CN105540132B - Sidesway separating moving bracket type belt conveyor - Google Patents

Sidesway separating moving bracket type belt conveyor Download PDF

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Publication number
CN105540132B
CN105540132B CN201610062720.XA CN201610062720A CN105540132B CN 105540132 B CN105540132 B CN 105540132B CN 201610062720 A CN201610062720 A CN 201610062720A CN 105540132 B CN105540132 B CN 105540132B
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CN
China
Prior art keywords
adhesive tape
guide rail
support member
skew
crossbeam
Prior art date
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Active
Application number
CN201610062720.XA
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Chinese (zh)
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CN105540132A (en
Inventor
冯宝忠
王荣国
王泽聚
王雪池
蔡瑞坤
买林
霍明明
尹斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NINGXIA TIANDI NORTHWEST COAL MACHINERY CO Ltd
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NINGXIA TIANDI NORTHWEST COAL MACHINERY CO Ltd
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Priority to CN201610062720.XA priority Critical patent/CN105540132B/en
Publication of CN105540132A publication Critical patent/CN105540132A/en
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Publication of CN105540132B publication Critical patent/CN105540132B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/08Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration the load-carrying surface being formed by a concave or tubular belt, e.g. a belt forming a trough
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/20Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Adhesive Tapes (AREA)
  • Belt Conveyors (AREA)

Abstract

A sidesway separating moving bracket type belt conveyor comprises a rack, an annular rubber belt capable of bearing materials, driving components, annular supporting components and guide rail redirection wheels, wherein the driving components of the rubber belt are arranged at the position of a machine head and the position of a machine tail; the annular supporting components can support the rubber belt, and the driving components are sleeved and wound with the annular rubber belt in a hung manner; the supporting components are movably supported between the rubber belt and a rack below the rubber belt, and the supporting components close to the machine head and the machine tail are separated from the rubber belt and shift in the direction from the lower portion of the rubber belt to the rubber belt; and the belt conveyor has the beneficial effects that the supporting components are adopted for replacing carrier rollers in the prior art, various kinds of resistance between the carrier rollers and the rubber belt are changed into rigid rolling friction between the supporting components and guide rails, through changing of a mechanical structure, conveying resistance is obviously reduced, and loss power of the conveyor can be greatly reduced.

