CN205416485U - Corrugated box linkage production line - Google Patents
Corrugated box linkage production line Download PDFInfo
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- CN205416485U CN205416485U CN201620106398.1U CN201620106398U CN205416485U CN 205416485 U CN205416485 U CN 205416485U CN 201620106398 U CN201620106398 U CN 201620106398U CN 205416485 U CN205416485 U CN 205416485U
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Abstract
The utility model discloses a corrugated box linkage production line, including concora crush flat -die cutter that the order set up, cardboard rotary machine, wafer separator about, rule paper mechanism, paper feed machine, glue punch -out equipment, baling press, cardboard location machine, robot hacking machine and coiler, the communication and the speed synchronization of each unit equipment are controlled to the production line through central electrical system. The utility model discloses the production line that reveas has improved corrugated box's production efficiency to manufacturing cost has been reduced.
Description
Technical field
The utility model relates to production line technology field, particularly relates to the production line of a kind of corrugated case.
Background technology
Corrugated case is a kind of most widely used packing articles, and because of its good Physical Mechanical, decoration printing adaptability, economic and practical and the feature of environmental protection, consumption is always first of various packing articles.From printing angle, corrugated case is divided into color printing corrugated case and the printing corrugated carton of ink, and color printing corrugated case is first to be printed on facial tissue by pattern, the most again with corrugated paper laminating, facial tissue is made corrugated board, and colored printing is more exquisite；And the printing corrugated carton of ink is directly to be imprinted on ready-made corrugated board by pattern, ink prints more brief and practical.
At present, the main technological steps of corrugated case the most all achieves mechanization production, but, lack coordination between each operation and equipment, some links also need to human assistance, corrugated case can not the obstacle of continuous prodution, be mainly reflected in:
1, in die-cutting process, in order to improve production efficiency, the method often using the many plates of mould, i.e. cross cutting is once, exports multiple board product connected together by tie point, and the cardboard these linked together is separately, the most also rests in artificial treatment mode.
2, in printing process, due to reasons such as technique, process equipment precision, often there is the phenomenon such as aberration, register trouble in printed matter, there is also scarce look, carries dirty or mould-cutting precision etc. not reach the shortcomings such as expection requirement, and this allows for occurring some defect wares in process of production.Detection work to product at present typically uses manual method that product carries out quality testing, by staff, certified products and defective work is carried out classification the most again and stacks.
3, the paper feed mechanism of die-cutting machine is mainly anterior border paper feeding mechanism, the operation principle of this mechanism is that corrugated board is placed on above the bellows by blower fan generation negative pressure, and drive corrugated board to travel forward by the rotation of friction pulley above bellows, until deliver between upper and lower two feed rollers, then by feed rollers paper feeding forward.The friction pulley of this mechanism easily produces relative slip, thus the printing figure message of set-off cardboard with corrugated board, affects the quality of product.
4, the mode to the equipment such as printing machine or die-cutting machine conveying corrugated board substantially has two kinds, one is manual type, needs paper stack (the i.e. stacked some cardboards reaching a certain height) to be transported in the paper feeding platform of die-cutting machine or printing machine by one to two people in batches；Another kind is semiautomatic fashion, uses feeder to make whole buttress paper increase, then by the artificial paper feeding platform that cardboard is shifted onto die-cutting machine or printing machine.Above-mentioned no matter which kind of mode, the personnel that are required for during whole paper feeding carry out omnidistance manipulation, and automaticity is low, and labour intensity is high.
Utility model content
For these reasons, technical problem to be solved in the utility model is: provide a kind of corrugated case linkage production line, to improve the production efficiency of corrugated case, reduces production cost.
