CN105540132A - Sidesway separating moving bracket type belt conveyor - Google Patents
Sidesway separating moving bracket type belt conveyor Download PDFInfo
- Publication number
- CN105540132A CN105540132A CN201610062720.XA CN201610062720A CN105540132A CN 105540132 A CN105540132 A CN 105540132A CN 201610062720 A CN201610062720 A CN 201610062720A CN 105540132 A CN105540132 A CN 105540132A
- Authority
- CN
- China
- Prior art keywords
- adhesive tape
- guide rail
- skew
- support component
- sidesway
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/08—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration the load-carrying surface being formed by a concave or tubular belt, e.g. a belt forming a trough
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/20—Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Belt Conveyors (AREA)
- Adhesive Tapes (AREA)
Abstract
A sidesway separating moving bracket type belt conveyor comprises a rack, an annular rubber belt capable of bearing materials, driving components, annular supporting components and guide rail redirection wheels, wherein the driving components of the rubber belt are arranged at the position of a machine head and the position of a machine tail; the annular supporting components can support the rubber belt, and the driving components are sleeved and wound with the annular rubber belt in a hung manner; the supporting components are movably supported between the rubber belt and a rack below the rubber belt, and the supporting components close to the machine head and the machine tail are separated from the rubber belt and shift in the direction from the lower portion of the rubber belt to the rubber belt; and the belt conveyor has the beneficial effects that the supporting components are adopted for replacing carrier rollers in the prior art, various kinds of resistance between the carrier rollers and the rubber belt are changed into rigid rolling friction between the supporting components and guide rails, through changing of a mechanical structure, conveying resistance is obviously reduced, and loss power of the conveyor can be greatly reduced.
Description
Technical field
The present invention relates to long-range materials-handling technology field, particularly relate to a kind of sidesway separate mobile bracket type belt conveyer.
Background technology
Leather Belt Conveyance system is current topmost bulk transportation system, can realize continus convergence material.
In traditional belt conveyer, adhesive tape has supported transport by carrying roller, and multiple carrying roller is disposed side by side on support, between carrying roller with support, position is relative fixing, and carrying roller can rotate, and drives carrying roller to rotate when adhesive tape moves, to move forward, complete convey materials.
For the mode of this carrying roller transportation rubber belt, because the pressure between adhesive tape and carrying roller falls into resistance, the bending resistance of adhesive tape and material, the rotational resistance of carrying roller self causes transporting resistance coefficient very large, add fed distance very long, reach several kilometers, further increase the transporting resistance of conveyer, according to the data analysis display in actual fed work, pressure between adhesive tape and carrying roller falls into the watt loss that resistance causes and occupies 30% ~ 40% of conveyer horsepower output, the watt loss that the rotational resistance of carrying roller self causes accounts for 20% of conveyer horsepower output, so, causing in the horsepower output of conveyer only has 30% ~ 40% to be fully utilized as useful work, watt loss is very serious.
Summary of the invention
For problems of the prior art, by thoroughly changing the mode of consigning the support of adhesive tape, support component is separated with adhesive tape, proposes a kind of sidesway separate mobile bracket type belt conveyer that can reduce conveyer power consumption, improve belt work life and then reduce costs.
Sidesway separate mobile bracket type belt conveyer comprises frame, the adhesive tape of the annular of material can be carried, the drive element of the adhesive tape arranged at head place and tail place respectively, can the support component of annular of support tape, guide rail bend wheel, the adhesive tape of described annular is hitched and is wound on drive element, described support component is movably supported between the frame below adhesive tape and adhesive tape, described close head place is separated with adhesive tape with the support component at tail place, the side skew of direction adhesive tape from adhesive tape, the drive element of adhesive tape is avoided with the support component of the annular making close head place and tail place, described guide rail bend wheel is arranged on the side of the adhesive tape at close head place and tail place, the support component cover of the annular after described skew hangs on the guide rail bend wheel of homonymy.
Beneficial effect of the present invention is: adopt support component to replace carrying roller of the prior art, change the various resistances between carrying roller and adhesive tape into rigidity friction of rolling between support component and guide rail, by the change of physical construction, transporting resistance is obviously reduced, significantly reduces the loss power of conveyer.
Described support component drives support component synchronizing moving by the friction force between the adhesive tape of movement and support component, it is geo-stationary between support component and adhesive tape, without relative displacement, i.e. no power waste between adhesive tape and support component, without deviation phenomenon, avoid the cliding friction of adhesive tape, improve the service life of adhesive tape.
Accompanying drawing explanation
Fig. 1 is the plan structure schematic diagram of sidesway separate mobile bracket type belt conveyer.
