CN205526197U - Separation mobile carrier formula belt conveyor is moved to side - Google Patents
Separation mobile carrier formula belt conveyor is moved to side Download PDFInfo
- Publication number
- CN205526197U CN205526197U CN201620091395.5U CN201620091395U CN205526197U CN 205526197 U CN205526197 U CN 205526197U CN 201620091395 U CN201620091395 U CN 201620091395U CN 205526197 U CN205526197 U CN 205526197U
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- CN
- China
- Prior art keywords
- adhesive tape
- guide rail
- skew
- support member
- crossbeam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000000926 separation method Methods 0.000 title abstract 3
- 238000005096 rolling process Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 21
- 239000002390 adhesive tape Substances 0.000 claims description 114
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- 238000004062 sedimentation Methods 0.000 claims description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 208000004350 Strabismus Diseases 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000007405 data analysis Methods 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005007 materials handling Methods 0.000 description 1
Abstract
Driver part, the annular support component that can support the sticky tape, the guide rail bend wheel of the sticky tape that this separation mobile carrier formula belt conveyor is moved to side includes the frame, can bear the weight of the annular sticky tape of material, set up in aircraft nose department and tail department respectively, the coiling is hitched on the driver part to annular sticky tape, the mobilizable support of support component is between the frame of sticky tape and sticky tape below, be close to the support component and sticky tape separation of aircraft nose department and tail department, squint in one side of orientation sticky tape from the sticky tape under, the beneficial effects of the utility model are that: adopt the support component to replace the bearing roller among the prior art, change the various resistances between bearing roller and the sticky tape into between support component and the guide rail rigidity rolling friction, through mechanical structure's change, obviously reduce transport resistance, reduce the power loss of conveyer by a wide margin.
Description
Technical field
The utility model relates to long-range materials-handling technology field, particularly relates to a kind of sidesway separate mobile bracket type ribbon conveyer.
Background technology
Leather Belt Conveyance system is current topmost bulk transportation system, it is possible to achieve carry material continuously.
In traditional ribbon conveyer, adhesive tape is to have been supported transport by carrying roller, and multiple carrying rollers are disposed side by side on support, and between carrying roller and support, position is relatively fixed, and carrying roller can rotate, and drives carrying roller to rotate when adhesive tape moves, and to move forward, completes to carry material.
Mode for this carrying roller transportation rubber belt, because collapsing resistance between adhesive tape and carrying roller, adhesive tape and the bending resistance of material, the rotational resistance of carrying roller self causes transporting resistance coefficient the biggest, add fed distance the longest, reach several kilometers, further increase the transporting resistance of conveyer, data analysis in working according to actual fed shows, the power attenuation that resistance causes that collapses between adhesive tape and carrying roller occupies the 30%～40% of conveyer power output, the power attenuation that the rotational resistance of carrying roller self causes accounts for the 20% of conveyer power output, so, cause in the power output of conveyer and only 30%～40% be fully utilized as useful work, power attenuation is the most serious.
Summary of the invention
For problems of the prior art, by the way of thoroughly changing and adhesive tape supported delivery, support member is separated with adhesive tape, proposes a kind of sidesway separate mobile bracket type ribbon conveyer that can reduce conveyer power consumption, raising belt work life and then reduce cost.
Sidesway separate mobile bracket type ribbon conveyer includes frame, the adhesive tape of the annular of material can be carried, the driver part of the adhesive tape arranged at head and at tail respectively, can support tape annular support member, guide rail bend wheel, the adhesive tape of described annular is hitched and is wound on driver part, described support member is movably supported between the frame below adhesive tape and adhesive tape, separate with adhesive tape with the support member at tail at described close head, the side skew of direction adhesive tape from adhesive tape, so that the support member of the annular at head and at tail avoids the driver part of adhesive tape, described guide rail bend wheel is positioned close to the side of the adhesive tape at head and at tail, the support member set of the annular after described skew hangs on the guide rail bend wheel of homonymy.
