CN105870755B - A kind of welding method of LED light stick bonding machine and LED light stick - Google Patents
A kind of welding method of LED light stick bonding machine and LED light stick Download PDFInfo
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- CN105870755B CN105870755B CN201610340068.3A CN201610340068A CN105870755B CN 105870755 B CN105870755 B CN 105870755B CN 201610340068 A CN201610340068 A CN 201610340068A CN 105870755 B CN105870755 B CN 105870755B
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- 238000003466 welding Methods 0.000 title claims abstract description 76
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 238000012360 testing method Methods 0.000 claims abstract description 13
- 238000007599 discharging Methods 0.000 claims abstract description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical group [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 35
- 238000001514 detection method Methods 0.000 claims description 16
- 230000001939 inductive effect Effects 0.000 claims description 14
- 238000007493 shaping process Methods 0.000 claims description 14
- 241000606750 Actinobacillus Species 0.000 claims description 12
- 238000010008 shearing Methods 0.000 claims description 11
- 238000004140 cleaning Methods 0.000 claims description 10
- 238000012546 transfer Methods 0.000 claims description 9
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 238000004513 sizing Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000011324 bead Substances 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 239000004020 conductor Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 210000000080 chela (arthropods) Anatomy 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- LQBJWKCYZGMFEV-UHFFFAOYSA-N lead tin Chemical compound [Sn].[Pb] LQBJWKCYZGMFEV-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
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Abstract
The present invention provides the welding methods of a kind of LED light stick bonding machine and LED light stick, belong to field of mechanical technique.It solves the problems, such as that the welding yields of existing LED light stick is relatively low.This LED light stick bonding machine, including rack and electric control gear, rack be equipped with can intermittent rotary dispenser turntable, bonding machine further includes being arranged in rack and manipulating the LED bulb testing agency to work by electric control gear, thread feeding mechanism for discharging conducting wire and the welding post for being welded to LED bulb on conducting wire, LED bulb testing agency includes the photodetector set gradually and LED bulb station turning, photodetector is electrically connected with electric control gear and for detecting LED bulb electrical condition, there is upper bubble clamp between photodetector and dispenser turntable, LED bulb station turning, which is provided with, turns over bubble clamp.This LED light stick bonding machine can be automatically performed the welding of LED bulb and conducting wire by thread feeding mechanism and welding mechanism, improve welding efficiency.
Description
Technical field
The invention belongs to field of mechanical technique, are related to a kind of bonding machine, especially a kind of LED light stick bonding machine.
Background technology
The existing baton used or glo-stick are mostly hand-held and battery-powered light emitting LED lamp stick, it is being opened
Can be attracted much attention quickly after opening, can be used for dredging for traffic control and crowded crowd for a long time, it is deep by police,
First-aid personnel and fire fighter's likes, concrete structure include handle, can light transmission pipe shaft and the LED light that is built in pipe shaft
Pearl, LED lamp bead are sequentially connected in series on one or two conducting wires.Existing LED lamp bead is all the life by human weld on conducting wire
Produce it is less efficient, and LED lamp bead welding when also whole lamp bar can be caused to scrap due to waste product or lamp base reversal connection, yields
It is relatively low.
Invention content
First purpose of the present invention is the presence of the above problem in view of the prior art, it is proposed that a kind of LED light stick welding
Machine, the technical problem to be solved is that the yields and welding efficiency that how to improve LED bulb welding for it.
Object of the invention can be realized by the following technical scheme：A kind of LED light stick bonding machine, including rack and automatically controlled
Device, rack be equipped with can intermittent rotary dispenser turntable, dispenser turntable upper edge its be circumferentially provided with several and can open and close
Clip, which is characterized in that the bonding machine further includes being arranged in rack and manipulating the LED light that works by electric control gear
Testing agency, the thread feeding mechanism for discharging conducting wire and for LED bulb to be welded to the welding post on conducting wire are steeped, it is described
LED bulb testing agency includes the photodetector set gradually and LED bulb station turning, the photodetector and electric control gear
Electrical connection and have for detecting LED bulb electrical condition, between the photodetector and dispenser turntable can by LED bulb by
Photodetector is transplanted on the upper bubble clamp on clip, and the LED bulb station turning is provided with can be after clip opening by LED light
Bubble clamp is turned in bubble overturning.
