CN205552818U - String is surely from carrying formula cutting machine - Google Patents
String is surely from carrying formula cutting machine Download PDFInfo
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- CN205552818U CN205552818U CN201620376471.7U CN201620376471U CN205552818U CN 205552818 U CN205552818 U CN 205552818U CN 201620376471 U CN201620376471 U CN 201620376471U CN 205552818 U CN205552818 U CN 205552818U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 30
- 239000004567 concrete Substances 0.000 claims abstract description 19
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 15
- 239000010959 steel Substances 0.000 claims abstract description 15
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 230000002787 reinforcement Effects 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims 1
- 239000004033 plastic Substances 0.000 claims 1
- 230000001737 promoting effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 7
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000004134 energy conservation Methods 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 238000009415 formwork Methods 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- 238000005192 partition Methods 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000010881 fly ash Substances 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000080 chela (arthropods) Anatomy 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 235000021190 leftovers Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种弦切自提式切割机,属于建筑材料生产设备技术领域。 The utility model relates to a string cutting self-lifting cutting machine, which belongs to the technical field of building material production equipment.
背景技术 Background technique
加气混凝土砌块是一种轻质多孔、保温隔热、防火性能良好、可钉、可锯、可刨和具有一定抗震能力的新型建筑材料。目前加气混凝土砌块生产过程主要为以下两种方式:第一种方式即将粉煤灰或硅砂加水磨成浆料,加入粉状石灰,适量水泥、石膏和发泡剂,经搅拌后注入模框内,静养发泡固化后,利用机械切割机切割成需要规格的砌块或板材;第二种方式即将粉煤灰或硅砂加水磨成浆料,加入粉状石灰,适量水泥、石膏和发泡剂,经搅拌后注入经过隔板分割成需要规格的模具,经过初凝固化成型后,拆除模具,得到加气块混凝土砌块。但是此两种生产方式各有弊端,第一种生产方式,需要对预制的加气混凝土砌块进行机械纵横切割,即需要消耗能源,又产生噪音和粉尘污染,而且会产生许多下脚料,不利于环保生产;第二种生产方式,每一批次生产都需要进行立模和拆模操作,而且需要对模具中大量的隔板进行清洁和涂油操作,如果清洁不彻底或涂油不均匀容易造成残次品,不但人工成本高而且生产效率低下、产品质量不稳定,不利于企业高效生产。 Air-entrained concrete block is a new type of building material that is lightweight, porous, thermal insulation, good fire resistance, nailable, sawable, planable, and has certain earthquake resistance. At present, the production process of aerated concrete blocks mainly includes the following two methods: the first method is to grind fly ash or silica sand into a slurry with water, add powdered lime, appropriate amount of cement, gypsum and foaming agent, and inject it into the mold after stirring. In the frame, after static foaming and solidification, use a mechanical cutting machine to cut into blocks or plates of required specifications; the second method is to grind fly ash or silica sand into a slurry with water, add powdered lime, appropriate amount of cement, gypsum and Foaming agent, after stirring, pour into the mold that is divided into the required specifications through the partition, after initial setting and solidification, remove the mold to obtain the aerated concrete block. However, these two production methods have their own disadvantages. The first production method requires mechanical vertical and horizontal cutting of prefabricated aerated concrete blocks, which consumes energy, generates noise and dust pollution, and produces a lot of leftovers. Conducive to environmental protection production; the second production method, each batch of production needs to be mold-forming and demolding operations, and a large number of partitions in the mold need to be cleaned and oiled. If the cleaning is not thorough or the oiling is uneven It is easy to cause defective products, not only high labor costs but also low production efficiency and unstable product quality, which is not conducive to efficient production of enterprises.
实用新型内容 Utility model content
针对上述问题,本实用新型提供了一种弦切自提式切割机,其目的在于:在加气混凝土砌块半凝固状态时,利用弦切钢丝进行一次性切割成型,降低能源消耗,减少人员配置,改善生产环境、提高工作效率。 In view of the above problems, the utility model provides a string-cut self-lifting cutting machine, the purpose of which is: when the aerated concrete block is in the semi-solidified state, use the string-cut steel wire to perform one-time cutting and forming, reduce energy consumption, and reduce personnel Configuration, improve the production environment, improve work efficiency.
本实用新型的技术解决方案: The technical solution of the utility model:
一种弦切自提式切割机包括模具,其特征在于:所述模具包括底模板和主围板,所述底模板设置在主围板下方,所述底模板与主围板之间活动连接,所述主围板底部设置有切割钢丝,所述模具与提升机相连,所述提升机能将主围板整体提升,在提升主围板的同时钢丝对加气混凝土砌块进行切割成型。 A string cutting self-lifting cutting machine includes a mould, characterized in that: the mould includes a bottom formwork and a main enclosure, the bottom formwork is arranged below the main enclosure, and the bottom formwork and the main enclosure are movably connected , the bottom of the main enclosure is provided with a cutting steel wire, the mold is connected with a hoist, and the hoist can lift the main enclosure as a whole, and the steel wire cuts and shapes the aerated concrete block while the main enclosure is lifted.