In order to solve above-mentioned technical problem, its main technical schemes is, a kind of corrugated case linkage production line, including: flat-press flat-die cutting machine, the downstream position of described flat-press flat-die cutting machine is provided with cardboard whirler, the downstream position of described cardboard whirler is provided with wafer separator, the downstream position of described wafer separator is provided with left and right rule mechanism of paper, the downstream position of described left and right rule mechanism of paper is provided with paper feeder and case binder, the downstream position of described case binder is provided with baling press, the downstream position of described baling press is provided with cardboard localization machine, the downstream position of described cardboard localization machine is provided with robot stacking machine and wrapping machine, described production line controls communication and the speed sync of each stand-alone device by central electronic control system.
Further, being provided with tray library between described robot stacking machine and wrapping machine, the downstream position of described wrapping machine is provided with pallet baling press.
Wherein, described cardboard localization machine includes: located lateral unit and longitudinal register unit downstream；Described located lateral unit includes forebay, the front rollgang being located on described forebay and transverse positioning mechanism, described transverse positioning mechanism includes the two vertical side mark cardboards being oppositely arranged, described side mark cardboard extends longitudinally, and described side mark cardboard is connected with side mark paper power set；Described longitudinal register unit includes afer bay, the rear rollgang being located on described afer bay and vertical location device, and described vertical location device includes prelocalization mechanism and rear detent mechanism；Described prelocalization mechanism includes vertically arranged liftable front lay cardboard, and the top of described front lay cardboard rotates and is provided with carrying roller, and described front lay cardboard is connected with lifting power plant；Described rear detent mechanism includes that the rear rule cardboard being oppositely arranged with described front lay cardboard, described rear rule cardboard are connected with rear rule paper power set, and described front lay cardboard and described rear rule cardboard all extend transversely.
After have employed technique scheme, the beneficial effects of the utility model are:
1) for the mode of production of the many plates of mould, the corrugated board burst in wafer separator after shaping being become multiple cardboard unit, can significantly improve production efficiency, cross cutting, stick box, piling link, it is achieved continuous prodution.
2) downstream position at baling press arranges cardboard localization machine, it is achieved that carton, being accurately positioned laterally and longitudinally, has been carried out for the efficient automatic stacking of stacking machine and prepared in advance；Can meet the positioning requirements of different breadth paper, adaptability is good.
Accompanying drawing explanation
Fig. 1 shows the structural representation of the utility model corrugated case linkage production line embodiment upstream portion；
Fig. 2 shows the structural representation of the utility model corrugated case linkage production line embodiment midstream section；
Fig. 3 shows the structural representation of the utility model corrugated case linkage production line embodiment downstream part；
Fig. 4 is the structural representation front view of cardboard localization machine in the utility model embodiment；
Fig. 5 is the schematic top plan view of Fig. 4；
Fig. 6 is transverse positioning mechanism and the schematic enlarged-scale view of horizontal breadth adjusting mechanism part in Fig. 5；
Wherein:
100-defeated paper track；110-automatic charging machine；120-flat-press flat-die cutting machine；130-cardboard whirler；140-wafer separator；About 150-advises mechanism of paper；160-elevator；170-paper feeder；180-case binder；190-baling press；200-cardboard localization machine；210-robot stacking machine；
I-located lateral unit；II-longitudinal register unit；1-is adjustable heel brace；2-afer bay；3-Der Laengslenker；Cardboard is advised after 4-；41-riser；42-pressure pin；43-L shape plate；5-front lay cardboard；51-carrying roller；6-lift cylinder；Rollgang after 7-；Transmission device after 8-；9-Fluency strip supporting piece；91-mounting seat；The vertical guide shaft of 92-；Paper cylinder is advised after 10-；101-adjustable plate；The horizontal guide rod of 11-；Power set after 12-；13-forebay；Power set before 14-；15-driving front device；Rollgang before 16-；17-side mark paper installing rack；The horizontal breadth adjusting mechanism of 18-；181-handwheel；182-leading screw；183-guide rod；184-connecting plate；185-screw；186-side mark paper cylinder；187-side mark cardboard.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further illustrated.
