CN205437717U - 制动盘压装生产线 - Google Patents

制动盘压装生产线 Download PDF

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CN205437717U
CN205437717U CN201620004896.5U CN201620004896U CN205437717U CN 205437717 U CN205437717 U CN 205437717U CN 201620004896 U CN201620004896 U CN 201620004896U CN 205437717 U CN205437717 U CN 205437717U
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brake disc
machine
pressure equipment
production line
disk
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喻国锋
童俊军
张霄
喻侃
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HUBEI HEQIANG MACHINERY DEVELOPMENT Ltd BY SHARE Ltd
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Abstract

本实用新型公开了一种制动盘压装生产线，包括制动盘压装机，控制系统，液压系统，所述制动盘压装生产线依工艺流程顺次设有车轴输送车、制动盘旋转输送台、制动盘预装机和压装机；所述的制动盘旋转输送台设置在制动盘预装机的一头，制动盘预装机和压装机与导轨相互垂直设置；所述的制动盘预装机设有底座，机座两头设有移动主体，移动主体配设有小导轨和移动油缸，两个移动主体相向对称设有卡爪机构。本实用新型的有益效果是：将现在单台压装机压装制动盘创新成生产线压装生产，将现有的手工完成环节，改成机械化完成，大大提高了生产效率，降低了劳动强度，满足了现代化生产的需要。

Description

制动盘压装生产线
技术领域
本实用新型涉及铁路机车轮对车轴上制动盘的压装，具体地说是制动盘压装生产线。
背景技术
随着高速列车的广泛使用，导致车轮轮对的设计不断更新，其组装拆卸等有了更高的要求，进而也使得相应的装备机械不断跟进创新。但目前往车轴上压装制动盘，还是依靠单台的压装机完成，没有自动化生产线，压装机之前和之后的过程基本上靠人工完成，生产效率低，劳动强度大，不能满足现代化生产的需要。
发明内容
为了解决现有技术的不足，本实用新型提供一种制动盘压装生产线，它通过预装机和压装机实现机械化自动化压装制动盘，生产效率高，劳动强度小，满足现代化生产的需要。
为了达到上述目的，本实用新型的技术方案是，一种制动盘压装生产线，包括制动盘压装机，控制系统，液压系统，其特征是：所述制动盘压装生产线依工艺流程顺次设有车轴输送车、制动盘旋转输送台、制动盘预装机和压装机；所述的制动盘旋转输送台设置在制动盘预装机的一头，制动盘预装机和压装机与导轨相互垂直设置；所述的制动盘预装机设有底座，机座两头设有移动主体，移动主体配设有小导轨和移动油缸，两个移动主体相向对称设有卡爪机构。
所述制动盘压装生产线地面沿中轴线设有导轨。
所述的卡爪机构设有上爪和下爪，上下爪设有对应半圆形开口，与上下爪配合装有链条和链轮，在上爪之上装有升降油缸。
本实用新型的有益效果是：将现在单台压装机压装制动盘创新成生产线压装生产，将现有的手工完成环节，改成机械化完成，大大提高了生产效率，降低了劳动强度，满足了现代化生产的需要。
附图说明
图1是本实用新型示意图。
图2是本实用新型俯视图。
图3是制动盘预装机主视图。
图4是制动盘压装机主视图。
图5是卡爪机构示意图。
图中，1车轴输送车，2制动盘旋转输送台，3制动盘预装机、31底座、32移动主体、33小导轨、34移动油缸、35卡爪机构、351上爪、352下爪、353链条、354链轮、355升降油缸，4制动盘压装机，5导轨，6车轴，7制动盘，8控制系统，9液压系统。
具体实施方式
以下结合附图对本实用新型进一步说明。
如图1所示，本实用新型公开了一种制动盘压装生产线，包括制动盘压装机4，控制系统8，液压系统9，所述制动盘压装生产线依工艺流程顺次设有车轴输送车1、制动盘旋转输送台2、制动盘预装机3和压装机4；所述的制动盘旋转输送台设置在制动盘预装机的一头，制动盘预装机和压装机与导轨相互垂直设置；所述的制动盘预装机设有底座31，机座两头设有移动主体32，移动主体配设有小导轨33和移动油缸34，两个移动主体相向对称设有卡爪机构35。
所述制动盘压装生产线地面沿中轴线设有导轨5。
所述的卡爪机构设有上爪351和下爪352，上下爪设有对应半圆形开口，与上下爪配合装有链条353和链轮354，在上爪之上装有升降油缸355。
车轴输送车由一台电机带动减速机齿轮-齿条机构，控制小车行走，其高度可通过电机调节，保证车轴中心线与压装油缸活塞杆中心线的同轴度。
本机的工作过程如下：
1、车轴输送车1从轴架上取车轴后行走至制动盘预装机内；
2、制动盘在油缸的推动下，从链板输送线进入制动盘旋转输送台2，旋转输送台旋转90度，在出料油缸的作用下制动盘滚入制动盘预装机的卡爪装置中；
3、通过卡爪装置中油缸的推力和链条-链轮机构的作用下，上下卡爪合拢，两头的两个卡爪装置将两个制动盘卡紧；
4、在移动油缸的作用下，制动盘预装机两头的移动主体向中间移动，调整小车中心高，将制动盘套装在车轴预定位置，卡爪松开回位；
5、车轴输送车行走至制动盘压装机内，完成制动盘压装；
6、车轴输送车将装好的制动盘车轴送入压装机后方的轴架上。

