CN107444871A - Track support type ribbon conveyer - Google Patents
Track support type ribbon conveyer Download PDFInfo
- Publication number
- CN107444871A CN107444871A CN201710600909.4A CN201710600909A CN107444871A CN 107444871 A CN107444871 A CN 107444871A CN 201710600909 A CN201710600909 A CN 201710600909A CN 107444871 A CN107444871 A CN 107444871A
- Authority
- CN
- China
- Prior art keywords
- support
- roller
- wheel
- track
- conveyer belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/10—Arrangements of rollers
- B65G39/12—Arrangements of rollers mounted on framework
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/60—Arrangements for supporting or guiding belts, e.g. by fluid jets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a kind of track support type ribbon conveyer, the conveyer belt of annular is set with the roller of its frame head and the tail both ends installation, the conveyer belt is in part above as upper conveyor belt, in following part as lower conveyer belt, support meanss are provided with below the upper conveyor belt, snub pulley is provided with below the lower conveyer belt；The support meanss include frames, support roller, upper rail, lower railway, arc track, connect band and support are provided with the frames, the wheel at the support both ends is respectively in above-mentioned moving on rails；The support supports the conveyer belt and the conveyer belt is provided into groove profile, the power of the wheel walking by the frictional force of the conveyer belt and support contact.Upper conveyor belt of the present invention uses support device, and lower conveyer belt is supported using traditional carrying roller, and connect band is flat, and excessive stress concentration will not also be produced by having arrived at roller, therefore need not be separated with connect band can be directly around roller for support.
Description
Technical field：
The present invention relates to a kind of materials-handling technology field, more particularly to a kind of track support type ribbon conveyer.
Background technology：
Traditional rail mounted ribbon conveyer, the traction dolly support belt on track, conveyer belt with traction dolly to
Preceding traveling, at head and the tail roller or at other positions roller conveyer belt need separated with traction dolly, conveyer belt around roller to
Under, traction dolly, which departs from after original track redirects, returns to lower floor's track, in tow conveying belt of lower floor.Traction dolly is around defeated at roller
The apparatus structure complexity of band is sent, floor space is big, and cost is high；Traction dolly easily derails during separating, switch tracks, merge,
Security of system is poor；The connect together ring device of composition of total track length traction dolly is an impartible entirety, structure
Larger installation is inconvenient.
The content of the invention：
The technical problems to be solved by the invention are：Overcome the deficiencies in the prior art, there is provided a kind of cost is small, energy consumption is low, structure
Simply, the track support type ribbon conveyer that floor space is small, stability is good, noise is low, security is good.
The technical scheme is that：
A kind of track support type ribbon conveyer, containing organic frame, the head and the tail both ends of the frame are separately installed with roller, the rolling
The conveyer belt of annular is set with cylinder, the conveyer belt is in part above as upper conveyor belt, made in following part
For lower conveyer belt, support meanss are provided with below the upper conveyor belt, snub pulley is provided with below the lower conveyer belt；Institute
State support meanss quantity at least one, the support meanss include frames, and the top of the frames is set respectively
Two upper rails being parallel to each other are equipped with, the bottom of the frame is respectively arranged with two lower railway being parallel to each other, the branch
The head and the tail both ends of support frame are separately installed with support roller, and the connect band of annular, the connection are set with the support roller
Take and be arranged at intervals with support, the both ends of each support are respectively arranged with wheel, the head and the tail both ends point of the frames
Arc track is not provided with, and the upper and lower ends of the arc track are adapted with the upper rail and lower railway, made described respectively
Wheel can between upper rail and lower railway smooth conversion；The support supports the conveyer belt and makes the conveyer belt grooving
Type or arc, the frictional force that the power of the wheel walking is contacted by the conveyer belt and the support provide, or, the wheel
The power that sub-line is walked is provided by the support roller and connect band, the support roller and the drive being arranged in the support meanss
Motivation structure connects.
Upper supporting roller is provided with the frame between the support meanss and the roller, described in the upper supporting roller support
The conveyer belt between support meanss and the roller, the upper supporting roller are inverted trapezoidal structure.
The connect band is flat rubber belting, and the support roller is cylinder, and the support is inverted trapezoidal structure, the support two
The quantity of the wheel at end is more than one.