Preferably, the frame at head and at tail arranges carrying roller, run so that the adhesive tape at head and at tail is supported by carrying roller.
Preferably, in frame below adhesive tape, guide rail is set, described support member rolls with guide rail and coordinates, at head and at tail, support member and guide rail synchronize the side skew of direction adhesive tape from adhesive tape, skew guide rail is offset to be connected with guide rail bend wheel, so that support member continues on skew guide rail and the guiding of guide rail bend wheel, completes skew, changed course.
Preferably, described skew guide rail while the side of adhesive tape offsets, skew guide rail in vertical direction to lower sedimentation to form changeover portion, described changeover portion and offseting between guide rail is slowly connected smoothly.
Preferably, being also provided with offseting frame at head and at tail, described skew frame and skew guide rail simultaneous bias, described skew guide rail is fixedly installed in the skew frame below the support member of skew.
Preferably, described support member includes bracket, the flexible connecting member being connected between bracket and bracket, so that multiple brackets to be connected the support member of formation annular by flexible connecting member.
Preferably, described bracket includes crossbeam and is fixed on the rolling member at crossbeam two ends, described crossbeam is used for support tape, rolling member rolls with the guide rail of frame and coordinates, to meet the adhesive tape on crossbeam and crossbeam relative to machine frame movement, described flexible connecting member connects fixing for the crossbeam of two adjacent brackets successively.
Preferably, column is set at the two ends of described crossbeam, adhesive tape is set between crossbeam and column and raises plate, or described crossbeam is the Curved beam that centre is low, two ends are high, arranging column at the two ends of Curved beam, be fixedly installed rolling member on column, rolling member faces rolling and coordinates with guide rail.
Preferably, described rolling member includes upper roller, bottom roller, described upper roller and bottom roller are each attached on column, bottom roller is positioned at the lower section of upper roller, vertical range between upper roller and bottom roller is not less than the thickness of the guide rail of frame, so that the wheel face of the wheel face of upper roller, bottom roller is equal and guide rail contact.
Preferably, described flexible attachment components is steel wire rope, and the crossbeam of two adjacent brackets is connected fixing by described steel wire rope, and the adjacent steel wire rope between two brackets is one or two.
The beneficial effects of the utility model are: use support member to replace carrying roller of the prior art, the rigidity rolling friction that various resistances between carrying roller and adhesive tape are changed between support member and guide rail, by the change of frame for movement, transporting resistance is obviously reduced, the loss power of conveyer is greatly reduced.
Described support member is driven support member synchronizing moving by the frictional force between the adhesive tape moved and support member, it it is geo-stationary between support member and adhesive tape, without relative displacement, i.e. no power waste between adhesive tape and support member, without deviation phenomenon, avoid the sliding friction of adhesive tape, improve the service life of adhesive tape.
Accompanying drawing explanation
Fig. 1 is the plan structure schematic diagram of sidesway separate mobile bracket type ribbon conveyer.
Fig. 2 is the main TV structure schematic diagram of sidesway separate mobile bracket type ribbon conveyer.
Fig. 3 is sidesway separate mobile bracket type ribbon conveyer structural representation at head.
Fig. 4 is the Fig. 2 sectional view along A-A.
Fig. 5 is the Fig. 2 sectional view along B-B.
Fig. 6 is the structural representation of described bracket.
The structural representation of adhesive tape impression deformation when Fig. 7 is carrying roller of the prior art conveying.
In figure: frame 1, guide rail 11, skew guide rail 111, changeover portion 112, skew frame 12, carrying roller 13, adhesive tape 2, upper zone face 21, lower belt surface 22, driver part 3, support member 4, bracket 41, crossbeam 411, column 412, upper roller 413, bottom roller 414, adhesive tape raise plate 415, steel wire rope 42, guide rail bend wheel 5.
Detailed description of the invention
Below in conjunction with accompanying drawing, the technical solution of the utility model and implementation result are further described.