Fig. 2 is the main TV structure schematic diagram of sidesway separate mobile bracket type belt conveyer.
Fig. 3 is the structural representation of sidesway separate mobile bracket type belt conveyer near head place.
Fig. 4 is the section drawing of Fig. 2 along A-A.
Fig. 5 is the section drawing of Fig. 2 along B-B.
Fig. 6 is the structural representation of described bracket.
The structural representation of adhesive tape impression deformation when Fig. 7 is carrying roller of the prior art conveying.
In figure: frame 1, guide rail 11, skew guide rail 111, transition phase 112, skew frame 12, carrying roller 13, adhesive tape 2, upper zone face 21, lower belt surface 22, drive element 3, support component 4, bracket 41, crossbeam 411, column 412, upper roller 413, bottom roller 414, adhesive tape raise plate 415, steel rope 42, guide rail bend wheel 5.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme of the present invention and implementation result are further described.
See Fig. 1 to Fig. 6, this belt conveyer comprises frame 1, the adhesive tape 2 of the annular of material can be carried, the drive element 3 of the adhesive tape 2 arranged at head place and tail place respectively, can the support component 4 of annular of support tape 2, guide rail bend wheel 5, the adhesive tape 2 of annular is hitched and is wound on drive element 3, support component 4 is movably supported between the frame 1 below adhesive tape 2 and adhesive tape 2, be separated with adhesive tape 2 with the support component 4 at tail place near head place, offset from the side of adhesive tape 2 direction adhesive tapes 2, the drive element 3 of adhesive tape 2 is avoided with the support component 4 of the annular making close head place and tail place, guide rail bend wheel 5 is arranged on the side of the adhesive tape 2 at close head place and tail place, support component 4 cover of the annular after skew hangs on the guide rail bend wheel 5 of homonymy.
Due to the endless rubber belt that adhesive tape 2 is closed, the two ends of endless rubber belt are enclosed within the drive element 3 of close head place and the setting of tail place, to drive adhesive tape 2 to reciprocate along between head and tail by the rotation of drive element 3, realize convey materials, and the support component 4 of support tape 2 also with adhesive tape 2 synchronized operation, also be the closing feature of annular, in order to realize supporting role, support component 4 needs to be arranged in the frame 1 below adhesive tape 2, this is in the middle transportation section of adhesive tape 2, be easy to realize, and at close head and tail place, because support component 4 is closed annular parts, adhesive tape 2 is also closed annular structure, just there is the problem of nested intersection in these two annular elements, in order to realize, two loop configuration are closed under continual prerequisite to be run continuously, so, at close head and tail place, change the running route of support component 4, it is made to depart from the original running route of adhesive tape 2, the original running route of adhesive tape 2 is left from the side skew of adhesive tape 2, on adhesive tape 2, zone face 21 or lower belt surface 22 are after the changed course of guide rail bend wheel 5, make adhesive tape 2 and support component 4 realize closed loop by drive element 3 and guide rail bend wheel 5 respectively to run continuously.
Such as, support component 4 below the upper zone face 21 being positioned at adhesive tape 2 is through guiding, get back to the below of the lower belt surface 22 being positioned at adhesive tape 2, continue to be supported between the lower belt surface 22 of adhesive tape 2 and frame 1, complete the task of supporting conveying, or, support component 4 below the lower belt surface 22 being positioned at adhesive tape 2 is through guiding, get back to the below of the upper zone face 21 being positioned at adhesive tape 2, continue to be supported between the upper zone face 21 of adhesive tape 2 and frame 1, complete the task of supporting conveying, complete support component 4 with this and carry with the annular closed loop of adhesive tape 2, continual operation.
See Fig. 7, the technical scheme of prior art is, adhesive tape 2 is pressed on carrying roller 13, carrying roller 13 is fixed on support, so when drive element 3 drives adhesive tape 2 to move, although be also friction of rolling between adhesive tape 2 and carrying roller 13, but because the adhesive tape 2 between carrying roller 13 and carrying roller 13 to be depressed into the lower position lower than carrying roller 13 by material, form Ya Xian district, the resistance that this Ya Xian district is formed is called that pressure falls into resistance, the adhesive tape 2 be out of shape and material above form bending resistance again, when adhesive tape 2 moves, drive element 3 will pull adhesive tape 2 to cross carrying roller 13 from Ya Xian district and move forward, and the running length of several kilometers, a lot of form a lot of Ge Yaxian district between carrying roller 13 and adhesive tape 2, drive element 3 is made to need the power of loss to account for 30% ~ 40% with regard to overcoming the sunken resistance of pressure, 20% is accounted for again at the loss power adding upper supporting roller 13 self rolling.
