CN205501371U - Automatic turning device of guide wheel quenching - Google Patents

Automatic turning device of guide wheel quenching Download PDF

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Publication number
CN205501371U
CN205501371U CN201620214493.3U CN201620214493U CN205501371U CN 205501371 U CN205501371 U CN 205501371U CN 201620214493 U CN201620214493 U CN 201620214493U CN 205501371 U CN205501371 U CN 205501371U
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clamping
guide wheel
piston rod
turning
clamping part
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CN201620214493.3U
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Chinese (zh)
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韦庆秀
徐公强
吴国喜
张怀强
张嘉霖
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JINING JINNIU MACHINE ENGINEERING Co Ltd
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JINING JINNIU MACHINE ENGINEERING Co Ltd
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Abstract

引导轮淬火自动翻转装置,包括间隔相对设置的左夹持翻转机构和右夹持翻转机构,在左夹持翻转机构和从右夹持翻转机构之间设置有液压升降机构,所述的左夹持翻转机构包括左支撑台,左气缸具有可伸缩的活塞杆,活塞杆前端设置有左夹持部;所述的右夹持翻转机构包括右支撑台,安装在右支撑台上的右气缸,左夹持部和右夹持部之间形成用于夹持和翻转引导轮的空间;通过左夹持翻转机构和右夹持翻转机构可以完成大型引导轮的翻转动作,并可以配合于液压升降机构完成引导轮的升降操作,有利于减少引导轮在翻转过程中产生的磕碰现象,提高淬火效率;所述夹持条通过滑行槽和T型螺栓设置在夹持板上,可以夹持不同规格的引导轮,通用性强。

The guide wheel quenching automatic turning device includes a left gripping turning mechanism and a right gripping turning mechanism arranged oppositely at intervals, and a hydraulic lifting mechanism is arranged between the left gripping turning mechanism and the right gripping turning mechanism. The holding and turning mechanism includes a left support platform, the left cylinder has a telescopic piston rod, and the front end of the piston rod is provided with a left clamping part; the right clamping and turning mechanism includes a right support platform, a right cylinder installed on the right support platform, A space for clamping and turning over the guide wheels is formed between the left clamping part and the right clamping part; the turning action of large guide wheels can be completed through the left clamping and turning mechanism and the right clamping turning mechanism, and can be matched with hydraulic lifting The mechanism completes the lifting operation of the guide wheel, which is beneficial to reduce the knocking phenomenon of the guide wheel during the turning process and improve the quenching efficiency; the clamping bar is set on the clamping plate through the sliding groove and the T-bolt, and can clamp different specifications The leading guide wheels are highly versatile.

Description

引导轮淬火自动翻转装置 Guide wheel quenching automatic turning device

技术领域 technical field

本实用新型属于工装设备技术领域,具体涉及一种引导轮淬火自动翻转装置。 The utility model belongs to the technical field of tooling equipment, in particular to an automatic turning device for quenching of guide wheels.

背景技术 Background technique

一般挖掘机、推土机、履带的引导轮为铸钢或焊接件,在表面淬火工序中因导轨面中间有凸起,为让淬火工序达到理想状态,须对引导轮的上下两面分别进行淬火操作,同时需将引导轮翻转180度来完成;由于引导轮较重,目前,完成引导轮的翻转过程需要起重设备,工作时需使用起重设备将引导轮翻转180度后,再次吊放在淬火设备上;此操作过程耗时长,生产效率低,对引导轮产生磕碰现象严重,且操作者存在安全隐患。 Generally, the guide wheels of excavators, bulldozers, and crawlers are cast steel or welded parts. In the surface quenching process, because there is a protrusion in the middle of the guide rail surface, in order to achieve the ideal state of the quenching process, the upper and lower sides of the guide wheels must be quenched separately. At the same time, it is necessary to turn the guide wheel 180 degrees to complete; because the guide wheel is heavy, at present, lifting equipment is required to complete the turning process of the guide wheel, and it is necessary to use lifting equipment to turn the guide wheel 180 degrees during work, and then hang it on the quenching machine again. On the equipment; this operation process takes a long time, the production efficiency is low, the bumping phenomenon on the guide wheel is serious, and there are potential safety hazards for the operator.

发明内容 Contents of the invention

本实用新型所要解决的技术问题,就是针对现有技术的不足提供一种生产效率高,省时省力并可以减少工件磕碰的引导轮淬火自动翻转装置。 The technical problem to be solved by the utility model is to provide a guide wheel quenching automatic turning device which has high production efficiency, saves time and effort, and can reduce workpiece bumps.