See Fig. 1 to Fig. 6, this ribbon conveyer includes frame 1, the adhesive tape 2 of the annular of material can be carried, the driver part 3 of the adhesive tape 2 arranged at head and at tail respectively, can support tape 2 annular support member 4, guide rail bend wheel 5, the adhesive tape 2 of annular is hitched and is wound on driver part 3, support member 4 is movably supported between the frame 1 below adhesive tape 2 and adhesive tape 2, support member 4 at head and at tail separates with adhesive tape 2, offset from the side of 2 direction adhesive tapes 2 of adhesive tape, so that the support member 4 of the annular at head and at tail avoids the driver part 3 of adhesive tape 2, guide rail bend wheel 5 is positioned close to the side of the adhesive tape 2 at head and at tail, support member 4 set of the annular after skew hangs on the guide rail bend wheel 5 of homonymy.
nullOwing to adhesive tape 2 is the endless rubber belt of Guan Bi，The two ends of endless rubber belt are enclosed within the driver part 3 arranged at head and at tail，To drive adhesive tape 2 to reciprocate along between head and tail by the rotation of driver part 3，Realize conveying material，And the support member 4 of support tape 2 also runs simultaneously with adhesive tape 2，Also it is the closing feature of annular，In order to realize supporting role，Support member 4 needs to be arranged in the frame 1 below adhesive tape 2，This is in the middle transportation section of adhesive tape 2，It is easily achieved，And at head and tail，Owing to support member 4 is closed annular parts，Adhesive tape 2 is also closed annular structure，The problem that the two annular element exists for nested intersection，Run continuously to realize two loop configuration Guan Bi on the premise of uninterrupted，So，At head and tail，Change the running route of support member 4，Disengage it from the original running route of adhesive tape 2，The original running route of adhesive tape 2 it is offset from from the side of adhesive tape 2，On adhesive tape 2, zone face 21 or lower belt surface 22 are after the changed course of guide rail bend wheel 5，Make adhesive tape 2 and support member 4 be realized closed loop by driver part 3 and guide rail bend wheel 5 respectively to run continuously.
Such as it is positioned at the support member 4 below the upper zone face 21 of adhesive tape 2 through guiding, return to be positioned at the lower section of the lower belt surface 22 of adhesive tape 2, continue to be supported between the lower belt surface 22 of adhesive tape 2 and frame 1, complete to support the task of conveying, or, it is positioned at the support member 4 below the lower belt surface 22 of adhesive tape 2 through guiding, return to be positioned at the lower section of the upper zone face 21 of adhesive tape 2, continue to be supported between the upper zone face 21 of adhesive tape 2 and frame 1, complete to support the task of conveying, complete support member 4 and adhesive tape 2 annular closed loop, continual operation conveying with this.
nullSee Fig. 7，The technical scheme of prior art is，Adhesive tape 2 is pressed on carrying roller 13，Carrying roller 13 is integrally fixed on support，During so driver part 3 drives adhesive tape 2 to move，Although being also rolling friction between adhesive tape 2 and carrying roller 13，But owing to the adhesive tape 2 between carrying roller 13 and carrying roller 13 is depressed into the lower position less than carrying roller 13 by material，Formation collapses district，This resistance collapsing district's formation is referred to as collapsing resistance，Adhesive tape 2 and the above material of deformation form again bending resistance，When adhesive tape 2 moves，Driver part 3 adhesive tape to be pulled 2 is crossed carrying roller 13 and is moved forward from collapsing district，And the running length of several kilometers，A lot of form a lot of and collapse district between carrying roller 13 and adhesive tape 2，Driver part 3 is made just to overcome the power collapsing resistance needs loss to account for 30%～40%，20% is accounted for again at the loss power adding upper supporting roller 13 self rolling.
