponge clamping device 8, an elastic belt conveying device 9, an elastic belt welding device 11, a finished product cutter device 13, and a machine according to the assembly line. The frame 16 is also equipped with a sponge conveying device 14, a material conveying device 15, a control device 17, and the sponge clamping device 8 is movable above the sponge conveying device 14 and the material conveying device 15.
放料装置1位于机架16的最后侧,该放料装置1包括有摆杆压辊2和料架30、料筒31,所述摆杆压辊2上下摆动压紧或者松开面罩材料。摆杆压辊2可以由动力装置控制驱动,来自动控制材料的张力,可以根据需要设定一定的参数来调节面罩材料张力的大小。当面罩材料向前运行时,摆杆压辊2向上运动,松开面罩材料;当材料停止向前运动时,摆杆压辊2向下运动,压紧材料,而松紧是可以任意调节的,以此保证面罩材料输送顺畅,不会卷曲。 The discharge device 1 is located at the rearmost side of the frame 16, and the discharge device 1 includes a swing bar pressure roller 2, a material rack 30, and a barrel 31. The swing bar pressure roller 2 swings up and down to press or loosen the mask material. The swing bar pressure roller 2 can be controlled and driven by the power unit to automatically control the tension of the material, and certain parameters can be set as required to adjust the tension of the mask material. When the mask material moves forward, the swing rod pressure roller 2 moves upwards to loosen the mask material; when the material stops moving forward, the swing rod pressure roller 2 moves down to compress the material, and the tightness can be adjusted arbitrarily. This ensures smooth delivery of the mask material without curling.
本实用新型还包括材料限位装置3,材料限位装置3位于面罩材料的进料最前端,材料限位装置3两侧具有限位固定片,限位固定片可以向两侧进行移动调节。移动好位置后固定,将面罩材料两边限位在固定片内,以至于材料不会两侧偏移,可以的根据不同材料的规格而进行宽度设置。 The utility model also includes a material limiting device 3, which is located at the front end of the mask material feeding. The material limiting device 3 has limiting fixing pieces on both sides, and the limiting fixing pieces can be moved and adjusted to both sides. After moving the position, fix it, and limit the two sides of the mask material in the fixed piece, so that the material will not shift on both sides, and the width can be set according to the specifications of different materials.
本实用新型的输送辊4位于材料限位装置3的前端,面罩材料由输送辊4带动前移,并由材料限位装置3限位。 The conveying roller 4 of the utility model is positioned at the front end of the material limiting device 3 , and the mask material is driven forward by the conveying roller 4 and is limited by the material limiting device 3 .
本实用新型还包括边料切除装置5,边料切除装置5主要是将面罩材料两边多余的料切除,使面罩材料可以通过材料输送装置15;边料切除装置包括气动切刀和辅助轮。气动切刀可以根据实际位置进行调节。经过此装置后的材料的规格比较统一,避免出现原料规格不一致的出现,为后续材料输送装置15上料做准备。 The utility model also includes an edge cutting device 5, which mainly cuts off excess material on both sides of the mask material so that the mask material can pass through the material delivery device 15; the edge cutting device includes a pneumatic cutter and auxiliary wheels. The pneumatic cutter can be adjusted according to the actual position. The specifications of the materials after passing through this device are relatively uniform, avoiding the occurrence of inconsistencies in raw material specifications, and preparing for the subsequent material delivery device 15 feeding.
本实用新型还包括材料调节装置6,材料调节装置6位于边料切除装置5的前端,被切除边料的面罩材料送入进行贴海绵操作前还要经材料调节装置6调整位置。 The utility model also includes a material adjustment device 6, which is located at the front end of the edge material removal device 5, and the mask material that has been cut off the edge material is sent in to adjust the position through the material adjustment device 6 before the operation of pasting the sponge.
本实用新型的热熔喷胶装置7具有储胶盒、喷胶头,采用高温使胶水变液状,再由喷胶头喷射在海绵预放位置的面罩材料上。可通过程序控制分段式喷胶,调节喷胶的位置,做到每段喷胶都能配合好海绵夹取装置8放置的海绵的粘合,热熔喷胶装置7位于材料输送装置15的上方。 The hot-melt glue spraying device 7 of the present utility model has a glue storage box and a glue spraying head, adopts high temperature to make the glue liquid, and then sprays it on the mask material at the sponge pre-positioned position by the glue spraying head. The segmented glue spraying can be controlled by the program, and the position of the glue spraying can be adjusted, so that each section of glue spraying can cooperate with the bonding of the sponge placed by the sponge clamping device 8. The hot melt glue spraying device 7 is located at the side of the material conveying device 15 above.
本实用新型的海绵夹取装置8包括夹具、横向移动机构、纵向移动机构,使海绵夹取装置8能够实现横向移动、纵向移动,使夹具实现开合夹取海绵并移动摆放,可以根据实际情况调节。 The sponge clamping device 8 of the present utility model includes a clamp, a lateral movement mechanism, and a longitudinal movement mechanism, so that the sponge clamping device 8 can realize lateral movement and longitudinal movement, and the clamp can be opened and closed to clamp and move the sponge, and can be placed according to actual conditions. Conditioning.