本实用新型解决其技术问题所采取的技术方案是:引导轮淬火自动翻转装置,包括间隔相对设置的左夹持翻转机构和右夹持翻转机构,在左夹持翻转机构和右夹持翻转机构之间设置有液压升降机构,所述的左夹持翻转机构包括左支撑台,安装在左支撑台上的左气缸和蜗轮箱,所述左气缸具有可伸缩的活塞杆,活塞杆中的一段通过外花键与蜗轮箱内的蜗轮连接,活塞杆前端设置有左夹持部;所述的右夹持翻转机构包括右支撑台,安装在右支撑台上的右气缸,右气缸的活塞杆前端设有随活塞杆顶出和回缩的右夹持部,所述左夹持部和右夹持部之间形成用于夹持和翻转引导轮的空间。 The technical scheme adopted by the utility model to solve the technical problem is: the guide wheel quenching automatic turning device, including the left clamping turning mechanism and the right holding turning mechanism arranged oppositely at intervals, and the left holding turning mechanism and the right holding turning mechanism A hydraulic lifting mechanism is arranged between them. The left clamping and turning mechanism includes a left support platform, a left cylinder and a worm gear box installed on the left support platform. The left cylinder has a telescopic piston rod, and a section of the piston rod The external spline is connected with the worm gear in the worm gear box, and the front end of the piston rod is provided with a left clamping part; the right clamping and turning mechanism includes a right support platform, a right cylinder installed on the right support platform, and a piston rod of the right cylinder. The front end is provided with a right clamping part that is pushed out and retracted with the piston rod, and a space for clamping and turning over the guide wheel is formed between the left clamping part and the right clamping part.

所述左夹持部和右夹持部结构相同,均包括弧形夹持板,在夹持板的内弧面上设有与其相配合的呈上下设置的两夹持条。 The left clamping part and the right clamping part have the same structure, and both include an arc-shaped clamping plate, and two clamping strips arranged up and down are provided on the inner arc surface of the clamping plate to cooperate with it.

夹持板上设有滑行槽,滑行槽内移动设置有T型螺栓,T型螺栓伸出于夹持板的一端连接所述夹持条。 The clamping plate is provided with a sliding groove, and a T-shaped bolt is arranged to move in the sliding groove, and the T-shaped bolt protrudes from one end of the clamping plate to connect with the clamping bar.

所述左夹持翻转机构还包括驱动电机,所述驱动电机与蜗轮箱内的蜗杆连接。 The left clamping turning mechanism also includes a driving motor connected with the worm in the worm gear box.

所述液压升降机构的下端设置水平移动模块。 A horizontal movement module is arranged at the lower end of the hydraulic lifting mechanism.

本实用新型的有益效果是:本实用新型结构设计简单,占用空间小,通过左夹持翻转机构和右夹持翻转机构可以完成大型引导轮的翻转动作,并可以配合于液压升降机构完成引导轮的升降操作,有利于减少引导轮在翻转过程中产生的磕碰现象,提高淬火效率;所述水平移动模块有利于完成工件的往返移动,省时省力,实用性强,所述夹持条通过滑行槽和T型螺栓设置在夹持板上,可以夹持不同规格的引导轮,通用性强。 The beneficial effects of the utility model are: the utility model has a simple structural design and takes up little space. The turning action of the large guide wheel can be completed through the left clamping and turning mechanism and the right clamping turning mechanism, and can be matched with the hydraulic lifting mechanism to complete the guide wheel. The lifting operation is beneficial to reduce the bumping phenomenon of the guide wheel during the turning process and improve the quenching efficiency; the horizontal movement module is beneficial to complete the reciprocating movement of the workpiece, saving time and effort, and has strong practicability. Slots and T-bolts are set on the clamping plate, which can clamp guide wheels of different specifications, and has strong versatility.

附图说明 Description of drawings

图1为本实用新型的立体结构示意图; Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;

图2为夹持部的立体结构示意图。图中: Fig. 2 is a schematic perspective view of the clamping part. In the picture:

1.左气缸,2.左支撑台,3.左夹持部,4.右气缸,5.蜗轮箱,6.驱动电机,7.液压升降机构,8.右支撑台,9.引导轮,10.夹持板,11.夹持条,12.滑行槽。 1. Left cylinder, 2. Left support platform, 3. Left clamping part, 4. Right cylinder, 5. Worm gear box, 6. Drive motor, 7. Hydraulic lifting mechanism, 8. Right support platform, 9. Guide wheel, 10. Clamping plate, 11. Clamping bar, 12. Sliding groove.