Setting can be clamped and be transported to LED bulb on dispenser turntable in this LED light stick bonding machine, LED light
Bubble first carries out electro-detection before being transported to dispenser turntable, and whether the bubble foot for detecting LED bulb inverts and whether LED bulb
It is steeped to be useless, and automatic detection and automatic school position is carried out to LED bulb in the gap that dispenser turntable pauses, so that welding
The bubble foot of LED bulb on to dispenser turntable will not be reversed, improves the yields of LED light stick, this LED light stick bonding machine passes through
Thread feeding mechanism and welding mechanism can be automatically performed the welding of LED bulb and conducting wire, improve welding efficiency.
In above-mentioned LED light stick bonding machine, the LED bulb testing agency further includes useless bubble cleaning station, described useless
Bubble cleaning station is provided with useless bubble cleaner.After photodetector detects as useless bubble, the clip that the useless bubble is clamped exists LED bulb
When turning to useless bubble cleaning station, clip automatically opens, and useless bubble falls off, and the bubble cleaner that gives up is the air-jet device being connected with gas tank,
Useless bubble can be avoided not fall off from clip in time during the gap that clip is opened by useless bubble by being blown off on clip.
In above-mentioned LED light stick bonding machine, the bonding machine further includes being located at LED bulb testing agency and welding post
Between LED bulb adjustment mechanism, the LED bulb adjustment mechanism include set gradually bubble foot shearing station, bubble foot leveling
Station and bubble foot shaping station, the bubble foot shearing station are provided with the cutter for shearing LED light bubble foot, and the bubble foot is whole
Flat station is provided with the leveling pressing tongs smooth for the bubble foot press of the LED bulb after shearing, the bubble foot shaping station setting
It is useful for the molding clamp that two bubble feet of the LED bulb after flattening are separated and shaped.LED bulb shears work by bubble foot
After position is sheared, two bubble foot length are consistent, and then LED bulb flattens station using bubble foot so that two bubble foot quilts
It flattens and is located in same level, last LED bulb is by bubble foot shaping station, two bubble feet under molding clamp effect
It is separated from each other, avoids two bubble feet from being abutted together, convenient for the welding with conducting wire in subsequent handling.
In above-mentioned LED light stick bonding machine, also have on bubble foot between the LED bulb adjustment mechanism and welding post
Tin station steeps tin station on foot and is provided with tin cylinder one and upper tin bar one, and tin liquor can be coated to LED by upper tin bar one by tin cylinder one
On the bubble foot of light bulb.The tin station painting on bubble foot of the bubble foot of LED bulb is covered with tin liquor, subsequently more quick square with the welding of conducting wire
Just, welding efficiency is high.
In above-mentioned LED light stick bonding machine, transfer clamp, institute are provided between the dispenser turntable and welding post
State be provided on welding post folder bubble clamp and welding gun, the transfers clamp be hinged in rack, transfer clamp can around hingedly
Axis horizontally rotate and by LED bulb by clip be transplanted on folder bubble clamp on, the welding gun be located at folder bubble clamp and thread feeding mechanism it
Between, welding gun is used to the LED bulb being clamped on bubble clamp being welded to conducting wire.It transfers clamp and LED is clamped in the horizontal plane
The foam of light bulb is rotated, and LED bulb can keep relative stability during transfer, and the foam of LED bulb is not susceptible to
Displacement, and steep foot and be not susceptible to deform, it is convenient for the progress of follow-up welding sequence, LED bulb transferring and be clamped in bubble clamp
After upper, for two bubble foot towards thread feeding mechanism side, welding gun is located at the top of bubble foot, the oscilaltion of welding gun energy and make bubble foot by
On be welded on conducting wire down.