The connect band is steel wire rope, and the support roller is wire rope pulley, the head and the tail both ends of the frames
The quantity of the support roller is two or more, and the quantity of the steel wire rope and the quantity of the support roller match, described
Support is inverted trapezoidal structure, and the quantity of the wheel at the support both ends is more than one.
Attractive Orbit is provided with above the upper rail, limit track is provided with the outside of the arc track, it is described
The lower end of limit track is corresponding with the lower railway, the wheel the Attractive Orbit and upper rail between and the limit
Moved between position track and arc track, and the wheel moves on the lower railway, forms circulatory motion, the wheel
Axle on be provided with strong magnet, upper rail, limit track, arc track and the lower railway use diamagnetism or paramagnetic material
It is made, the Attractive Orbit is made of magnetic material, is produced absorption affinity between the gravitation guide rail and strong magnet, is made the wheel
The holding power of the upper rail suffered by son greatly reduces, and lowers energy consumption and noise.The diamagnetism or paramagnetic material are
Aluminium alloy or stainless steel.
Limited position mechanism is set between the wheel and the upper rail and lower guideway, prevents sideslip, the wheel is fire
Wheel type structure, there is wheel rim, the wheel rim as position-limit mechanism, or, set on the upper rail and lower guideway it is fluted,
The wheel travels in the groove, is that groove forms the position-limit mechanism.
The beneficial effects of the invention are as follows：
1st, the support meanss below upper conveyor belt of the present invention can be one, can also be multiple, multiple support meanss arranged for interval,
Also common support upper conveyor belt can be connected from beginning to end supports upper conveyor belt jointly, equivalent to one module of each support means,
It is easy for installation；The supporting of lower conveyer belt is still supported using traditional carrying roller, and connect band is flat, and having arrived at roller will not also produce
Excessive stress concentration, therefore need not be separated with connect band can be directly around roller for support, occupation of land face at roller separation separation
Product is small, and the stability of a system is good.
2nd, the present invention is using the wheel carrying roller of the prior art on support, by the various resistances between carrying roller and adhesive tape
Power is changed into the rigid rolling friction between wheel and guide rail, by the change of mechanical structure, transporting resistance is obviously reduced, greatly
Width reduces the loss power of conveyer；And wheel moves on the track and operated steadily, belt speed can be improved, so as to reduce conveyer
Overall dimensions are to reduce conveyer cost.
3rd, support meanss of the present invention are provided with limit track, and wheel is limited by limit track when passing through lower railway from arc track
Position, wheel is set smoothly to be transitioned into by arc track with it not on the lower railway on same curved surface, wheel is from lower railway mistake
Cross to spacing good with smooth transition, stability equally by limit track during arc track.
4th, connect band of the present invention can also use steel wire rope, and support roller uses wire rope pulley, and spacer support frame is fixed on
On steel wire rope, steel wire rope simplifies structure around wire rope pulley shuttling movement.
5th, the present invention use Attractive Orbit and strong magnet piece, power reduction during operation suffered by wheel, the size of such wheel
It can reduce, the gravity offset by magnetic force hardly consumes energy, and energy consumption will be further reduced；The track that wheel is subject to during operation to
Their power reduce, and noise also reduces.
6th, the present invention can reduce conveyer power consumption, improve conveying tape running stability with improve belt speed so that reduce into
This, implementation easy to spread, has good economic benefit.
Brief description of the drawings：
Fig. 1 is the schematic diagram of the segment length of head one of track support type ribbon conveyer of the present invention；
Fig. 2 is a kind of schematic diagram of support meanss of track support type ribbon conveyer of the present invention；
Fig. 3 is the schematic diagram of another support meanss of track support type ribbon conveyer of the present invention；
Fig. 4 is the schematic diagram after the support meanss of track support type ribbon conveyer of the present invention are improved；
Fig. 5 is the support schematic diagram with two pairs of wheels of track support type ribbon conveyer of the present invention.
Embodiment：
Embodiment one：Referring to Fig. 1-Fig. 2, in figure, 1- rollers, 2- conveyer belts, 3- frames, 4- upper supporting rollers, 5- snub pulleys, 6- supports
Device, 7- frames, 8- upper rails, 9- arc tracks, 10- limit tracks, 11- lower railway, 12- support rollers, 13- connections
Band, 14- supports, 15- wheels.