Be compared to prior art, the power that the drive element 3 that the power of adhesive tape 2 of the present invention movement and the power of support component 4 movement all come from adhesive tape 2 provides, support component 4 synchronizing moving is driven by the friction force between the adhesive tape 2 of movement and support component 4, geo-stationary between support component 4 and adhesive tape 2, without relative displacement, without deviation phenomenon, avoid the cliding friction of adhesive tape 2, improve the service life of adhesive tape 2, and no power waste between adhesive tape 2 and support component 4, and between support component 4 and support, be the rigidity friction of rolling without being out of shape, friction force is very little, so, the watt loss of drive element 3 is made at least to reduce by 60%, the intensity of adhesive tape 2 reduces by 40%, the conjunction tension force of the cylinder of drive element 3 reduces 40%, to the loss reducing each parts, improve the life-span, economize energy, energy-saving and emission-reduction have very outstanding contribution.
Further, the frame 1 near head place and tail place arranges carrying roller 13, support operation to make the adhesive tape 2 near head place and tail place by carrying roller 13.Namely, the head place of this conveyer, the design at tail place are identical with of the prior art, still carrying roller 13 support tape 2 is adopted to carry, so, this conveyer adopts three stage structure, that is, the frame sections near head place, near tail place, between head and tail, adopt carrying roller 13 support tape 2 near head place, near tail place, frame sections adopts technical scheme of the present invention.
Further, frame 1 below adhesive tape 2 arranges guide rail 11, support component 4 rolls with guide rail 11 and coordinates, at close head place and tail place, support component 4 and guide rail 11 synchronously offset from the side of adhesive tape 2 direction adhesive tapes 2, skew guide rail 111 is offset to and is connected with guide rail bend wheel 5, and the guiding continuing along skew guide rail 111 and guide rail bend wheel 5 to make support component 4, completes skew, alters course.
Further, skew side from guide rail 111 to adhesive tape 2 skew while, skew guide rail 111 in vertical direction to lower sedimentation to form transition phase 112, support component 4 also synchronous sedimentation downwards simultaneously, slowly be connected smoothly between transition phase 112 and skew guide rail 111, with guide support parts 4 synchronous steadily skew, sedimentation, the vertical distance of skew guide rail 111 sedimentation is downwards not less than the roller footpath of carrying roller 13, avoids skew guide rail 111 to rub with carrying roller 13.
Further, be also provided with skew frame 12 near head place and tail place, skew frame 12 and skew guide rail 111 simultaneous bias, in the skew frame 12 below the support component 4 that skew guide rail 111 is fixedly installed on skew.
Further, support component 4 comprises bracket 41, be connected to flexible connecting member between bracket 41 and bracket 41, multiple bracket 41 to be connected to form by flexible connecting member the support component 4 of annular.
Further, bracket 41 comprises crossbeam 411 and is fixed on the rolling member at crossbeam 411 two ends, crossbeam 411 is for support tape 2, rolling member rolls with the guide rail 11 of frame 1 and coordinates, move relative to frame 1 with the adhesive tape 2 met on crossbeam 411 and crossbeam 411, the crossbeam 411 of adjacent two brackets 41 is fixedly connected with by flexible connecting member successively.The width of crossbeam 411 is greater than thickness, to increase crossbeam 411 and the area of the contact level of adhesive tape 2, increases adhesive tape 2 and bracket 41 friction force, makes support component 4 and adhesive tape 2 synchronizing moving.
Further, at the two ends of crossbeam 411, column 412 is set, adhesive tape is set between crossbeam 411 and column 412 and raises plate 415, or crossbeam 411 is the Curved beam that centre is low, two ends are high, at the two ends of Curved beam, column 412 is set, column 412 is fixedly installed rolling member, and rolling member and guide rail 11 face to roll and coordinate in perpendicular.Curved beam or the design of raising plate can make two of adhesive tape 2 sides be upturned, and avoid spilling material during convey materials, closer to practical operation.
Further, rolling member comprises upper roller 413, bottom roller 414, upper roller 413 and bottom roller 414 are all fixed on column 412, bottom roller 414 is positioned at the below of upper roller 413, vertical distance between upper roller 413 and bottom roller 414 is not less than the thickness of the guide rail 11 of frame 1, and to make the wheel face of upper roller 413, the wheel face of bottom roller 414 all contacts with guide rail 11.
Wherein, upper roller 413 and bottom roller 414 are preferably just right is up and down fixed on column 412.