Description

Sidesway separate mobile bracket type ribbon conveyer
Technical field
A kind of the present invention relates to long-range materials-handling technology field, more particularly to sidesway separate mobile bracket type belt conveying Machine.
Background technology
Leather Belt Conveyance system is current topmost bulk transportation system, it is possible to achieve continuous conveying material.
In traditional ribbon conveyer, adhesive tape is to be supported to complete transport by carrying roller, and multiple carrying rollers are disposed side by side on and prop up On frame, between carrying roller and support, position is relatively fixed, and carrying roller can be rotated, and drives carrying roller to rotate, with to reach when adhesive tape is moved It is dynamic, complete to convey material.
For the mode of this carrying roller transportation rubber belt, because collapsing the curved of resistance, adhesive tape and material between adhesive tape and carrying roller Bent resistance, the carrying roller rotational resistance of itself causes transporting resistance coefficient very big, along with fed distance is very long, reaches several kilometers, The transporting resistance of conveyer is further increased, is shown according to the data analysiss in actual fed work, between adhesive tape and carrying roller The power attenuation that resistance causes that collapses occupy the 30%~40% of conveyer output, what the rotational resistance of carrying roller itself was caused Power attenuation accounts for the 20% of conveyer output, thus, only 30%~40% as having in causing the output of conveyer It is fully utilized hard, power attenuation is very serious.
The content of the invention
For problems of the prior art, by way of thoroughly changing the support delivery to adhesive tape so that support Part is detached with adhesive tape, proposes a kind of side that can be reduced conveyer power consumption, improve belt work life and then reduces cost Move separate mobile bracket type ribbon conveyer.
Sidesway separate mobile bracket type ribbon conveyer include frame, can carry material annular adhesive tape, exist respectively The driver part of the adhesive tape arranged at head and at tail, the support member of annular for being capable of support tape, guide rail bend wheel, institute The adhesive tape for stating annular is hitched on driver part, and the support member is movably supported on the machine below adhesive tape and adhesive tape Between frame, the support member at head and at tail is separated with adhesive tape, the side skew of direction adhesive tape under adhesive tape, So that the support member of the annular at head and at tail avoids the driver part of adhesive tape, the guide rail bend wheel is arranged on The side of the adhesive tape at head and at tail, the support member set of the annular after the skew hang over the guide rail changed course of homonymy On wheel, guide rail is set in the frame below adhesive tape, the support member is rolled with guide rail and coordinated, at head and tail The side skew of the synchronous direction adhesive tape under adhesive tape of place, support member and guide rail, skew guide rail are offset to and are connected with guide rail bend wheel Connect, so that support member continues on the guiding of skew guide rail and guide rail bend wheel, complete to offset, alter course, the support member Including bracket, the flexible connecting member being connected between bracket and bracket, to be formed with being connected multiple brackets by flexible connecting member The support member of annular, the bracket includes crossbeam and is fixed on the rolling member at crossbeam two ends, and the crossbeam is used for support tape, The guide rail of rolling member and frame is rolled and is coordinated, to meet crossbeam and adhesive tape on crossbeam is relative to machine frame movement, it is described it is flexible even The crossbeam of two adjacent brackets is fixedly connected by fitting successively, arranges column at the two ends of the crossbeam, in crossbeam and column Between adhesive tape be set raise plate, or the crossbeam is the high Curved beam in middle low, two ends, arranges vertical at the two ends of Curved beam Post, is fixedly installed rolling member on column, and rolling member faces rolling with guide rail and coordinates, the rolling member include upper roller, under Roller, the upper roller and bottom roller are each attached on column, and bottom roller is located at the lower section of upper roller, upper roller and bottom roller it Between vertical dimension not less than the guide rail of frame thickness so that the wheel face of the wheel face of upper roller, bottom roller is and guide rail contact.