For ease of describing, before paper feed is defined as, after paper delivery is defined as；The X that page orientation is defined as in longitudinal direction or fore-and-aft direction, i.e. Fig. 5 to；It is the Y-direction laterally or in left and right directions, i.e. Fig. 5 with longitudinally perpendicular direction；To be defined as vertically to vertical direction with Y-direction and X, i.e. Z-direction in Fig. 4.
" connection " specifically described herein should be interpreted broadly, and can be that two elements is joined directly together, it is also possible to be indirectly connected to by intermediary, for the ordinary skill in the art, can understand its implication as the case may be.
Production line is the longest, in order to understand expression, in the direction of the arrow, is divided into three parts, and upstream portion represents in FIG, and midstream section represents that trip part in figure 2 the lower represents in figure 3.
Jointly shown with Fig. 3 as shown in Figure 1, Figure 2, a kind of corrugated case linkage production line, it is intelligent, and central electronic control system controls communication and the speed sync of each stand-alone device, such as PLC or industrial computer etc., it is ensured that the continuity of production.
Prior printed colored picture and text on the facial tissue of corrugated board, with defeated paper track 100, this corrugated board is delivered to automatic charging machine 110, corrugated board is sent into flat-press flat-die cutting machine 120 by automatic charging machine 110, and in flat-press flat-die cutting machine 120, complete cardboard shaping, these forming steps include cutting and line ball, and complete the stripping of slitter edge and blanking in die-cutting machine.The template of flat-press flat-die cutting machine 120 is sufficiently large, the many plates of mould can be realized, that is: corrugated board can be die-cut to multiple cardboard unit by this template, these cardboard unit are linked together by tie point, the junction of cardboard unit seems the tear line on paper products, in order to cardboard unit separates herein.
The downstream position of flat-press flat-die cutting machine 120 is provided with cardboard whirler 130, cardboard whirler 130 by corrugated board in horizontal plane half-twist to adapt to the technological requirement of wafer separator 140.
The downstream position of flat-press flat-die cutting machine 120 is provided with wafer separator 140, and the above-mentioned cardboard unit connected together is broken into two with one's hands at tie point by wafer separator 140, it is achieved burst.
The downstream position of wafer separator 140 is provided with left and right rule mechanism of paper 150, and left and right rule mechanism of paper 150 is for by the most regular for the cardboard after burst neat (" left and right " direction is i.e. " laterally ").
The downstream position of left and right rule mechanism of paper 150 is provided with paper feeder 170, case binder 180 and baling press 190, left and right is advised the cardboard after paper and is sent into case binder 180 by paper feeder 170, case binder 180 is for being pasted into case by cardboard, and the carton of specified quantity is stopped up by baling press 190 coarse laid wire rope or tightrope.Left and right rule mechanism of paper 150 is different from the working depth of paper feeder 170, is provided with elevator 160 between the two, carries out carton conveying.
The downstream position of baling press 190 is provided with cardboard localization machine 200, carton after packing is advised paper before and after left and right (the most horizontal) by this mechanism on (the most longitudinal) direction neat, it is easy to during robot stacking machine 210 piling thereafter capture, the downstream position of robot stacking machine 210 is provided with wrapping machine (not shown), carton after piling is wrapped up by wrapping machine plastic foil, it is simple to carries and transports.The most also cardboard localization machine 200 will be done more detailed description.
In order to improve automaticity further, tray library (not shown) and pallet baling press (not shown) can also be set, tray library is arranged between robot stacking machine 210 and wrapping machine, and pallet baling press is arranged at the downstream position of wrapping machine.During use, inputting pallet, the carton after packing is twined film together with pallet by wrapping machine, then with pallet baling press, carton is tied up together with pallet, is more convenient for transport.
Cardboard localization machine 200 is described below in detail, as Fig. 4 and Fig. 5 jointly shown in, cardboard localization machine, including located lateral unit I and longitudinal register unit II.