In above-mentioned LED light stick bonding machine, the welding post is provided with align clamp, and the align clamp, which is located at, to be sent
Between cable architecture and welding gun, the align clamp has the clamp port for being passed through for conducting wire and being used to position conducting wire, clamping
The number of mouth is two.It after conducting wire is sent out by thread feeding mechanism, is positioned by align clamp so that conducting wire is kept in welding
It is static, convenient for welding.
In above-mentioned LED light stick bonding machine, the thread feeding mechanism includes wire feeder, the wire feeder and electric control gear electricity
Connection, and wire feeder carries out line sending while welding post receives LED bulb.Wire feeder is controlled by electric control gear, from
And ensures the existing vacancy only after, there are line sending is carried out when LED bulb, avoiding on welding post due to useless bubble processing and cause
Solder skip.
In above-mentioned LED light stick bonding machine, the thread feeding mechanism further includes automatic wire dispenser, the automatic wire dispenser packet
Include pay off rack, unwrapping wire bar, the actinobacillus wheel for placing coiled conducting wire and the unwrapping wire electricity for driving ureeling barrel to carry out rotation unwrapping wire
Machine, the pay off rack are connected in rack, and the actinobacillus wheel is connected on pay off rack, and one end of the unwrapping wire bar is hinged on unwrapping wire
On frame, the other end of unwrapping wire bar has the unwrapping wire ring for interting conducting wire, is provided on the pay off rack for detecting unwrapping wire bar
The inductive switch of position, the unwrapping wire motor are electrically connected with inductive switch.Wire feeder can draw conducting wire in line sending, from
And so that unwrapping wire bar is rotated relative to pay off rack, after the position of unwrapping wire bar changes, inductive switch is connected, unwrapping wire electricity
Machine starts, and actinobacillus wheel rotates unwrapping wire, and when wire feeder suspends line sending, unwrapping wire bar resets, and inductive switch disconnects, and unwrapping wire motor closes
It closes, actinobacillus wheel stops operating and unwrapping wire, and the above process can avoid actinobacillus wheel from being constantly in unwrapping wire state under effect of inertia, make
The conducting wire that must be released loosens, and influences welding effect.
Second object of the present invention is the presence of the above problem in view of the prior art, it is proposed that a kind of weldering of LED light stick
Method is connect, the technical problem to be solved is that the yields and welding efficiency that how to improve LED bulb welding for it.
A kind of welding method of LED light stick, which is characterized in that include the following steps：
Step a, electro-detection：Rack is set, electric control gear and LED bulb testing agency, LED bulb inspection are provided in rack
The energization situation for surveying mechanism detection LED bulb simultaneously transmits information to electric control gear, and electric control gear is according to the energization feelings of LED bulb
LED bulb is divided into normal bubble by condition, bubble foot inverts bubble and useless bubble；
Step b, feeding：LED bulb after electro-detection is transferred on dispenser turntable；
Step c, it screens：In dispenser turntable rotation process, bubble is inverted to bubble foot and carries out 180 ° of overturnings, and to it is useless steep into
Row cleaning.
Step d, bubble foot adjustment：During LED bulb after screening is rotated with dispenser turntable, to LED bulb
Bubble foot is trimmed, is flattened and opening shaping；
Step e, it welds：LED bulb after bubble foot opening shaping is welded on conducting wire；
Step f：Blanking：It will be removed after the conducting wire severing for having welded default LED bulb quantity.
In the welding method of above-mentioned LED light stick, in the step f, it is provided in rack and is electrically connected with electric control gear
Scissoring device, be provided with for detecting conductor length on the Scissoring device or for detecting the LED light being welded on conducting wire
The inductor of quantity is steeped, Scissoring device is after inductor detects preset value by conducting wire severing.Scissoring device has automatic count
Function can automatically will be after conducting wire severing after inductor detects sufficiently long conductor length or enough LED bulb quantity
Carry out blanking.