Beneficial effects of the present invention are:Carrying roller of the prior art is replaced using support member, by between carrying roller and adhesive tape Various resistances be changed into the rigid rolling friction between support member and guide rail, by the change of frame for movement, will conveying resistance Power is obviously reduced, and the loss power of conveyer is greatly reduced.
The support member drives support member synchronizing moving by the frictional force between the adhesive tape and support member for moving, It is geo-stationary between support part part and adhesive tape, without no power waste between relative displacement, i.e. adhesive tape and support member, without sideslip Phenomenon, it is to avoid the sliding friction of adhesive tape, improves the service life of adhesive tape.
Description of the drawings
Overlooking the structure diagrams of the Fig. 1 for sidesway separate mobile bracket type ribbon conveyer.
Main structure diagrams of the Fig. 2 for sidesway separate mobile bracket type ribbon conveyer.
Fig. 3 is structural representation of the sidesway separate mobile bracket type ribbon conveyer at head.
Fig. 4 is sectional views of the Fig. 2 along A-A.
Fig. 5 is sectional views of the Fig. 2 along B-B.
Fig. 6 is the structural representation of the bracket.
Fig. 7 is the structural representation of adhesive tape impression deformation when carrying roller of the prior art is conveyed.
In figure:Frame 1, guide rail 11, skew guide rail 111, changeover portion 112, skew frame 12, carrying roller 13, adhesive tape 2, upper band Face 21, lower belt surface 22, driver part 3, support member 4, bracket 41, crossbeam 411, column 412, upper roller 413, bottom roller 414, Adhesive tape raises plate 415, steel wire rope 42, guide rail bend wheel 5.
Specific embodiment
Technical scheme and implementation result are further described below in conjunction with accompanying drawing.
Referring to Fig. 1 to Fig. 6, the ribbon conveyer include frame 1, can carry material annular adhesive tape 2, respectively in machine The driver part 3 of the adhesive tape 2 of setting, the support member 4 of annular for being capable of support tape 2, guide rail bend wheel at head place and tail 5, the adhesive tape 2 of annular is hitched on driver part 3, and support member 4 is movably supported on below adhesive tape 2 and adhesive tape 2 Between frame 1, the support member 4 at head and at tail is separated with adhesive tape 2, from a lateral deviation of 2 times direction adhesive tapes 2 of adhesive tape Move, so that the support member 4 of the annular at head and at tail avoids the driver part 3 of adhesive tape 2, guide rail bend wheel 5 sets Put in the side of the adhesive tape 2 at head and at tail, 4 sets of guide rails for hanging over homonymy of support member of the annular after skew change To on wheel 5.
As adhesive tape 2 is the endless rubber belt of closure, the two ends of endless rubber belt are enclosed within head and setting at tail On driver part 3, to drive adhesive tape 2 to reciprocate along between head and tail by the rotation of driver part 3, conveying is realized Material, and the support member 4 of support tape 2 is also run simultaneously with adhesive tape 2, and the closing feature of annular, in order to realize supporting Effect, support member 4 need to be arranged in the frame 1 below adhesive tape 2, and this is in the middle transportation section of adhesive tape 2, it is easy to realize, And at head and tail, as support member 4 is closed annular part, adhesive tape 2 is also closed annular structure, the two Annular element there is the problem of nested intersection, in order to realize that two loop configuration close continuous fortune under the premise of continual OK, so, at head and tail, change the running route of support member 4 so as to depart from 2 original running route of adhesive tape, 2 original running route of adhesive tape is offset from from the side of adhesive tape 2, zone face 21 or lower belt surface 22 alter course through guide rail on adhesive tape 2 After the changed course of wheel 5 so that by driver part 3 and guide rail bend wheel 5, adhesive tape 2 and support member 4 realize that closed loop is continuously run respectively.
Support member 4 for example below the upper zone face 21 of adhesive tape 2 returns to the lower belt surface positioned at adhesive tape 2 through being oriented to 22 lower section, continues to be supported between the lower belt surface 22 of adhesive tape 2 and frame 1, completes to support the task of conveying, or, positioned at glue Support member 4 below lower belt surface 22 with 2 returns to the lower section of the upper zone face 21 positioned at adhesive tape 2, continues to be supported on through being oriented to Between the upper zone face 21 of adhesive tape 2 and frame 1, complete to support the task of conveying, support member 4 is completed with this and is closed with 2 annular of adhesive tape Ring, continual operation conveying.