nullIt is compared to prior art，The power that power that adhesive tape 2 of the present utility model moves and the power that support member 4 moves provide both from the driver part 3 of adhesive tape 2，Support member 4 synchronizing moving is driven by the frictional force between adhesive tape 2 and the support member 4 of movement，It is geo-stationary between support member 4 and adhesive tape 2，Without relative displacement，Without deviation phenomenon，Avoid the sliding friction of adhesive tape 2，Improve the service life of adhesive tape 2，And no power waste between adhesive tape 2 and support member 4，And between support member 4 and support, it is the rigidity rolling friction without deformation，Frictional force is the least，So，The power attenuation making driver part 3 at least reduces by 60%，The intensity of adhesive tape 2 reduces by 40%，The conjunction tension force of the cylinder of driver part 3 reduces 40%，To the loss reducing each parts、Improve the life-span、Save the energy、Energy-saving and emission-reduction have very prominent contribution.
Further, the frame 1 at head and at tail arranges carrying roller 13, so that the adhesive tape 2 at head and at tail is supported operation by carrying roller 13.I.e., design at the head of this conveyer, at tail is identical with of the prior art, still carrying roller 13 support tape 2 is used to carry, so, this conveyer uses three stage structure, i.e. the frame sections at head, at tail, between head and tail, carrying roller 13 support tape 2, frame sections is used to use the technical solution of the utility model at head, at tail.
Further, in frame 1 below adhesive tape 2, guide rail 11 is set, support member 4 rolls with guide rail 11 and coordinates, at head and at tail, support member 4 and guide rail 11 synchronize to offset from the side of 2 direction adhesive tapes 2 of adhesive tape, skew guide rail 111 is offset to be connected with guide rail bend wheel 5, so that support member 4 continues on skew guide rail 111 and the guiding of guide rail bend wheel 5, completes skew, changed course.
Further, skew guide rail 111 is while the side of adhesive tape 2 offsets, skew guide rail 111 in vertical direction to lower sedimentation to form changeover portion 112, support member 4 also synchronizes sedimentation downwards simultaneously, slowly it is connected smoothly between changeover portion 112 and skew guide rail 111, synchronizing steadily to offset, settle with guiding support part 4, the vertical range that skew guide rail 111 settles downwards is not less than the roller footpath of carrying roller 13, it is to avoid skew guide rail 111 rubs with carrying roller 13.
Further, being also provided with offseting frame 12 at head and at tail, skew frame 12 and skew guide rail 111 simultaneous bias, skew guide rail 111 is fixedly installed in the skew frame 12 below the support member 4 of skew.
Further, support member 4 includes bracket 41, the flexible connecting member being connected between bracket 41 and bracket 41, so that multiple brackets 41 to be connected the support member 4 of formation annular by flexible connecting member.
Further, bracket 41 includes crossbeam 411 and is fixed on the rolling member at crossbeam 411 two ends, crossbeam 411 is for support tape 2, rolling member rolls with the guide rail 11 of frame 1 and coordinates, moving relative to frame 1 meeting the adhesive tape 2 on crossbeam 411 and crossbeam 411, flexible connecting member connects fixing for the crossbeam 411 of two adjacent brackets 41 successively.The width of crossbeam 411 is more than thickness, to increase the area of crossbeam 411 and the contact plane of adhesive tape 2, increases adhesive tape 2 and bracket 41 frictional force so that support member 4 and adhesive tape 2 synchronizing moving.
Further, at the two ends of crossbeam 411, column 412 is set, adhesive tape is set between crossbeam 411 and column 412 and raises plate 415, or crossbeam 411 is the Curved beam that centre is low, two ends are high, at the two ends of Curved beam, column 412 is set, being fixedly installed rolling member on column 412, rolling member faces rolling in perpendicular and coordinates with guide rail 11.Curved beam or raise two sides that can be designed so that adhesive tape 2 of plate and be upturned, it is to avoid spill material, closer to practical operation during conveying material.