Compared with prior art, the present invention has the following advantages that：
1, this LED light stick bonding machine and welding method can be automatically performed LED bulb by thread feeding mechanism and welding mechanism
With the welding of conducting wire, welding efficiency height；
2, this LED light stick bonding machine and welding method can be detected LED bulb before LED bulb is assembled,
Whether the bubble foot of detection LED bulb inverts and whether LED bulb is useless bubble, and right in the gap that dispenser turntable pauses
LED bulb carries out automatic detection and automatic school position, so that the bubble foot for the LED bulb being welded on dispenser turntable will not connect
Instead, the yields of LED light stick is improved；
3, this LED light stick bonding machine and welding method are by controlling automatic unwrapping wire and automatic cutting, and work efficiency is high.
Description of the drawings
Fig. 1 is the dimensional structure diagram of this LED light stick bonding machine.
Fig. 2 is the overlooking structure diagram of this LED light stick bonding machine.
Fig. 3 is the structural schematic diagram of welding post on this LED light stick bonding machine.
Fig. 4 is the structural schematic diagram of align clamp on this LED light stick bonding machine.
Fig. 5 is the structural schematic diagram of automatic wire dispenser on this LED light stick bonding machine.
In figure, 1, rack；2, dispenser turntable；3, clip；4, photodetector；5, upper bubble clamp；6, bubble clamp is turned over；7, it gives up
Steep cleaner；8, LED bulb；9, cutter；10, pressing tongs is flattened；11, it is molded clamp；12, tin cylinder one；13, upper tin bar one；14, turn
Send clamp；15, folder bubble clamp；16, welding gun；17, align clamp；171, upper fixture block；172, lower fixture block；18, conducting wire；19, it is clamped
Mouthful；20, wire feeder；21, automatic wire dispenser；22, pay off rack；23, unwrapping wire bar；24, actinobacillus wheel；25, unwrapping wire ring；26, induction is opened
It closes；27, unwrapping wire motor；28, Scissoring device；29, inductor；30, tin cylinder two；31, upper tin bar two；32, feeding clamp；33, under
Hopper；34, bar is flattened；35, be open clamp；36, switch lever.
Specific implementation mode
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
Referring to Figures 1 and 2, the present embodiment be a kind of LED light stick bonding machine, including rack 1, electric control gear, for discharging
The thread feeding mechanism of conducting wire 18, rack 1 be equipped with can intermittent rotary dispenser turntable 2, its is circumferentially disposed for 2 upper edge of dispenser turntable
There are several capable of opening and closing clips 3, the electric control gear in the present embodiment is common controller in the market, it divides for controlling
Device turntable 2 rotates and control each device on each station of 2 side of dispenser turntable works.In rack 1 along point
The rotation direction of cutter turntable 2 is disposed with electro-detection station, once flattens station, LED bulb station turning, useless bubble cleaning
Station, bubble foot shear station, bubble foot flattens station, tin station and welding post on bubble foot shaping station, bubble foot.
Photodetector 4 is provided on electro-detection station, photodetector 4 is connected with electric control gear, it is for detecting feeding
The electrical condition for the LED bulb 8 that clamp 32 is sent, electric control gear is according to the energization situation of LED bulb 8 by 8th area of LED bulb
Be divided into normal bubble, bubble foot inverts bubble and useless bubble, having between photodetector 4 and dispenser turntable 2 can be by LED bulb 8 by electric-examination
It surveys device 4 and is transplanted on the upper bubble clamp 5 on clip 3, LED bulb station turning is provided with can be after the opening of clip 3 by LED bulb 8
Bubble clamp 6 is turned in overturning, and useless bubble cleaning station is provided with useless bubble cleaner 7, when dispenser turntable 2 turns to useless bubble cleaning station
When, clip 3 automatically opens, and useless bubble falls off, and the bubble cleaner 7 that gives up is the air-jet device being connected with gas tank, can be by useless bubble by clip 3
On blow off, avoid useless bubble from not falling off from clip 3 in time during the gap that clip 3 is opened.
For the bubble foot leveling of LED bulb 8 is whole, bubble foot shearing station is provided with for shearing LED primary leveling station
Light bulb 8 steeps the cutter 9 of foot, and bubble foot leveling station is provided with the leveling pressure smooth for the bubble foot press of the LED bulb 8 after shearing
Pincers 10, bubble foot shaping station are provided with the molding clamp for separating and shaping for two bubble feet of the LED bulb 8 after flattening
11.Two bubble feet by above-mentioned station treated LED bulb 8 are separated from each other and in same levels, two bubble feet
Length it is consistent, convenient for the welding with conducting wire in subsequent handling.