When running from tail to heading after adhesive tape 2 material containing of annular, the upper zone face 21 of carrying material is called material containing section, and lower belt surface 22 unloaded after discharging is called unloaded section.Now, be positioned at the bracket 41 of material containing section supported underneath material containing section also along with adhesive tape 2 runs from tail to heading, now upper roller 413 is positioned at top, bottom roller 414 is positioned at below, upper roller 413 is pressed on guide rail 11, and coordinate with guide rail 11, play the effect of the material on Support bracket 41, adhesive tape 2, adhesive tape 2.
Simultaneously, be arranged in the bracket 41 of the unloaded section of support below unloaded section, bottom roller 414 is positioned at top, upper roller 413 is positioned at below, bottom roller 414 is pressed on guide rail 11, and coordinate with guide rail 11, play the effect of Support bracket 41 and adhesive tape 2, so, upper roller 413 and bottom roller 414 adopt the one-sided two-wheeled of vertical direction to arrange, material containing section and unloaded section carry out changing wheel, each bout upper roller 413 or bottom roller 414 are alternately as back-up roller moving part, be equivalent in one bout, upper roller 413 or bottom roller 414 load running half ways, so increase substantially the service life of roller.
In addition, when long distance delivery material, run into bend when needing to turn round, frame 1, adhesive tape 2, support component 4 all needs synchronously to turn round, because bracket 41 is rigid elements, when turning round, the possibility that the centrifugal step that there is bracket 41 is upturned, in order to avoid bracket 41 be out of shape or one end tilt time, roller on bracket 41 is separated derailing with guide rail 11, rolling member on each bracket 41 is designed to the structure be made up of upper roller 413 and bottom roller 414, so when turning round, if upper roller 413 is due to of no force and when tilting, now bottom roller 414 can control bracket 41 with the contact force of guide rail 11 and can not depart from guide rail 11, to guarantee that adhesive tape 2 on bracket 41 and material can smooth operations.In like manner when unloaded section is turned round, there is the risk tilting getaway 11 in bottom roller 414, now can not be departed from guide rail 11 to control bracket 41, to guarantee bracket 41 and adhesive tape 2 smooth operation with the contact force of guide rail 11 by the upper roller 413 being positioned at below.
Further, flexible attachment components is steel rope 42, and the crossbeam 411 of adjacent two brackets 41 is connected and fixed by steel rope 42, and the steel rope 42 between two adjacent brackets 41 is one or two.It is a closed annular structure and the effect of drawing the movement of multiple bracket 41 that steel rope 42 herein plays multiple bracket 41 connection.
Further, the cylinder that drive element 3 comprises main drive motor and is connected with the output shaft of main drive motor, the adhesive tape 2 of annular is hitched and is wound on cylinder.
Claims (10)
1. sidesway separate mobile bracket type belt conveyer, it is characterized in that: this belt conveyer comprises frame, the adhesive tape of the annular of material can be carried, the drive element of the adhesive tape arranged at head place and tail place respectively, can the support component of annular of support tape, guide rail bend wheel, the adhesive tape of described annular is hitched and is wound on drive element, described support component is movably supported between the frame below adhesive tape and adhesive tape, described close head place is separated with adhesive tape with the support component at tail place, the side skew of direction adhesive tape from adhesive tape, the drive element of adhesive tape is avoided with the support component of the annular making close head place and tail place, described guide rail bend wheel is arranged on the side of the adhesive tape at close head place and tail place, the support component cover of the annular after described skew hangs on the guide rail bend wheel of homonymy.
2. sidesway separate mobile bracket type belt conveyer as claimed in claim 1, is characterized in that: in the frame near head place and tail place, arrange carrying roller, supports operation to make the adhesive tape near head place and tail place by carrying roller.
3. sidesway separate mobile bracket type belt conveyer as claimed in claim 2, it is characterized in that: the frame below adhesive tape arranges guide rail, described support component rolls with guide rail and coordinates, at close head place and tail place, support component and guide rail synchronously offset from the side of direction adhesive tape adhesive tape, skew guide rail is offset to and is connected with guide rail bend wheel, to make support component continuation along the guiding offseting guide rail and guide rail bend wheel, completes skew, changed course.
4. sidesway separate mobile bracket type belt conveyer as claimed in claim 3, it is characterized in that: side from described skew guide rail to adhesive tape skew while, skew guide rail in vertical direction to lower sedimentation to form transition phase, described transition phase and offseting between guide rail is slowly connected smoothly.
5. sidesway separate mobile bracket type belt conveyer as claimed in claim 4, it is characterized in that: be also provided with skew frame near head place and tail place, described skew frame and skew guide rail simultaneous bias, in the skew frame below the support component that described skew guide rail is fixedly installed on skew.