As shown in figure 1, track support type ribbon conveyer includes roller 1, conveyer belt 2, frame 3, upper supporting roller 4, snub pulley 5
With support meanss 6.The head of upper conveyor belt, afterbody are supported by upper supporting roller 4, and other length sections of upper conveyor belt are by support meanss 6
Support, other parts are similar with existing roller-type conveyor construction.
It is the schematic diagram of a support meanss as shown in Figure 2, one section of upper conveyor belt of a support device, one or more
Individual support meanss combine common support upper conveyor belt.
The structure of the support meanss is similar to rail mounted ribbon conveyer, including holder device frames 7, upper rail 8,
Arc track 9, limit track 10, lower railway 11, the support device roller 12 set respectively at head and at tail, company
Tape splicing 13, support 14, the wheel 15 on support 14, the annular connect band 13 are hitched wound on support device roller 12
On, the support 14 is fixed in connect band 13, and integral with connect band 13, wheel 15 is fixed on the support 14, can be around support
Axle on 14 freely rotates, and support 14 supports upper conveyor belt and makes upper conveyor belt into groove profile, upper conveyor belt pressure on the support 14, on
Conveyer belt together with the frictional force drives connect band 13 of support 14 by operating.The wheel 15 on the both sides of support 14 is travelled in track
On, track is the circular orbit collectively constituted by upper rail 8, arc track 9, limit track 10, lower railway 11, and support 14 surrounds
Circular orbit shuttling movement.Wheel 15 from arc track 9 by lower railway 11 when it is spacing by limit track 10 so that the energy of wheel 15
Smoothly it is transitioned into and on its lower railway 11 not on same curved surface, wheel 15 is transitioned into from lower railway 11 by arc track 9
It is equally spacing with smooth transition by limit track 10 during arc track 9.
Top conveyer belt is allowed into groove profile to be support 14, connect band 13 is flat pattern, and connect band 13 is by support meanss
Larger stress concentration will not be caused when supporting roller 12, therefore support 14 does not have to separation directly around support device roller
12。
Conveyer belt head and the tail both ends close at roller without lower support device 6, but supported with the upper supporting roller 4 of groove profile,
Also impact idler or buffer bed support are used at charging with as the conveyer of common carrying roller support.Certain conveyer, which also has, tenses dress
Put, the present invention only changes the supporting way of upper conveyor belt, can continue to use existing take-up device, no longer be pointed out in the present invention.
Embodiment two：Referring to Fig. 3, in figure, 16- steel wire ropes, 17- wire rope pulleys.The present embodiment and embodiment one are basic
Identical, something in common does not repeat, and difference is：Connect band 13 is substituted by steel wire rope 16, and support roller 12 is slided by steel wire rope
Wheel 17 substitutes, and what support 14 was spaced is fixed on steel wire rope 16, and steel wire rope 16 is around the shuttling movement of wire rope pulley 17.
Support meanss on whole piece conveyer of the present invention can be support meanss as shown in Figure 2 or such as Fig. 3 institutes
The support meanss shown or both combinations, as needed selection.
Embodiment three：Referring to Fig. 4, in figure, 18- Attractive Orbits, 19- strong magnets.The present embodiment and one basic phase of embodiment
Together, something in common does not repeat, and difference is：Also Attractive Orbit 18 and strong magnet piece 19, upper rail 8, limit track 10
It is that diamagnetism or paramagnetic material are done with lower railway 11, such as aluminium alloy, suction is not produced with magnet, is fixed on the axle of wheel
Strong magnet piece 19（19 are made by ferromagnetism permanent-magnet material）, it is subject to apart from Attractive Orbit 18 in very little, wheel
The gravity of material, conveyer belt, support etc. largely changes into gravitation of the Attractive Orbit 18 to strong magnet piece 19, suffered by such wheel
To the holding power of upper rail 8 greatly reduce；The gravity of conveyer belt, support etc. is less than Attractive Orbit 18 to strong magnet piece when unloaded
19 gravitation, wheel have the trend moved upwards but limited by Attractive Orbit 18, and wheel gives the vertical track face of Attractive Orbit 18
Upward pressure, Attractive Orbit 18 gives the power of wheel vertical track downwards.Power during operation suffered by wheel reduces, such wheel
Size can reduce, the gravity offset by magnetic force hardly consumes energy, thus the present invention energy consumption will be further reduced；Operation
When the track that is subject to of wheel give their power to reduce, noise also reduces.