Further, rolling member includes upper roller 413, bottom roller 414, upper roller 413 and bottom roller 414 are each attached on column 412, bottom roller 414 is positioned at the lower section of upper roller 413, vertical range between upper roller 413 and bottom roller 414 is not less than the thickness of the guide rail 11 of frame 1, so that the wheel face of the wheel face of upper roller 413, bottom roller 414 all contacts with guide rail 11.
Wherein, upper roller 413 and bottom roller 414 the most just to be fixed on column 412.
When running to heading from tail after adhesive tape 2 material containing of annular, the upper zone face 21 of carrying material is referred to as material containing section, and lower belt surface 22 unloaded after discharging is referred to as unloaded section.Now, the bracket 41 being positioned at material containing section supported underneath material containing section runs to heading from tail also with adhesive tape 2, now upper roller 413 is above, bottom roller 414 is positioned at lower section, upper roller 413 is pressed on guide rail 11, and coordinate with guide rail 11, play the effect of material on Support bracket 41, adhesive tape 2, adhesive tape 2.
Simultaneously, it is positioned in the bracket 41 supporting unloaded section below unloaded section, bottom roller 414 is above, upper roller 413 is positioned at lower section, bottom roller 414 is pressed on guide rail 11, and coordinate with guide rail 11, play Support bracket 41 and the effect of adhesive tape 2, so, upper roller 413 and bottom roller 414 use vertical direction one side two-wheeled to arrange, material containing section and unloaded section carry out changing wheel, each bout upper roller 413 or bottom roller 414 are alternately as back-up roller moving part, be equivalent in one bout, upper roller 413 or 414 load running half ways of bottom roller, so increase substantially the service life of roller.
In addition, when long distance delivery material, run into bend when needing to turn round, frame 1, adhesive tape 2, support member 4 is required for synchronization and turns round, owing to bracket 41 is rigid element, when turning round, there is the possibility that the centrifugal step of bracket 41 is upturned, in order to avoid bracket 41 deform or one end tilt time, roller on bracket 41 separates derailing with guide rail 11, rolling member on each bracket 41 is designed as the structure being made up of upper roller 413 and bottom roller 414, so when turning round, if upper roller 413 due to of no force and when tilting, now the contact force of bottom roller 414 and guide rail 11 can control bracket 41 and will not depart from guide rail 11, to guarantee that adhesive tape 2 on bracket 41 and material can stable operations.In like manner when unloaded section is turned round, there is the risk tilting getaway 11 in bottom roller 414, now will not be departed from guide rail 11 to control bracket 41 by the contact force of the upper roller 413 with guide rail 11 that are positioned at lower section, to guarantee bracket 41 and adhesive tape 2 stable operation.
Further, flexible attachment components is steel wire rope 42, and the crossbeam 411 of two adjacent brackets 41 is connected fixing by steel wire rope 42, and the adjacent steel wire rope 42 between two brackets 41 is one or two.Steel wire rope 42 herein plays and multiple brackets 41 is connected as a closed annular structure and draws the effect that multiple bracket 41 moves.
Further, driver part 3 includes that main drive motor and the cylinder being connected with the output shaft of main drive motor, the adhesive tape 2 of annular are hitched and be wound on cylinder.
Claims (10)
1. sidesway separate mobile bracket type ribbon conveyer, it is characterized in that: this ribbon conveyer includes frame, the adhesive tape of the annular of material can be carried, the driver part of the adhesive tape arranged at head and at tail respectively, can support tape annular support member, guide rail bend wheel, the adhesive tape of described annular is hitched and is wound on driver part, described support member is movably supported between the frame below adhesive tape and adhesive tape, separate with adhesive tape with the support member at tail at described close head, the side skew of direction adhesive tape from adhesive tape, so that the support member of the annular at head and at tail avoids the driver part of adhesive tape, described guide rail bend wheel is positioned close to the side of the adhesive tape at head and at tail, the support member set of the annular after described skew hangs on the guide rail bend wheel of homonymy.