As shown in Figure 4, wherein, located lateral unit I includes: forebay 13, the front rollgang 16 being located on forebay 13 and transverse positioning mechanism, transverse positioning mechanism includes the two vertical side mark cardboards 187 being oppositely arranged, side mark cardboard 187 extends longitudinally, and side mark cardboard 187 is connected, specifically with side mark paper power set, side mark paper power set use side mark paper cylinder 186, and the tailpiece of the piston rod of side mark paper cylinder 186 is connected with side mark cardboard 187.Front rollgang 16 includes the some conveying rollers driven by the front premenstrual transmission device of power set 14 15, preferably, front power set 14 have employed reductor, driving front device 15 have employed belt driver, the transmission band of belt driver drives some conveying rollers to rotate by friction and realizes conveying function, and described driving front device 15 can also use the chain and sprocket driving device of routine.
As shown in Figure 4, wherein, longitudinal register unit II includes: afer bay 2 (afer bay 2 is provided with the adjustable heel brace 1 being easy to regulate its height), the rear rollgang 7 being located on afer bay 2 and vertical location device, this vertical location device includes prelocalization mechanism and rear detent mechanism；Wherein, prelocalization mechanism includes vertically arranged liftable front lay cardboard 5, front lay cardboard 5 is connected with lifting power plant, specifically, lifting power plant have employed lift cylinder 6, the tailpiece of the piston rod of lift cylinder 6 connects front lay cardboard 5, and further, the top of front lay cardboard 5 rotates and is provided with carrying roller 51；Wherein, rear detent mechanism includes the rear rule cardboard 4 being oppositely arranged with front lay cardboard 5, and front lay cardboard 5 and rear rule cardboard 4 all extend transversely, and rear rule cardboard 4 is connected with rear rule paper power set, and specifically, rear rule paper power set advise paper cylinder 10 after have employed.Wherein, rear rule cardboard 4 have employed modular construction, and including the pressure pin 42 that inverted L shaped plate 43 is affixed with L shaped plate 43, the end of pressure pin 42 is fixed with riser 41, the rear tailpiece of the piston rod connection board 41 advising paper cylinder 10.Rear rollgang 7 include by rear power set 12 through after some conveying rollers of driving of transmission device 8, preferably, rear power set 12 have employed reductor, rear transmission device 8 have employed belt driver, the transmission band of belt driver drives some conveying rollers to rotate by friction and realizes conveying function, and described rear transmission device 8 can also use the chain and sprocket driving device of routine.
As shown in Figure 5 and Figure 6, wherein, located lateral unit I is additionally provided with the horizontal breadth adjusting mechanism 18 being arranged on side mark paper installing rack 17, this horizontal breadth adjusting mechanism 18 includes: the leading screw 182 being spirally connected and screw 185, the outer end of leading screw 182 is connected with handwheel 181, the sidepiece of leading screw 182 is provided with guide rod 183, and described screw 185 is fixed on connecting plate 184, and whole transverse positioning mechanism is arranged on connecting plate 184.When changing the cardboard of different breadth, by handwheel 181 rotational lead screw 182, screw 185 can be made to drive transverse positioning mechanism to move in the horizontal, regulate the distance between two side mark cardboards 187, meet the located lateral requirement to different breadth cardboards.It is of course also possible to remove the handwheel 181 of above-mentioned leading screw 182 end, power drive leading screw 182 is used to rotate, it is achieved regulatory function, power drive screw turns is well known to those skilled in the art, and does not repeats them here.
As shown in Figure 4 and Figure 5, wherein, longitudinal register unit II is additionally provided with longitudinal breadth adjusting mechanism, and described longitudinal breadth adjusting mechanism includes: adjustable plate 101 and the Der Laengslenker 3 being located on afer bay 2, adjustable plate 101 is sheathed on Der Laengslenker 3, and rear rule paper cylinder 10 is located on adjustable plate 101.When changing the cardboard of different breadth, regulation adjustable plate 101, it is made to move to the position of regulation along Der Laengslenker 3, thus after have adjusted, advise paper cylinder 10 and the rear lengthwise position advising cardboard 4, advise the distance between cardboard 4 and front lay cardboard 5 after have adjusted, meet the longitudinal register requirement to different breadth cardboards.