It is the support 14 that the present invention carries two pairs of wheels 15 as shown in Figure 5, in order to increase the stability of the traveling of support 14, branch
Wheel on frame can be two pairs or more.
Preferably, the interval of two support meanss of the invention is also settable as common belt conveyor sideslip carrying roller
Deflection preventing support roller to prevent belt deflection.Support 14 can be groove profile（Inverted trapezoidal structure）Or possess bigger loading
The circular arc or other shapes of area.
Certainly, in order to allow wall scroll conveyer to have longer length or reduce the tension force of conveyer belt, support meanss can also have
Driving force, roller or wire rope pulley can be allowed to be connected with drive device.
The above described is only a preferred embodiment of the present invention, any formal limitation not is made to the present invention, it is all
It is any simple modification made according to the technical spirit of the present invention, in the range of still falling within technical solution of the present invention.
Claims (7)
1. a kind of track support type ribbon conveyer, containing organic frame, the head and the tail both ends of the frame are separately installed with roller, described
The conveyer belt of annular is set with roller, the conveyer belt is in part above as upper conveyor belt, in following part
As lower conveyer belt, it is characterized in that：Support meanss are provided with below the upper conveyor belt, are set below the lower conveyer belt
There is snub pulley；The quantity of the support meanss at least one, the support meanss include frames, the frames
Top is respectively arranged with two upper rails being parallel to each other, and the bottom of the frame is respectively arranged with two lower rails being parallel to each other
Road, the head and the tail both ends of the frames are separately installed with support roller, the connect band of annular are set with the support roller,
Support is arranged at intervals with the connect band, the both ends of each support are respectively arranged with wheel, the head of the frames
Tail both ends are respectively arranged with arc track, and the upper and lower ends of the arc track are mutually fitted with the upper rail and lower railway respectively
Should, enable wheel smooth conversion between upper rail and lower railway；The support supports the conveyer belt and made described
Into groove profile or arc, the frictional force that the power of the wheel walking is contacted by the conveyer belt and the support provides conveyer belt,
Or the power of the wheel walking is provided by the support roller and connect band, the support roller is with being arranged on the branch
Drive mechanism connection on support arrangement.
2. track support type ribbon conveyer according to claim 1, it is characterized in that：The support meanss and the roller
Between the frame on be provided with upper supporting roller, the upper supporting roller supports described defeated between the support meanss and the roller
Band is sent, the upper supporting roller is inverted trapezoidal structure.
3. track support type ribbon conveyer according to claim 1, it is characterized in that：The connect band is flat rubber belting, described
Supporting roller, the support is inverted trapezoidal structure, and the quantity of the wheel at the support both ends is more than one for cylinder.
4. track support type ribbon conveyer according to claim 1, it is characterized in that：The connect band is steel wire rope, institute
It is wire rope pulley to state support roller, and the quantity of the support roller at the head and the tail both ends of the frames is two or more,
The quantity of the steel wire rope and the quantity of the support roller match, and the support is inverted trapezoidal structure, the support both ends
The quantity of the wheel be more than one.
5. track support type ribbon conveyer according to claim 1, it is characterized in that：It is provided with above the upper rail
Attractive Orbit, limit track is provided with the outside of the arc track, the lower end of the limit track is relative with the lower railway
Should, the wheel moves between the Attractive Orbit and upper rail and between the limit track and arc track, and
The wheel moves on the lower railway, forms circulatory motion, strong magnet, the upper rail are provided with the axle of the wheel
Road, limit track, arc track and lower railway are made of diamagnetism or paramagnetic material, and the Attractive Orbit uses magnetic material
Material is made, and produces absorption affinity between the gravitation guide rail and strong magnet, makes the support of the upper rail suffered by the wheel
Power greatly reduces, and lowers energy consumption and noise.
6. track support type ribbon conveyer according to claim 5, it is characterized in that：The diamagnetism or paramagnetic material
For aluminium alloy or stainless steel.