为了保证加气混凝土砌块的规整和避免修整浪费边角料,将所述主围板形状为上下相同大小的方形。 In order to ensure the regularity of the aerated concrete blocks and avoid trimming and wasting scraps, the shape of the main enclosure is square with the same size up and down.
优化的所述底模板与主围板之间采用卡扣或花兰螺丝拉紧器或杠杆拉紧器连接。 The optimal connection between the bottom formwork and the main wall is by means of buckles or turnbuckle tensioners or lever tensioners.
为了调节钢丝的绷紧度,将所述主围板外侧底部对称设置有螺母,所述螺母内设置有螺杆,所述钢丝连接在螺杆上,通过螺杆的旋转对钢丝进行拉紧与放松。 In order to adjust the tension of the steel wires, nuts are arranged symmetrically on the outer bottom of the main enclosure, and a screw is arranged inside the nuts, the steel wires are connected to the screw rods, and the steel wires are tightened and loosened by the rotation of the screw rods.
所述提升机包括机架和提升梁,所述机架上安装有导行槽,所述提升梁与螺杆连接并沿着导行槽上下升降,启闭机与连接螺杆连接控制螺杆上升或下降,所述提升梁上设置有提升钳。 The hoist includes a frame and a lifting beam. A guide groove is installed on the frame. The lifting beam is connected to the screw rod and moves up and down along the guide groove. The hoist is connected to the connecting screw rod to control the screw rod to rise or fall , lifting tongs are arranged on the lifting beam.
为了保证切割质量,防止加气混凝土砌块变形或被整体提起,将所述提升机上设置有顶压板,所述顶压板设置在机架上,在提升机提升主围板的同时,顶压板能够限制加气混凝土砌块发生位移。 In order to ensure the cutting quality and prevent the aerated concrete block from being deformed or lifted as a whole, a top pressure plate is provided on the hoist, and the top pressure plate is arranged on the frame. When the hoist lifts the main enclosure, the top pressure plate can Limit the displacement of air-entrained concrete blocks.
为了防止模具变形,将所述底模板和主围板上设置有加固梁。 In order to prevent the deformation of the mold, reinforcing beams are arranged on the bottom template and the main wall.
为了便于模具的分离,所述底模板和主围板内部设置有塑料衬板。 In order to facilitate the separation of the mould, a plastic liner is provided inside the bottom template and the main wall.
优化的,所述提升机为可移动提升机。 Optimally, the hoist is a movable hoist.
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型设计巧妙,只需要在加气混凝土砌块半凝固状态时,将底模板和主围板之间的紧固装置拆开,通过提升机将主围板提起即完成加气混凝土砌块的切割过程,既不需要进行机械切割机操作又避免了反复拆装模具和清洁隔板的工序,节能又环保,大大提高生产效率。 The utility model is ingeniously designed. It only needs to disassemble the fastening device between the bottom formwork and the main enclosure when the aerated concrete block is in the semi-solidified state, and lift the main enclosure through the hoist to complete the aerated concrete block. The cutting process does not require mechanical cutting machine operation and avoids the process of repeated disassembly and assembly of molds and cleaning partitions. It is energy-saving and environmentally friendly, and greatly improves production efficiency.
附图说明 Description of drawings
图1:本实用新型模具结构示意图。 Fig. 1: Schematic diagram of the mold structure of the utility model.
图2:本实用新型提升机结构示意图。 Fig. 2: the structural representation of hoist of the present utility model.
其中各图标为:1底模板、2主围板、3钢丝、4加固梁、5机架、6提升梁、7启闭机、8螺杆、9导行槽、10顶压板、11提升钳、12轮子。 The icons are: 1. Bottom template, 2. Main wall, 3. Steel wire, 4. Reinforcing beam, 5. Rack, 6. Lifting beam, 7. Hoist, 8. Screw rod, 9. Guide groove, 10. Top plate, 11. Lifting tongs, 12 wheels.
具体实施方式 detailed description
下面结合附图和实施例来对本实用新型做进一步描述: The utility model will be further described below in conjunction with accompanying drawing and embodiment:
本实用新型一种弦切自提式切割机,包括提升机和模具。 The utility model relates to a string cutting self-lifting cutting machine, comprising a hoist and a mould.
如图1所示,所述模具包括底模板1和主围板2,底模板1设置在主围板2下方,底模板1与主围板2之间活动连接,主围板2底部设置有钢丝3,主围板2外侧设置有加固梁4。 As shown in Figure 1, the mold includes a bottom formwork 1 and a main enclosure 2, the bottom formwork 1 is arranged below the main enclosure 2, the bottom formwork 1 and the main enclosure 2 are flexibly connected, and the bottom of the main enclosure 2 is provided with The steel wire 3 and the reinforcement beam 4 are arranged on the outer side of the main wall 2 .