2. sidesway separate mobile bracket type ribbon conveyer as claimed in claim 1, it is characterised in that: carrying roller is set in the frame at head and at tail, runs so that the adhesive tape at head and at tail is supported by carrying roller.
3. sidesway separate mobile bracket type ribbon conveyer as claimed in claim 2, it is characterized in that: in the frame below adhesive tape, guide rail is set, described support member rolls with guide rail and coordinates, at head and at tail, support member and guide rail synchronize the side skew of direction adhesive tape from adhesive tape, skew guide rail is offset to be connected with guide rail bend wheel, so that support member continues on skew guide rail and the guiding of guide rail bend wheel, completes skew, changed course.
4. sidesway separate mobile bracket type ribbon conveyer as claimed in claim 3, it is characterized in that: described skew guide rail is while the side of adhesive tape offsets, skew guide rail in vertical direction to lower sedimentation to form changeover portion, described changeover portion and offseting between guide rail is slowly connected smoothly.
5. sidesway separate mobile bracket type ribbon conveyer as claimed in claim 4, it is characterized in that: be also provided with offseting frame at head and at tail, described skew frame and skew guide rail simultaneous bias, described skew guide rail is fixedly installed in the skew frame below the support member of skew.
6. sidesway separate mobile bracket type ribbon conveyer as claimed in claim 5, it is characterized in that: described support member includes bracket, the flexible connecting member being connected between bracket and bracket, multiple brackets to be connected by flexible connecting member the support member of formation annular.
7. sidesway separate mobile bracket type ribbon conveyer as claimed in claim 6, it is characterized in that: described bracket includes crossbeam and is fixed on the rolling member at crossbeam two ends, described crossbeam is used for support tape, rolling member rolls with the guide rail of frame and coordinates, to meet the adhesive tape on crossbeam and crossbeam relative to machine frame movement, described flexible connecting member connects fixing for the crossbeam of two adjacent brackets successively.
8. sidesway separate mobile bracket type ribbon conveyer as claimed in claim 7, it is characterized in that: at the two ends of described crossbeam, column is set, adhesive tape is set between crossbeam and column and raises plate, or described crossbeam is the Curved beam that centre is low, two ends are high, at the two ends of Curved beam, column is set, being fixedly installed rolling member on column, rolling member faces rolling and coordinates with guide rail.
9. sidesway separate mobile bracket type ribbon conveyer as claimed in claim 7, it is characterized in that: described rolling member includes upper roller, bottom roller, described upper roller and bottom roller are each attached on column, bottom roller is positioned at the lower section of upper roller, vertical range between upper roller and bottom roller is not less than the thickness of the guide rail of frame, so that the wheel face of the wheel face of upper roller, bottom roller is equal and guide rail contact.
10. sidesway separate mobile bracket type ribbon conveyer as claimed in claim 7, it is characterized in that: described flexible attachment components is steel wire rope, the crossbeam of two adjacent brackets is connected fixing by described steel wire rope, and the adjacent steel wire rope between two brackets is one or two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620091395.5U CN205526197U (en) | 2016-01-29 | 2016-01-29 | Separation mobile carrier formula belt conveyor is moved to side |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620091395.5U CN205526197U (en) | 2016-01-29 | 2016-01-29 | Separation mobile carrier formula belt conveyor is moved to side |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205526197U true CN205526197U (en) | 2016-08-31 |
Family
ID=56773240
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620091395.5U Expired - Fee Related CN205526197U (en) | 2016-01-29 | 2016-01-29 | Separation mobile carrier formula belt conveyor is moved to side |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205526197U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105540132A (en) * | 2016-01-29 | 2016-05-04 | 宁夏天地西北煤机有限公司 | Sidesway separating moving bracket type belt conveyor |
-
2016
- 2016-01-29 CN CN201620091395.5U patent/CN205526197U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105540132A (en) * | 2016-01-29 | 2016-05-04 | 宁夏天地西北煤机有限公司 | Sidesway separating moving bracket type belt conveyor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160831 |