Referring to Fig. 7, the technical scheme of prior art is that adhesive tape 2 is pressed on carrying roller 13, and carrying roller 13 is integrally fixed on support , so when driver part 3 drives adhesive tape 2 to move, although be also rolling friction between adhesive tape 2 and carrying roller 13, but due to thing Adhesive tape 2 between carrying roller 13 and carrying roller 13 is depressed into the lower position less than carrying roller 13 by material, and formation collapses area, and this collapses area and is formed Resistance be referred to as collapsing resistance, the adhesive tape 2 and material above of deformation form bending resistance again, when adhesive tape 2 is moved, drive division Part 3 will pull adhesive tape 2 to move forward from collapsing area and cross carrying roller 13, and several kilometers of running length, many carrying rollers 13 and glue Form many between band 2 and collapse area so that driver part 3 just overcome collapse resistance need the power of loss account for 30%~ 40%, 20% is accounted for again in the loss power rolled plus carrying roller 13 itself.
Be compared to prior art, the power of the power of the movement of adhesive tape 2 of the present invention and the movement of support member 4 both from The power that the driver part 3 of adhesive tape 2 is provided, drives support member 4 by the frictional force between mobile adhesive tape 2 and support member 4 Synchronizing moving, be geo-stationary between support member 4 and adhesive tape 2, without relative displacement, without deviation phenomenon, it is to avoid adhesive tape 2 Sliding friction, improves the service life of adhesive tape 2, and no power waste between adhesive tape 2 and support member 4, and support member 4 with Between support be without deformation rigid rolling friction, frictional force very little, so so that the power attenuation of driver part 3 at least drops Low by 60%, the intensity decreases 40% of adhesive tape 2, the conjunction tension force of the cylinder of driver part 3 reduce 40%, to reducing the loss of each part, carrying High life, energy saving, energy-saving and emission-reduction have very prominent contribution.
Further, carrying roller 13 is set in the frame 1 at head and at tail, so that at head and at tail Adhesive tape 2 operation is supported by carrying roller 13.That is, at the head of the conveyer, the design at tail it is identical with of the prior art, still So conveyed using 13 support tape 2 of carrying roller, thus, the conveyer adopts three stage structure, i.e. at head, near tail Place, the frame sections between head and tail, adopt 13 support tape 2 of carrying roller, frame sections to adopt at head, at tail Technical scheme.
Further, guide rail 11, support member 4 and the rolling cooperation of guide rail 11 are set in the frame 1 below adhesive tape 2, are leaning on At nearly head and at tail, support member 4 and the 11 synchronous side from 2 times direction adhesive tapes 2 of adhesive tape of guide rail offset, and offset guide rail 111 are offset to and are connected with guide rail bend wheel 5, so that support member 4 continues on leading for skew guide rail 111 and guide rail bend wheel 5 To completing to offset, alter course.
Further, offset guide rail 111 to the side of adhesive tape 2 offset while, skew guide rail 111 in the vertical direction downwards Sedimentation, is delayed between changeover portion 112 and skew guide rail 111 while support member 4 is also synchronous settling downwards with forming changeover portion 112 Slowly it is connected smoothly, with the synchronous steady skew of guiding support part 4, sedimentation, offsets the vertical dimension of the sedimentation downwards of guide rail 111 Not less than the roll neck of carrying roller 13, it is to avoid skew guide rail 111 is rubbed with carrying roller 13.
Further, it is being also provided with offseting frame 12, skew frame 12 and skew guide rail 111 at head and at tail Simultaneous bias, skew guide rail 111 are fixedly installed in the skew frame 12 below the support member 4 of skew.
Further, support member 4 includes bracket 41, the flexible connecting member being connected between bracket 41 and bracket 41, with logical Cross flexible connecting member and multiple brackets 41 are connected the support member 4 to form annular.