具体实施方式 detailed description

下面通过具体实施例进一步说明本实用新型的技术方案。 The technical scheme of the utility model is further illustrated below through specific examples.

如图1-2所示:引导轮淬火自动翻转装置,包括间隔相对设置的左夹持翻转机构和右夹持翻转机构,在左夹持翻转机构和右夹持翻转机构之间设置有液压升降机构7, 所述的左夹持翻转机构包括左支撑台2、安装在左支撑台2上的左气缸1和蜗轮箱5,所述左气缸1具有可伸缩的活塞杆,活塞杆中的一段通过外花键与蜗轮箱5内的蜗轮连接,活塞杆前端设置有左夹持部3;所述左夹持翻转机构还包括驱动电机6,所述驱动电机6与蜗轮箱5内的蜗杆连接。 As shown in Figure 1-2: the guide wheel quenching automatic turning device includes a left clamping turning mechanism and a right clamping turning mechanism arranged oppositely at intervals, and a hydraulic lift is arranged between the left holding turning mechanism and the right clamping turning mechanism Mechanism 7. The left clamping and turning mechanism includes a left support platform 2, a left cylinder 1 installed on the left support platform 2, and a worm gear box 5. The left cylinder 1 has a telescopic piston rod, and a section of the piston rod The external spline is connected with the worm gear in the worm gear box 5, and the front end of the piston rod is provided with a left clamping part 3; .

所述的右夹持翻转机构包括右支撑台8、安装在右支撑台8上的右气缸4,所述右气缸4的活塞杆前端设有随活塞杆顶出和回缩的右夹持部,所述左夹持部3和右夹持部之间形成用于夹持和翻转引导轮9的空间。 The right clamping and turning mechanism includes a right support platform 8 and a right cylinder 4 installed on the right support platform 8. The front end of the piston rod of the right cylinder 4 is provided with a right clamping part that is ejected and retracted with the piston rod. , A space for clamping and turning over the guide wheel 9 is formed between the left clamping part 3 and the right clamping part.

所述左夹持部3和右夹持部结构相同,均包括弧形夹持板10,在弧形夹持板10的内弧面上设有与其相配合的呈上下设置的两夹持条11;夹持板10上设有滑行槽12,滑行槽12内移动设置有T型螺栓,T型螺栓伸出于夹持板10的一端连接所述夹持条11,通过滑行槽12及T型螺栓可调节夹持条11沿夹持板上下移动并能够夹持持不同规格的引导轮。 The left clamping part 3 and the right clamping part have the same structure, and both include an arc-shaped clamping plate 10. On the inner arc surface of the arc-shaped clamping plate 10, there are two clamping bars that are arranged up and down to match with it. 11. The clamping plate 10 is provided with a sliding groove 12, and a T-shaped bolt is arranged for moving in the sliding groove 12. The T-shaped bolt protrudes from one end of the clamping plate 10 to connect the clamping bar 11, and passes through the sliding groove 12 and the T-bolt. Type bolts can adjust the clamping bar 11 to move up and down along the clamping plate and can clamp guide wheels of different specifications.

工作时,首先将引导轮9吊装在液压升降机构7的顶芯轴上并完成引导轮9上面的表面热处理;所述液压升降机构7的下端设置水平移动模块,所述水平移动模块可以为有轨跑车,并将引导轮9移动至所述左夹持部3和右夹持部之间,活塞杆在左气缸1与右气缸4的作用下通过夹持板10将引导轮9夹紧; During work, at first the guide wheel 9 is hoisted on the top mandrel of the hydraulic lift mechanism 7 and the surface heat treatment above the guide wheel 9 is completed; the lower end of the hydraulic lift mechanism 7 is provided with a horizontal movement module, and the horizontal movement module can be a rail car, and the guide wheel 9 is moved between the left clamping part 3 and the right clamping part, and the piston rod clamps the guide wheel 9 through the clamping plate 10 under the action of the left cylinder 1 and the right cylinder 4;

其次,液压升降机构7下降,并脱离所述引导轮9一定距离后,驱动电机6通过蜗轮箱5带动左气缸1的活塞杆旋转,并将引导轮9翻转180°时停止,并驱动液压升降机构7上升把引导轮9拖住,活塞杆进而完成回缩动作,引导轮9在液压升降机构7上完成另一面的表面热处理后,可以随水平移动模块返回。 Secondly, after the hydraulic lifting mechanism 7 descends and breaks away from the guide wheel 9 for a certain distance, the drive motor 6 drives the piston rod of the left cylinder 1 to rotate through the worm gear box 5, and stops when the guide wheel 9 is turned over 180°, and drives the hydraulic lift Mechanism 7 rises and drags guide wheel 9, and the piston rod then completes the retraction action. After the surface heat treatment of the other side is completed on hydraulic lifting mechanism 7, guide wheel 9 can return with the horizontal movement module.