本实用新型的松紧带输送装置9位于材料输送装置15上方,配有感应器,是通过光电感应,由驱动装置进行输送松紧带。 The elastic belt conveying device 9 of the present utility model is located above the material conveying device 15, and is equipped with an inductor, which is to convey the elastic belt by the driving device through photoelectric induction.
本实用新型的加固粘贴装置10是可升降的压块,用于压紧海绵,使海绵紧密粘贴在面罩材料上。 The reinforcement sticking device 10 of the utility model is a liftable briquetting block, which is used to compress the sponge so that the sponge is closely pasted on the mask material.
本实用新型的松紧带熔接装置11采用超声波原理进行熔接,松紧带熔接装置11包括可升降移动的熔接头,当熔接头下移压住松紧带时,可通过预先设定的程序,通过熔接头将松紧带与面罩片熔接在一起,实现松紧带熔接的自动生产。 The elastic band welding device 11 of the utility model adopts ultrasonic principle to perform welding. The elastic band welding device 11 includes a welding joint that can be moved up and down. When the welding joint moves down to press the elastic band, the elastic band and The mask pieces are welded together to realize the automatic production of elastic band welding.
本实用新型的追标电眼装置12位于材料输送装置15上方,具有感应器,用于检测材料位置,从而控制下一工序的成品切刀装置13切出的长度,追标电眼装置12可以调整位置。 The tracking electric eye device 12 of the utility model is located above the material conveying device 15, and has a sensor for detecting the position of the material, thereby controlling the length cut by the finished product cutter device 13 in the next process, and the marking electric eye device 12 can adjust the position .
本实用新型的成品切刀装置13包括有可以升降移动的切刀,该切刀对应海绵通过的位置具有缺口,切刀由伺服电机单独控制,可以通过追标电眼装置12控制切出的长度。 The finished product cutter device 13 of the utility model includes a cutter that can be moved up and down. The cutter has a gap corresponding to the position where the sponge passes.
本实用新型的海绵输送装置14、材料输送装置15采用平行设置的结构,海绵输送装置14、材料输送装置15即是输送带装置,并且海绵输送装置14、材料输送装置15的传送方向相反,方便整体的空间设置,海绵输送装置14也能够自动送料。 The sponge conveying device 14 and the material conveying device 15 of the present utility model adopt a structure arranged in parallel. The overall space is set, and the sponge conveying device 14 can also automatically feed materials.
进一步的,可以将海绵输送装置14的输送末端位置与海绵夹取装置8对应,这样可以使海绵被输送到末端可以自动停止,供海绵夹取装置8移动夹取。 Further, the conveying end position of the sponge conveying device 14 can be corresponding to the sponge gripping device 8, so that the sponge can be automatically stopped when it is conveyed to the end, so that the sponge gripping device 8 can move and grip.
本实用新型的材料输送装置15采用夹膜链条进行输送;面罩的原材料多为光滑的胶膜,材料的张力恒定的状态下比较难控制,输送时可能会产生偏差,故采用此结构输送。 The material conveying device 15 of the present utility model adopts the clamping film chain to convey; the raw material of the mask is mostly a smooth adhesive film, and it is difficult to control the tension of the material under a constant state, and deviations may occur during conveying, so this structure is adopted for conveying.
本实用新型的控制装置17为控制箱,具有电源开关、多个控制按键和显示屏,可控制机架16上各个装置的运转。 The control device 17 of the present utility model is a control box, has a power switch, a plurality of control keys and a display screen, and can control the operation of each device on the frame 16.
详述本实施例的工作过程如下: The working process of present embodiment is described in detail as follows:
打开控制装置17,输送辊4拉动材料向前运行,经过摆杆压辊2、材料限位装置3、边料切除装置5将材料两边的多余材料切除,再经材料调节装置6调节位置,然后经过材料输送装置15,由热熔喷胶装置7向材料上喷胶;海绵输送装置14将海绵输送到海绵夹取装置8的夹取位置,由海绵夹取装置8夹起海绵放置在热熔喷胶装置7喷出胶水的位置,在经过加固粘贴装置10下压,使海绵完全粘贴;松紧带输送装置9把松紧带输送贴合至海绵上面,随着海绵的输送松紧带会一起向前拉送,经过松紧带熔接装置11将松紧带进行两头熔接在材料上,追标电眼装置12检测材料位置,从而控制成品切刀装置13切出的长度,最终成品切刀装置13把松紧带切断和底层材料切出预设的形状。 Open the control device 17, the conveying roller 4 pulls the material forward, and cuts off the excess material on both sides of the material through the swing rod pressure roller 2, the material limit device 3, and the edge material removal device 5, and then adjusts the position through the material adjustment device 6, and then Through the material conveying device 15, glue is sprayed on the material by the hot-melt glue spraying device 7; The position where the glue spraying device 7 sprays the glue is pressed down by the reinforcement sticking device 10 to make the sponge stick completely; the elastic band conveying device 9 transports the elastic band to the top of the sponge, and the elastic band will be pulled forward together with the transport of the sponge, After the elastic band welding device 11, the two ends of the elastic band are welded on the material, and the tracking electric eye device 12 detects the position of the material, so as to control the length cut by the finished product cutter device 13, and finally the finished product cutter device 13 cuts off the elastic band and cuts out the bottom material beforehand. set shape.