As shown in Figure 4 and Figure 5, wherein, it is respectively provided on two sides with Fluency strip supporting piece 9 at rear rollgang 7, Fluency strip is the abbreviation of aluminium alloy slide rail, knowing for those skilled in the art, Fluency strip supporting piece 9 is provided with height and position governor motion, and described height and position governor motion includes mounting seat 91 and is located at the vertical guide shaft 92 bottom Fluency strip supporting piece 9, being provided with the installation bore coordinated with vertical guide shaft 92 in mounting seat 91, vertical guide shaft 92 is fixed with mounting seat 91 by holding screw.Manipulator for ease of stacking machine captures pile from pile periphery, and the length of rear rollgang 7 is shorter, can meet the cardboard piling needs of small breadth；When the breadth of cardboard is bigger, the Fluency strip supporting piece 9 of the both sides being positioned at rear rollgang 7 can be with the end of support cardboard, it is to avoid edge is sunk and caused piling inaccurate；When the breadth of cardboard is less, the height of Fluency strip supporting piece 9 is turned down, completely by rear rollgang 7 support pile, it is to avoid interfere manipulator to capture pile.
As it is shown in figure 5, wherein, Fluency strip supporting piece 9 is additionally provided with lateral attitude governor motion, and this lateral attitude governor motion includes the horizontal guide rod 11 being located on afer bay 2, and described mounting seat 91 is sheathed on horizontal guide rod 11.When changing the cardboard of different breadth, regulate mounting seat 91 so that it is transversely guide rod 11 moves to the position of regulation, thus regulates the distance between both sides Fluency strip supporting piece 9, meet the support requirement to different breadth cardboards.
As shown in Figure 4 and Figure 5, forebay 13 and afer bay 2 have employed split type setting, and the advantage of split type setting is, easily manufactured, flexible for installation.Certainly, two frames can also use integral type to arrange.
When utilizing cardboard localization machine of the present utility model that pile is positioned, pile direction as shown in arrow in Fig. 4 enters located lateral unit I, and during front rollgang 16 carries pile, side mark paper cylinder 186 drives side mark cardboard 187, from both sides, pile is carried out regular, it is achieved pile location in the horizontal；The piston rod retraction of lift cylinder 6 pulls front lay cardboard 5 to decline, carrying roller 51 assists support pile, after pile enters the rear rollgang 7 of longitudinal register unit II smoothly, (for large format paper, raise Fluency strip supporting piece 9, with the rear common support pile of rollgang 7；For small breadth paper, reduce the height and position of Fluency strip supporting piece 9, only by rear rollgang 7 support pile), the piston rod of lift cylinder 6 stretches out promotion front lay cardboard 5 and rises, rear rule paper cylinder 10 advises cardboard 4 after driving, coordinate with front lay cardboard 5, from front and back, pile is carried out regular, it is achieved pile location in the vertical.
Claims (8)
1. a corrugated case linkage production line, it is characterised in that including:
Flat-press flat-die cutting machine, the downstream position of described flat-press flat-die cutting machine is provided with cardboard whirler, the downstream position of described cardboard whirler is provided with wafer separator, the downstream position of described wafer separator is provided with left and right rule mechanism of paper, the downstream position of described left and right rule mechanism of paper is provided with paper feeder and case binder, the downstream position of described case binder is provided with baling press, the downstream position of described baling press is provided with cardboard localization machine, the downstream position of described cardboard localization machine is provided with robot stacking machine and wrapping machine, described production line controls communication and the speed sync of each stand-alone device by central electronic control system.
2. corrugated case linkage production line as claimed in claim 1, it is characterised in that being provided with tray library between described robot stacking machine and wrapping machine, the downstream position of described wrapping machine is provided with pallet baling press.