Further, bracket 41 includes crossbeam 411 and is fixed on the rolling member at 411 two ends of crossbeam, and crossbeam 411 is used for supporting glue Band 2, the guide rail 11 of rolling member and frame 1 are rolled and are coordinated, to meet crossbeam 411 and adhesive tape 2 on crossbeam 411 is relative to frame 1 Mobile, the crossbeam 411 of two adjacent brackets 41 is fixedly connected by flexible connecting member successively.The width of crossbeam 411 is more than thickness, To increase the area of crossbeam 411 and the contact plane of adhesive tape 2, increase adhesive tape 2 and 41 frictional force of bracket so that support member 4 with 2 synchronizing moving of adhesive tape.
Further, column 412 is set at the two ends of crossbeam 411, adhesive tape is set between crossbeam 411 and column 412 and is raised Plate 415, or crossbeam 411 is the high Curved beam in middle low, two ends, arranges column 412 at the two ends of Curved beam, in column 412 On be fixedly installed rolling member, rolling member faces rolling in perpendicular with guide rail 11 and coordinates.Curved beam raises setting for plate Meter can cause two sides of adhesive tape 2 to be upturned, it is to avoid spill material during conveying material, closer to practical operation.
Further, rolling member includes that upper roller 413, bottom roller 414, upper roller 413 and bottom roller 414 are each attached to column On 412, bottom roller 414 is located at the lower section of upper roller 413, and the vertical dimension between upper roller 413 and bottom roller 414 is not less than machine The thickness of the guide rail 11 of frame 1, so that the wheel face of the wheel face of upper roller 413, bottom roller 414 is contacted with guide rail 11.
Wherein, upper roller 413 and bottom roller 414 preferably up and down just to be fixed on column 412.
When after 2 material containing of adhesive tape of annular, slave Caudad heading runs, the upper zone face 21 for carrying material is referred to as material containing Section, after discharging, unloaded lower belt surface 22 is referred to as unloaded section.Now, positioned at material containing section supported underneath material containing section bracket 41 also with 2 slave Caudad heading of adhesive tape runs, and now upper roller 413 is above, and bottom roller 414 is located at lower section, and upper roller 413 is pressed Tightly on guide rail 11, and coordinate with guide rail 11, play a part of the material on Support bracket 41, adhesive tape 2, adhesive tape 2.
Meanwhile, in the bracket 41 of the unloaded section of the support below unloaded section, bottom roller 414 is above, upper roller 413 Positioned at lower section, bottom roller 414 is pressed on guide rail 11, and is coordinated with guide rail 11, plays a part of Support bracket 41 and adhesive tape 2, Thus, upper roller 413 and bottom roller 414 carry out changing wheel using vertical direction one side two-wheeled arrangement, material containing section and unloaded section, each Bout upper roller 413 or bottom roller 414 alternately as supporting rolling member, equivalent in one bout, upper roller 413 or bottom roller 414 load running half ways, so increase substantially the service life of roller.
Additionally, in long distance delivery material, when running into bend and needing to turn round, frame 1, adhesive tape 2, support member 4 are all needed Synchronously to turn round, as bracket 41 is rigid element, when turning round, there is the possibility that the centrifugal step of bracket 41 is upturned, in order to Avoid bracket 41 deform or one end tilt when, the roller on bracket 41 separates derailing with guide rail 11, by the rolling on each bracket 41 Moving part is designed as the structure being made up of upper roller 413 and bottom roller 414, so when turning round, if upper roller 413 is due to without about Beam force and when tilting, now bottom roller 414 can control bracket 41 with the contact force of guide rail 11 and will not depart from guide rail 11, with true The adhesive tape 2 and material protected on bracket 41 being capable of stable operation.In the same manner when unloaded section is turned round, there is tilting and depart from bottom roller 414 The risk of guide rail 11, now by the contact force of underlying upper roller 413 and guide rail 11 come control bracket 41 will not be with guide rail 11 depart from, to guarantee 2 stable operation of bracket 41 and adhesive tape.
Further, flexible attachment components are steel wire rope 42, and the crossbeam 411 of two adjacent brackets 41 connects by steel wire rope 42 Fixed, the steel wire rope 42 between two adjacent brackets 41 is one or two.Steel wire rope 42 herein is played multiple brackets 41 are connected as a closed annular structure and draw the effect of multiple movements of bracket 41.
Further, the cylinder that driver part 3 is included main drive motor and is connected with the output shaft of main drive motor, it is annular Adhesive tape 2 is hitched on cylinder.