本实用新型能够实现自动化生产,由一人控制即可,提高人员的效率,提高生产效率。 The utility model can realize automatic production and can be controlled by one person, thereby improving the efficiency of personnel and production efficiency.
当然,以上所述之实施例,只是本实用新型的较佳实例而已,并非限制本实用新型实施范围,故凡依本实用新型申请专利范围所述的构造、特征及原理所做的等效变化或修饰,均应包括于本实用新型申请专利范围内。 Certainly, the embodiment described above is only a preferred example of the utility model, and does not limit the scope of implementation of the utility model, so all equivalent changes made according to the structure, features and principles described in the utility model patent scope Or modification, all should be included in the utility model patent scope.
Claims (10)
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| CN201521121341.0U CN205358377U (en) | 2015-12-31 | 2015-12-31 | Full -automatic face guard machine |
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| CN201521121341.0U CN205358377U (en) | 2015-12-31 | 2015-12-31 | Full -automatic face guard machine |
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| CN205358377U true CN205358377U (en) | 2016-07-06 |
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| CN201521121341.0U Expired - Lifetime CN205358377U (en) | 2015-12-31 | 2015-12-31 | Full -automatic face guard machine |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109664357A (en) * | 2019-01-04 | 2019-04-23 | 湖南机电职业技术学院 | The control system and production method of a kind of one-by-one inch photograph rubberizing and cross cutting |
| CN111227342A (en) * | 2020-02-14 | 2020-06-05 | 泉州市汉威机械制造有限公司 | Protective mask production process and device for realizing process |
| CN111296922A (en) * | 2020-02-14 | 2020-06-19 | 孟晓辉 | Medical mask multilayer composite hot-pressing production equipment |
| CN111358079A (en) * | 2020-04-08 | 2020-07-03 | 东莞市利瀚机械有限公司 | Full-automatic cup-shaped mask forming equipment |
| CN111532874A (en) * | 2020-05-06 | 2020-08-14 | 浙江美尔棒纺织有限公司 | Mask machine |
| CN111772286A (en) * | 2020-06-02 | 2020-10-16 | 吴献华 | Novel mask rapid production line |
| CN112643947A (en) * | 2020-12-11 | 2021-04-13 | 中山市煜豹智能设备有限公司 | Full-automatic medical respirator shaping production line |
| CN111743236B (en) * | 2020-06-02 | 2021-05-07 | 金华市景迪医疗用品有限公司 | Mask production method |
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2015
- 2015-12-31 CN CN201521121341.0U patent/CN205358377U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109664357A (en) * | 2019-01-04 | 2019-04-23 | 湖南机电职业技术学院 | The control system and production method of a kind of one-by-one inch photograph rubberizing and cross cutting |
| CN111227342A (en) * | 2020-02-14 | 2020-06-05 | 泉州市汉威机械制造有限公司 | Protective mask production process and device for realizing process |
| CN111296922A (en) * | 2020-02-14 | 2020-06-19 | 孟晓辉 | Medical mask multilayer composite hot-pressing production equipment |
| CN111358079A (en) * | 2020-04-08 | 2020-07-03 | 东莞市利瀚机械有限公司 | Full-automatic cup-shaped mask forming equipment |
| CN111532874A (en) * | 2020-05-06 | 2020-08-14 | 浙江美尔棒纺织有限公司 | Mask machine |
| CN111772286A (en) * | 2020-06-02 | 2020-10-16 | 吴献华 | Novel mask rapid production line |
| CN111772286B (en) * | 2020-06-02 | 2021-02-12 | 湖北联美医疗用品有限公司 | Mask rapid production line |
| CN111743236B (en) * | 2020-06-02 | 2021-05-07 | 金华市景迪医疗用品有限公司 | Mask production method |
| CN112643947A (en) * | 2020-12-11 | 2021-04-13 | 中山市煜豹智能设备有限公司 | Full-automatic medical respirator shaping production line |
| CN112643947B (en) * | 2020-12-11 | 2023-03-10 | 中山市煜豹智能设备有限公司 | Full-automatic medical respirator shaping production line |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240611 Address after: Room 105, Building 1, No.1 Hongye South 9th Road, Zhufosling, Tangxia Town, Dongguan City, Guangdong Province, 523000 Patentee after: Guangdong Kuaiyuda Precision Machinery Co.,Ltd. Country or region after: China Address before: No.3, Gaoqing Road, qinghutou Industrial Zone, Tangxia Town, Dongguan City, Guangdong Province Patentee before: DONGGUAN KYD AUTOMATION EQUIPMENT CO.,LTD. Country or region before: China |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20160706 |