Tin station is provided with tin cylinder 1 and upper tin bar 1 on bubble foot, and upper tin bar 1 can be by tin liquor by tin cylinder 1
It is coated on the bubble foot of LED bulb 8.
Thread feeding mechanism and lower hopper 33 are located at the both sides of welding post, have between thread feeding mechanism and welding post and lead
Tin station on line, is provided with tin cylinder two and upper tin bar two on adding tin on wire station, tin cylinder two and upper tin bar two be used for conducting wire into
Tin station matches on tin on row, adding tin on wire station and bubble foot, can avoid solder skip, ensure yield rate.
It has been provided with Scissoring device 28 between welding post and lower hopper 33, has been provided on Scissoring device 28 for detecting weldering
It is connected on the inductor 29 of 8 quantity of LED bulb on conducting wire 18, Scissoring device 28 detects that preset conducting wire 18 is grown in inductor 29
It spends or detects 18 severing of conducting wire after 8 quantity of preset LED bulb.Inductor 29 is common device, is not repeated herein.
In conjunction with Fig. 3 and Fig. 4, it is provided between dispenser turntable 2 and welding post and transfers clamp 14, be arranged on welding post
There are folder bubble clamp 15 and welding gun 16, transfer clamp 14 and be hinged in rack 1, transferring clamp 14 can horizontally rotate simultaneously around articulated shaft
LED bulb 8 is transplanted on by clip 3 on folder bubble clamp 15, welding gun 16 is located between folder bubble clamp 15 and thread feeding mechanism, welding gun 16
For the LED bulb 8 being clamped on bubble clamp 15 to be welded to conducting wire 18.Welding post is provided with align clamp 17, fixed
For position clamp 17 between line sending structure and welding gun 16, align clamp 17 includes upper fixture block 171 and lower fixture block 172, and upper fixture block
171 be mutually clamped with lower fixture block 172 after there is the clamp port 19 passed through for conducting wire 18 and for being positioned to conducting wire 18, clamp port
19 number is two.
In conjunction with Fig. 5, thread feeding mechanism includes wire feeder 20 and automatic wire dispenser 21, and wire feeder 20 is electrically connected with electric control gear,
And wire feeder 20 carries out line sending while welding post receives LED bulb 8.Automatic wire dispenser 21 includes pay off rack 22, unwrapping wire
Bar 23, the actinobacillus wheel 24 for placing coiled conducting wire 18 and for drive ureeling barrel carry out rotation unwrapping wire unwrapping wire motor 27, put
Coil holder 22 is connected in rack 1, and actinobacillus wheel 24 is connected on pay off rack 22, and one end of unwrapping wire bar 23 is hinged on pay off rack 22,
The other end of unwrapping wire bar 23 has the unwrapping wire ring 25 for interting conducting wire 18, is provided on pay off rack 22 for detecting unwrapping wire bar 23
The inductive switch 26 of position, unwrapping wire motor 27 are electrically connected with inductive switch 26.Wire feeder 20 can carry out conducting wire 18 in line sending
Traction, so that unwrapping wire bar 23 is rotated relative to pay off rack into 22 rows, after the position of unwrapping wire bar 23 changes, induction is opened
It closes 26 to connect, unwrapping wire motor 27 starts, and actinobacillus wheel 24 rotates unwrapping wire, and when wire feeder 20 suspends line sending, unwrapping wire bar 23 resets, sense
Inductive switch 26 disconnects, and unwrapping wire motor 27 is closed, and actinobacillus wheel 24 stops operating and unwrapping wire, and the above process can avoid actinobacillus wheel 24 from existing
Unwrapping wire state is constantly under effect of inertia so that the conducting wire 18 released loosens, and influences welding effect.In the present embodiment
Unwrapping wire motor 27 is stepper motor, and inductive switch 26 is touch-switch, and stepper motor and touch-switch match, and response is more accelerated
Speed.The side in the articulated section of unwrapping wire bar 23 and pay off rack 22 is arranged in inductive switch 26, and a switch lever is fixed on unwrapping wire bar 23
36, when 20 line sending of wire feeder, as unwrapping wire bar 23 rotates and is resisted against on inductive switch 26, inductive switch 26 connects switch lever 36
It is logical；When wire feeder 20 stops line sending, switch lever 36 is resetted with unwrapping wire bar 23, and inductive switch 26 disconnects.