如图2所示,所述提升机包括机架5和提升梁6,机架5上安装有导行槽9,提升梁6与螺杆8连接并沿着导行槽9上下升降,启闭机7与连接螺杆8连接控制螺杆上升或下降,提升梁6上设置有提升钳11,机架5下方连接有压顶板10,机架5支撑脚下方设置有轮子12。 As shown in Figure 2, the hoist includes a frame 5 and a lifting beam 6, a guide groove 9 is installed on the frame 5, the lifting beam 6 is connected with the screw rod 8 and moves up and down along the guide groove 9, and the hoist 7 is connected with the connecting screw rod 8 to control the rising or falling of the screw rod. The lifting beam 6 is provided with a lifting pincer 11, the bottom of the frame 5 is connected with a top plate 10, and the bottom of the frame 5 supporting feet is provided with wheels 12.
工作过程: work process:
搅拌砂浆发酵好后,将模具放置在移动平台上,底模板1与主围板2通过拉紧器连接紧密,卸料进入模具内至预定高度,转移至预凝固位置进行凝固,当砂浆呈半凝固状态时,将提升机转移至模具处,调整好位置,上盖板10压盖在待切割的加气混凝土砌块上,控制启闭器7,螺杆8带动提升梁6在导行槽9内向上运动,提升钳11连缓慢提升主围板2,利用弦切钢丝3切割成预定规格的半凝固加气混凝土砌块,继续固化得到成品加气混凝土砌块,检查合格后集中码垛;拆下底模板1和主围板2,组合后可反复使用。 After the mixing mortar is fermented, the mold is placed on the mobile platform, the bottom formwork 1 and the main wall 2 are tightly connected by the tensioner, the unloading material enters the mold to a predetermined height, and is transferred to the pre-solidification position for solidification. When the mortar is half In the solidified state, transfer the hoist to the mold, adjust the position, cover the upper cover plate 10 on the aerated concrete block to be cut, control the gate 7, and the screw 8 drives the lifting beam 6 in the guide groove 9 Moving upwards, the hoisting pliers 11 slowly lift the main enclosure 2, cut into semi-solidified aerated concrete blocks of predetermined specifications with the string cutting steel wire 3, and continue to solidify to obtain finished aerated concrete blocks, which are stacked collectively after passing the inspection; The bottom template 1 and the main enclosure 2 are removed, and they can be used repeatedly after being combined.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,虽然本实用新型已以较佳实施例揭露如上,然而并非用以限定本实用新型,任何熟悉本专业的技术人员,在不脱离本实用新型技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案内容,依据本实用新型的技术实质,在本实用新型的精神和原则之内,对以上实施例所作的任何简单的修改、等同替换与改进等,均仍属于本实用新型技术方案的保护范围之内。 The above are only preferred embodiments of the present utility model, and do not limit the utility model in any form. Although the utility model has been disclosed as above with preferred embodiments, it is not intended to limit the utility model. Any Those who are familiar with this profession, without departing from the scope of the technical solutions of the present utility model, can use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes, but all without departing from the technical solutions of the present utility model Solution content, according to the technical essence of the present utility model, within the spirit and principles of the present utility model, any simple modification, equivalent replacement and improvement made to the above embodiments still belong to the protection scope of the technical solution of the present utility model within.
综上,本实用新型达到预期目的。 In summary, the utility model achieves the intended purpose.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620376471.7U CN205552818U (en) | 2016-04-29 | 2016-04-29 | String is surely from carrying formula cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620376471.7U CN205552818U (en) | 2016-04-29 | 2016-04-29 | String is surely from carrying formula cutting machine |
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| CN205552818U true CN205552818U (en) | 2016-09-07 |
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| CN201620376471.7U Expired - Fee Related CN205552818U (en) | 2016-04-29 | 2016-04-29 | String is surely from carrying formula cutting machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108818895A (en) * | 2018-07-16 | 2018-11-16 | 浙江省二建建设集团有限公司 | The clout processing unit and its processing method of fine concrete |
| CN111688000A (en) * | 2020-07-01 | 2020-09-22 | 孙明生 | Forming and cutting method and device for perforated building blocks |
-
2016
- 2016-04-29 CN CN201620376471.7U patent/CN205552818U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108818895A (en) * | 2018-07-16 | 2018-11-16 | 浙江省二建建设集团有限公司 | The clout processing unit and its processing method of fine concrete |
| CN111688000A (en) * | 2020-07-01 | 2020-09-22 | 孙明生 | Forming and cutting method and device for perforated building blocks |
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