7. track support type ribbon conveyer according to claim 1, it is characterized in that：The wheel and the upper rail and
Limited position mechanism is set between lower guideway, prevents sideslip, the wheel is train wheeled construction, has wheel rim, and the wheel rim is made
For position-limit mechanism, or, set fluted on the upper rail and lower guideway, the wheel travels in the groove, is recessed
Groove forms the position-limit mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710600909.4A CN107444871B (en) | 2017-07-21 | 2017-07-21 | Rail support type belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710600909.4A CN107444871B (en) | 2017-07-21 | 2017-07-21 | Rail support type belt conveyor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107444871A true CN107444871A (en) | 2017-12-08 |
| CN107444871B CN107444871B (en) | 2023-05-09 |
Family
ID=60487941
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710600909.4A Active CN107444871B (en) | 2017-07-21 | 2017-07-21 | Rail support type belt conveyor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107444871B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111573177A (en) * | 2020-04-21 | 2020-08-25 | 太原理工大学 | Rail conveyor with integrated connection and reversing |
| CN112173581A (en) * | 2020-09-28 | 2021-01-05 | 辽宁工程技术大学 | Novel rail type belt conveyor |
| CN116510943A (en) * | 2023-04-28 | 2023-08-01 | 苏州茂顺成通信技术有限公司 | Surface spraying device for processing polypropylene cable protection tube |
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| WO2013067604A1 (en) * | 2011-11-11 | 2013-05-16 | Ezi Fix Mining Solutions Pty Ltd | Conveyor roller assembly |
| CN105416993A (en) * | 2015-12-03 | 2016-03-23 | 力博重工科技股份有限公司 | Rail type belt conveyor |
| KR20160047941A (en) * | 2014-10-23 | 2016-05-03 | 현대제철 주식회사 | Conveyor device |
| CN105692068A (en) * | 2016-03-28 | 2016-06-22 | 力博重工科技股份有限公司 | Rail belt-type conveyor with rotary wheel structures |
| CN105858067A (en) * | 2016-05-08 | 2016-08-17 | 车新宁 | Magnetic friction type thrust augmentation station for belt conveyor |
| CN205526222U (en) * | 2016-03-28 | 2016-08-31 | 力博重工科技股份有限公司 | Track is traction dolly for belt conveyor |
| CN207046307U (en) * | 2017-07-21 | 2018-02-27 | 符海玉 | Track support type ribbon conveyer |
-
2017
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013067604A1 (en) * | 2011-11-11 | 2013-05-16 | Ezi Fix Mining Solutions Pty Ltd | Conveyor roller assembly |
| KR20160047941A (en) * | 2014-10-23 | 2016-05-03 | 현대제철 주식회사 | Conveyor device |
| CN105416993A (en) * | 2015-12-03 | 2016-03-23 | 力博重工科技股份有限公司 | Rail type belt conveyor |
| CN105692068A (en) * | 2016-03-28 | 2016-06-22 | 力博重工科技股份有限公司 | Rail belt-type conveyor with rotary wheel structures |
| CN205526222U (en) * | 2016-03-28 | 2016-08-31 | 力博重工科技股份有限公司 | Track is traction dolly for belt conveyor |
| CN105858067A (en) * | 2016-05-08 | 2016-08-17 | 车新宁 | Magnetic friction type thrust augmentation station for belt conveyor |
| CN207046307U (en) * | 2017-07-21 | 2018-02-27 | 符海玉 | Track support type ribbon conveyer |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111573177A (en) * | 2020-04-21 | 2020-08-25 | 太原理工大学 | Rail conveyor with integrated connection and reversing |
| CN111573177B (en) * | 2020-04-21 | 2021-09-14 | 太原理工大学 | Rail conveyor with integrated connection and reversing |
| CN112173581A (en) * | 2020-09-28 | 2021-01-05 | 辽宁工程技术大学 | Novel rail type belt conveyor |
| CN116510943A (en) * | 2023-04-28 | 2023-08-01 | 苏州茂顺成通信技术有限公司 | Surface spraying device for processing polypropylene cable protection tube |
| CN116510943B (en) * | 2023-04-28 | 2024-01-26 | 苏州茂顺成通信技术有限公司 | Surface spraying device for processing polypropylene cable protection tube |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107444871B (en) | 2023-05-09 |
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