The welding method of LED light stick, includes the following steps in the present embodiment：
Step a, electro-detection：Rack 1 is set, 8 testing agency of electric control gear and LED bulb, LED light are provided in rack 1
It steeps the energization situation of 8 testing agencies detection LED bulb 8 and transmits information to electric control gear, electric control gear is according to LED bulb 8
Energization situation LED bulb 8 is divided into normal bubble, bubble foot inverts bubble and useless bubble；
Step b, feeding：LED bulb 8 after electro-detection is transferred on dispenser turntable 2；
Step c, it screens：In 2 rotation process of dispenser turntable, bubble is inverted to bubble foot and carries out 180 ° of overturnings, useless bubble is carried out
Cleaning；
Step d, bubble foot adjustment：During LED bulb 8 after screening is rotated with dispenser turntable 2, to LED bulb 8
Bubble foot trimmed, flattened and opening shaping；
Step e, it welds：LED bulb 8 after bubble foot opening shaping is welded on conducting wire 18；
Step f：Blanking：18 length of conducting wire is detected by the inductor 29 being arranged on Scissoring device 28 or for detecting weldering
It is connected on the inductor 29 of 8 quantity of LED bulb on conducting wire 18, Scissoring device 28 is after inductor 29 detects preset value by conducting wire
Carry out blanking after 18 severings, 17 synchronization lifting of Scissoring device 28 and align clamp, can conducting wire 18 in the state of clamping into
Row is cut, and avoids shifting.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (9)
1. a kind of LED light stick bonding machine, including rack (1) and electric control gear, rack (1) be equipped with can intermittent rotary dispenser
Turntable (2), dispenser turntable (2) upper edge its be circumferentially provided with several capable of opening and closing clips (3), which is characterized in that the weldering
Pick further includes being arranged in rack (1) and manipulating the LED bulb testing agency to work by electric control gear, led for discharging
The thread feeding mechanism of line (18) and for LED bulb (8) to be welded to the welding post on conducting wire (18), LED bulb (8) inspection
It includes the photodetector (4) set gradually and LED bulb station turning to survey mechanism, and the photodetector (4) is electric with electric control gear
Connecting and having for detecting LED bulb (8) electrical condition, between the photodetector (4) and dispenser turntable (2) can incite somebody to action
LED bulb (8) is transplanted on the upper bubble clamp (5) on clip (3) by photodetector (4), and the LED bulb station turning is provided with
LED bulb (8) overturning can be turned over into bubble clamp (6) after clip (3) opening, the dispenser turntable (2) and welding post it
Between be provided with and transfer clamp (14), folder bubble clamp (15) and welding gun (16), the transfer clamp are provided on the welding post
(14) it is hinged in rack (1), transferring clamp (14) can horizontally rotate around articulated shaft and move LED bulb (8) by clip (3)
It is sent on folder bubble clamp (15), the welding gun (16) is located at folder bubble clamp (15) between thread feeding mechanism, and welding gun (16) is used for will
The LED bulb (8) being clamped on bubble clamp (15) is welded on conducting wire (18).
2. LED light stick bonding machine according to claim 1, which is characterized in that LED bulb (8) testing agency also wraps
Useless bubble cleaning station is included, the useless bubble cleaning station is provided with useless bubble cleaner (7).