Claims (3)

1.制动盘压装生产线，包括制动盘压装机，控制系统，液压系统，其特征是：所述制动盘压装生产线依工艺流程顺次设有车轴输送车、制动盘旋转输送台、制动盘预装机和压装机；所述的制动盘旋转输送台设置在制动盘预装机的一头，制动盘预装机和压装机与导轨相互垂直设置；所述的制动盘预装机设有底座，机座两头设有移动主体，移动主体配设有小导轨和移动油缸，两个移动主体相向对称设有卡爪机构。
2.如权利要求1所述的制动盘压装生产线，其特征是：所述制动盘压装生产线地面沿中轴线设有导轨。
3.如权利要求1所述的制动盘压装生产线，其特征是：所述的卡爪机构设有上爪和下爪，上下爪设有对应半圆形开口，与上下爪配合装有链条和链轮，在上爪之上装有升降油缸。
CN201620004896.5U 2016-01-06 2016-01-06 制动盘压装生产线 Active CN205437717U (zh)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107598523A (zh) * 2017-10-28 2018-01-19 中车洛阳机车有限公司 制动盘预组装装置及方法
CN109732342A (zh) * 2019-01-30 2019-05-10 哈尔滨工业大学 一种轮装制动盘自动装配生产线工艺
CN110014292A (zh) * 2019-05-13 2019-07-16 中车株洲电力机车有限公司 车轮制动盘组装系统及车轮制动盘组装工艺
CN113118734A (zh) * 2021-04-02 2021-07-16 中车青岛四方机车车辆股份有限公司 一种串行式轮对压装系统及方法

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107598523A (zh) * 2017-10-28 2018-01-19 中车洛阳机车有限公司 制动盘预组装装置及方法
CN107598523B (zh) * 2017-10-28 2023-08-29 中车洛阳机车有限公司 制动盘预组装装置及方法
CN109732342A (zh) * 2019-01-30 2019-05-10 哈尔滨工业大学 一种轮装制动盘自动装配生产线工艺
CN110014292A (zh) * 2019-05-13 2019-07-16 中车株洲电力机车有限公司 车轮制动盘组装系统及车轮制动盘组装工艺
CN110014292B (zh) * 2019-05-13 2020-07-31 中车株洲电力机车有限公司 车轮制动盘组装系统及车轮制动盘组装工艺
CN113118734A (zh) * 2021-04-02 2021-07-16 中车青岛四方机车车辆股份有限公司 一种串行式轮对压装系统及方法

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