3. corrugated case linkage production line as claimed in claim 1 or 2, it is characterised in that described cardboard localization machine includes:
Located lateral unit and longitudinal register unit downstream；
Described located lateral unit includes forebay, the front rollgang being located on described forebay and transverse positioning mechanism, described transverse positioning mechanism includes the two vertical side mark cardboards being oppositely arranged, described side mark cardboard extends longitudinally, and described side mark cardboard is connected with side mark paper power set；
Described longitudinal register unit includes afer bay, the rear rollgang being located on described afer bay and vertical location device, and described vertical location device includes prelocalization mechanism and rear detent mechanism；Described prelocalization mechanism includes vertically arranged liftable front lay cardboard, and the top of described front lay cardboard rotates and is provided with carrying roller, and described front lay cardboard is connected with lifting power plant；Described rear detent mechanism includes that the rear rule cardboard being oppositely arranged with described front lay cardboard, described rear rule cardboard are connected with rear rule paper power set, and described front lay cardboard and described rear rule cardboard all extend transversely.
4. corrugated case linkage production line as claimed in claim 3, it is characterised in that described side mark paper power set include that side mark paper cylinder, the tailpiece of the piston rod of described side mark paper cylinder are connected with described side mark cardboard；Described lifting power plant includes that lift cylinder, the tailpiece of the piston rod of described lift cylinder are connected with described front lay cardboard；After described, rule paper power set advise paper cylinder after including.
5. corrugated case linkage production line as claimed in claim 4, it is characterized in that, described located lateral unit is additionally provided with horizontal breadth adjusting mechanism, described horizontal breadth adjusting mechanism includes: the leading screw being spirally connected and screw, described screw is fixed on connecting plate, and described transverse positioning mechanism is arranged on described connecting plate.
6. corrugated case linkage production line as claimed in claim 5, it is characterized in that, described longitudinal register unit is additionally provided with longitudinal breadth adjusting mechanism, described longitudinal breadth adjusting mechanism includes: adjustable plate and the Der Laengslenker being located on described afer bay, described adjustable plate is sheathed on described Der Laengslenker, and described rear rule paper cylinder is located on described adjustable plate.
7. corrugated case linkage production line as claimed in claim 6, it is characterized in that, described rear rollgang be respectively provided on two sides with Fluency strip supporting piece, described Fluency strip supporting piece is provided with height and position governor motion, described height and position governor motion includes mounting seat and is located at the vertical guide shaft bottom described Fluency strip supporting piece, described mounting seat is provided with the installation bore coordinated with described vertical guide shaft, and described vertical guide shaft is fixed with described mounting seat by holding screw.
8. corrugated case linkage production line as claimed in claim 7, it is characterized in that, described Fluency strip supporting piece is additionally provided with lateral attitude governor motion, and described lateral attitude governor motion includes the horizontal guide rod being located on described afer bay, and described mounting seat is sheathed on described horizontal guide rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620106398.1U CN205416485U (en) | 2016-02-02 | 2016-02-02 | Corrugated box linkage production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620106398.1U CN205416485U (en) | 2016-02-02 | 2016-02-02 | Corrugated box linkage production line |
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| Publication Number | Publication Date |
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| CN205416485U true CN205416485U (en) | 2016-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620106398.1U Withdrawn - After Issue CN205416485U (en) | 2016-02-02 | 2016-02-02 | Corrugated box linkage production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666947A (en) * | 2016-02-02 | 2016-06-15 | 边继庆 | Corrugated case linkage production method and production line |
-
2016
- 2016-02-02 CN CN201620106398.1U patent/CN205416485U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666947A (en) * | 2016-02-02 | 2016-06-15 | 边继庆 | Corrugated case linkage production method and production line |
| CN105666947B (en) * | 2016-02-02 | 2018-03-27 | 边继庆 | Corrugated case linkage-production method and production line |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160803 Effective date of abandoning: 20180327 |