3. LED light stick bonding machine according to claim 1 or 2, which is characterized in that the bonding machine further includes being located at LED
LED bulb adjustment mechanism between bulb detection mechanism and welding post, the LED bulb adjustment mechanism includes setting gradually
Foot shearing station, bubble foot leveling station and bubble foot shaping station are steeped, the bubble foot shearing station is provided with for shearing LED bulb
(8) cutter (9) of foot is steeped, the bubble foot leveling station is provided with smooth for the bubble foot press of the LED bulb (8) after shearing
Pressing tongs (10) is flattened, the bubble foot shaping station is provided with for separating two bubble feet of the LED bulb after flattening (8) simultaneously
The molding clamp (11) of sizing.
4. LED light stick bonding machine according to claim 1 or 2, which is characterized in that the welding post is provided with locating clip
It clamps (17), the align clamp (17) is located between line sending structure and welding gun (16), and the align clamp (17) has for conducting wire
(18) number of the clamp port (19) for passing through and being used to position conducting wire (18), clamp port (19) is two.
5. LED light stick bonding machine according to claim 3, which is characterized in that the LED bulb adjustment mechanism and Welder
Also there is tin station on bubble foot between position, steep tin station on foot and be provided with tin cylinder one (12) and upper tin bar one (13), upper tin bar one
(13) tin liquor can be coated to by tin cylinder one (12) on the bubble foot of LED bulb (8).
6. LED light stick bonding machine according to claim 1 or 2, which is characterized in that the thread feeding mechanism includes wire feeder
(20), the wire feeder (20) is electrically connected with electric control gear, and wire feeder (20) receives the same of LED bulb (8) in welding post
Shi Jinhang line sendings.
7. LED light stick bonding machine according to claim 6, which is characterized in that the thread feeding mechanism further includes automatic unwrapping wire
Device (21), the automatic wire dispenser (21) include pay off rack (22), unwrapping wire bar (23), the unwrapping wire for placing coiled conducting wire (18)
It takes turns (24) and for driving ureeling barrel to carry out the unwrapping wire motor (27) of rotation unwrapping wire, the pay off rack (22) is connected to rack (1)
On, the actinobacillus wheel (24) is connected on pay off rack (22), and one end of the unwrapping wire bar (23) is hinged on pay off rack (22), is put
The other end of line bar (23) has the unwrapping wire ring (25) for interting conducting wire (18), is provided on the pay off rack (22) for examining
The inductive switch (26) of measuring line bar (23) position, the unwrapping wire motor (27) are electrically connected with inductive switch (26).
8. a kind of welding method of LED light stick, which is characterized in that include the following steps：
Step a, electro-detection：Rack (1) is set, electric control gear and LED bulb (8) testing agency, LED are provided in rack (1)
The energization situation of light bulb (8) testing agency detection LED bulb (8) simultaneously transmits information to electric control gear, and electric control gear is according to LED
LED bulb (8) is divided into normal bubble by the energization situation of light bulb (8), bubble foot inverts bubble and useless bubble；
Step b, feeding：LED bulb (8) after electro-detection is transferred on dispenser turntable (2)；
Step c, it screens：In dispenser turntable (2) rotation process, bubble is inverted to bubble foot and carries out 180 ° of overturnings, useless bubble is carried out clear
Reason；
Step d, bubble foot adjustment：During LED bulb (8) after screening is rotated with dispenser turntable (2), to LED bulb
(8) bubble foot trimmed, is flattened and opening shaping；
Step e, it welds：LED bulb (8) after bubble foot opening shaping is welded on conducting wire (18)；
Step f：Blanking：It will be removed after conducting wire (18) severing for having welded default LED bulb (8) quantity.
9. the welding method of LED light stick according to claim 8, which is characterized in that in the step f, rack is set on (1)
It is equipped with the Scissoring device (28) being electrically connected with electric control gear, is provided on the Scissoring device (28) long for detecting conducting wire (18)
Degree or the inductor (29) for detecting LED bulb (8) quantity being welded on conducting wire (18), Scissoring device (28) is in inductor
(29) it detects conducting wire (18) severing after preset value.
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| CN107309516B (en) * | 2017-07-04 | 2022-12-09 | 漳州立达信光电子科技有限公司 | Automatic spot welding machine and automatic spot welding method thereof |
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