6. sidesway separate mobile bracket type belt conveyer as claimed in claim 5, it is characterized in that: described support component comprises bracket, be connected to flexible connecting member between bracket and bracket, multiple bracket to be connected to form by flexible connecting member the support component of annular.
7. sidesway separate mobile bracket type belt conveyer as claimed in claim 6, it is characterized in that: described bracket comprises crossbeam and is fixed on the rolling member at crossbeam two ends, described crossbeam is used for support tape, rolling member rolls with the guide rail of frame and coordinates, to meet adhesive tape on crossbeam and crossbeam relative to machine frame movement, the crossbeam of adjacent two brackets is fixedly connected with by described flexible connecting member successively.
8. sidesway separate mobile bracket type belt conveyer as claimed in claim 7, it is characterized in that: at the two ends of described crossbeam, column is set, adhesive tape is set between crossbeam and column and raises plate, or described crossbeam is the Curved beam that centre is low, two ends are high, at the two ends of Curved beam, column is set, column is fixedly installed rolling member, and rolling member and guide rail face to roll and coordinate.
9. sidesway separate mobile bracket type belt conveyer as claimed in claim 7, it is characterized in that: described rolling member comprises upper roller, bottom roller, described upper roller and bottom roller are all fixed on column, bottom roller is positioned at the below of upper roller, vertical distance between upper roller and bottom roller is not less than the thickness of the guide rail of frame, with the wheel face making the wheel face of upper roller, bottom roller all and guide rail contact.
10. sidesway separate mobile bracket type belt conveyer as claimed in claim 7, it is characterized in that: described flexible attachment components is steel rope, the crossbeam of adjacent two brackets is connected and fixed by described steel rope, and the steel rope between two adjacent brackets is one or two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610062720.XA CN105540132B (en) | 2016-01-29 | 2016-01-29 | Sidesway separating moving bracket type belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610062720.XA CN105540132B (en) | 2016-01-29 | 2016-01-29 | Sidesway separating moving bracket type belt conveyor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105540132A true CN105540132A (en) | 2016-05-04 |
| CN105540132B CN105540132B (en) | 2017-03-22 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610062720.XA Active CN105540132B (en) | 2016-01-29 | 2016-01-29 | Sidesway separating moving bracket type belt conveyor |
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| Country | Link |
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| CN (1) | CN105540132B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107902338A (en) * | 2017-11-23 | 2018-04-13 | 宁夏天地西北煤机有限公司 | Opencut moves extensible belt conveyor |
| CN109941689A (en) * | 2019-04-08 | 2019-06-28 | 力博重工科技股份有限公司 | Novel low-resistance circular pipe belt type conveyer |
| CN110342250A (en) * | 2019-08-30 | 2019-10-18 | 湖州浩方数码科技有限公司 | A kind of coiled fabric fast transfer device between station |
| CN111099270A (en) * | 2019-12-06 | 2020-05-05 | 太原理工大学 | Traction type rubber belt conveyor of rope chain set |
| CN116571438A (en) * | 2023-05-25 | 2023-08-11 | 江苏金红新材料股份有限公司 | Sorter and separation method for separating garnet and titanium ore mixture |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107902338A (en) * | 2017-11-23 | 2018-04-13 | 宁夏天地西北煤机有限公司 | Opencut moves extensible belt conveyor |
| CN107902338B (en) * | 2017-11-23 | 2024-01-09 | 宁夏天地西北煤机有限公司 | Movable telescopic belt conveyor for strip mine |
| CN109941689A (en) * | 2019-04-08 | 2019-06-28 | 力博重工科技股份有限公司 | Novel low-resistance circular pipe belt type conveyer |
| CN109941689B (en) * | 2019-04-08 | 2023-09-22 | 力博重工科技股份有限公司 | Low-resistance circular tube belt conveyor |
| CN110342250A (en) * | 2019-08-30 | 2019-10-18 | 湖州浩方数码科技有限公司 | A kind of coiled fabric fast transfer device between station |
| CN111099270A (en) * | 2019-12-06 | 2020-05-05 | 太原理工大学 | Traction type rubber belt conveyor of rope chain set |
| CN116571438A (en) * | 2023-05-25 | 2023-08-11 | 江苏金红新材料股份有限公司 | Sorter and separation method for separating garnet and titanium ore mixture |
| CN116571438B (en) * | 2023-05-25 | 2023-12-12 | 江苏金红新材料股份有限公司 | Sorter and separation method for separating garnet and titanium ore mixture |
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| Publication number | Publication date |
|---|---|
| CN105540132B (en) | 2017-03-22 |
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