本实用新型结构设计简单,占用空间小,通过左夹持翻转机构和右夹持翻转机构可以完成大型引导轮的翻转,并可以配合于液压升降机构7完成引导轮9的升降操作便于夹持,所述水平移动模块有利于完成工件的往返移动,省时省力,实用性强,所述夹持条11通过滑行槽12和T型螺栓设置在夹持板10上,可以夹持不同规格的引导轮9,通用性强。 The utility model has a simple structural design and takes up little space. The turning of the large guide wheel can be completed through the left clamping and turning mechanism and the right clamping turning mechanism, and can be matched with the hydraulic lifting mechanism 7 to complete the lifting operation of the guide wheel 9, which is convenient for clamping. The horizontal movement module is beneficial to complete the reciprocating movement of the workpiece, saves time and effort, and has strong practicability. The clamping bar 11 is arranged on the clamping plate 10 through the sliding groove 12 and the T-bolt, and can clamp guides of different specifications. Wheel 9, strong versatility.

除说明书所述技术特征外,均为本专业技术人员已知技术。 Except for the technical features described in the description, all are technologies known to those skilled in the art.

Claims (5)

1. guide wheel quenching automatic turning device, including being spaced the left clamping switching mechanism and right clamping switching mechanism being oppositely arranged, is provided with hydraulicefficiency elevation structure (7) between left clamping switching mechanism and right clamping switching mechanism, it is characterised in that:
Described left clamping switching mechanism includes left support platform (2), be arranged on left support platform (2) left cylinder (1) and worm gear case (5), described left cylinder (1) has telescopic piston rod, in piston rod one section is connected with the worm gear in worm gear case (5) by external splines, and piston rod front end is provided with left clamping part (3);
The right cylinder (4) that described right clamping switching mechanism includes right support platform (8), is arranged on right support platform (8), the piston rod front end of described right cylinder (4) is provided with the right clamping part ejecting with piston rod and bouncing back, and is formed and be used for clamping and overturning the space of guide wheel (9) between described left clamping part (3) and right clamping part.
Guide wheel the most according to claim 1 quenching automatic turning device, it is characterized in that: described left clamping part (3) is identical with right clamping part structure, all include that arc grip block (10), the intrados of described grip block (10) are provided with two clamping strips (11) set up and down being matched therewith.
Guide wheel the most according to claim 2 quenching automatic turning device, it is characterized in that: grip block (10) is provided with slide slot (12), moving in slide slot (12) and be provided with T-bolt, T-bolt stretches out in one end of grip block (10) and connects described clamping strip (11).
Guide wheel the most according to claim 1 quenching automatic turning device, it is characterised in that: described left clamping switching mechanism also includes driving motor (6), and described driving motor (6) is connected with the worm screw in worm gear case (5).
Guide wheel the most according to claim 1 quenching automatic turning device, it is characterised in that: the lower end of described hydraulicefficiency elevation structure (7) arranges and moves horizontally module.
CN201620214493.3U 2016-03-21 2016-03-21 Automatic turning device of guide wheel quenching Expired - Lifetime CN205501371U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108098497A (en) * 2017-12-25 2018-06-01 苏波 A kind of burr remover of gear
CN108127502A (en) * 2017-12-25 2018-06-08 苏波 A kind of burr removing method of gear
CN108823380A (en) * 2018-08-13 2018-11-16 宁国市挚友合金钢材料有限公司 Electric furnace is convertible to rotation quenching structure
CN110923427A (en) * 2019-10-29 2020-03-27 张家港宏昌钢板有限公司 High-temperature decarburization-preventing device for square billets

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108098497A (en) * 2017-12-25 2018-06-01 苏波 A kind of burr remover of gear
CN108127502A (en) * 2017-12-25 2018-06-08 苏波 A kind of burr removing method of gear
CN108098497B (en) * 2017-12-25 2019-08-27 浙江坤泰模具股份有限公司 A kind of burr remover of gear
CN108127502B (en) * 2017-12-25 2019-09-27 浙江宏业农装科技股份有限公司 A kind of burr removing method of gear
CN108823380A (en) * 2018-08-13 2018-11-16 宁国市挚友合金钢材料有限公司 Electric furnace is convertible to rotation quenching structure
CN110923427A (en) * 2019-10-29 2020-03-27 张家港宏昌钢板有限公司 High-temperature decarburization-preventing device for square billets

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Granted publication date: 20160824