Claims (5)

1. sidesway separate mobile bracket type ribbon conveyer, the ribbon conveyer include frame, can carry the annular of material Adhesive tape, respectively at head and at tail arrange adhesive tape driver part, be capable of support tape annular support member, lead Rail bend wheel, it is described annular adhesive tape hitch on driver part, the support member be movably supported on adhesive tape with Between frame below adhesive tape, the support member at head and at tail is separated with adhesive tape, the direction glue under adhesive tape The side skew of band, so that the support member of the annular at head and at tail avoids the driver part of adhesive tape, it is described to lead Rail bend wheel is positioned close to the side of the adhesive tape at head and at tail, and the support member set of the annular after the skew hangs over On the guide rail bend wheel of homonymy, guide rail is set in the frame below adhesive tape, the support member is rolled with guide rail and coordinated, leaned on At nearly head and at tail, the side skew of support member and the synchronous direction adhesive tape under adhesive tape of guide rail, skew guide rail are offset to It is connected with guide rail bend wheel, so that support member continues on the guiding of skew guide rail and guide rail bend wheel, completes to offset, changes To the support member includes bracket, the flexible connecting member being connected between bracket and bracket, will be many by flexible connecting member Individual bracket connects the support member to form annular, and the bracket includes crossbeam and is fixed on the rolling member at crossbeam two ends, the horizontal stroke Beam is used for support tape, and the guide rail of rolling member and frame is rolled and coordinated, to meet crossbeam and adhesive tape on crossbeam is relative to frame Mobile, the crossbeam of two adjacent brackets is fixedly connected by the flexible connecting member successively, arranges vertical at the two ends of the crossbeam Post, arranges adhesive tape between crossbeam and column and raises plate, or the crossbeam is the high Curved beam in middle low, two ends, in arc The two ends of beam arrange column, and rolling member is fixedly installed on column, and rolling member faces rolling with guide rail and coordinates, and its feature exists In:The rolling member includes that upper roller, bottom roller, the upper roller and bottom roller are each attached on column, and bottom roller is located at upper The lower section of roller, thickness of the vertical dimension between upper roller and bottom roller not less than the guide rail of frame, so that the wheel of upper roller Face, bottom roller wheel face and guide rail contact.
2. sidesway separate mobile bracket type ribbon conveyer as claimed in claim 1, it is characterised in that:At the head and Carrying roller is set in frame at tail, so as to the adhesive tape at head and at tail is supported by carrying roller run.
3. sidesway separate mobile bracket type ribbon conveyer as claimed in claim 2, it is characterised in that:It is described skew guide rail to While the side of adhesive tape offsets, skew guide rail in the vertical direction to lower sedimentation to form changeover portion, the changeover portion with it is inclined Move and be slowly connected smoothly between guide rail.
4. sidesway separate mobile bracket type ribbon conveyer as claimed in claim 3, it is characterised in that:At the head and It is also provided with offseting frame at tail, the skew frame is fixedly installed on skew guide rail simultaneous bias, the skew guide rail In skew frame below the support member of skew.
5. sidesway separate mobile bracket type ribbon conveyer as claimed in claim 4, it is characterised in that:The flexible joint Part is steel wire rope, and the crossbeam of two adjacent brackets is connected by the steel wire rope, the steel wire between two adjacent brackets Restrict as one or two.
CN201610062720.XA 2016-01-29 2016-01-29 Sidesway separating moving bracket type belt conveyor Active CN105540132B (en)

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Application Number Priority Date Filing Date Title
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CN105540132B true CN105540132B (en) 2017-03-22

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Families Citing this family (5)

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Publication number Priority date Publication date Assignee Title
CN107902338B (en) * 2017-11-23 2024-01-09 宁夏天地西北煤机有限公司 Movable telescopic belt conveyor for strip mine
CN109941689B (en) * 2019-04-08 2023-09-22 力博重工科技股份有限公司 Low-resistance circular tube belt conveyor
CN110342250B (en) * 2019-08-30 2020-12-15 温州斯酷睿机械科技有限公司 Quick transfer device of lapping surface fabric between station
CN111099270A (en) * 2019-12-06 2020-05-05 太原理工大学 Traction type rubber belt conveyor of rope chain set
CN116571438B (en) * 2023-05-25 2023-12-12 江苏金红新材料股份有限公司 Sorter and separation method for separating garnet and titanium ore mixture

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