CN202279561U - Quick stack-changing type gantry stacking machine - Google Patents
Quick stack-changing type gantry stacking machine Download PDFInfo
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- CN202279561U CN202279561U CN2011203486530U CN201120348653U CN202279561U CN 202279561 U CN202279561 U CN 202279561U CN 2011203486530 U CN2011203486530 U CN 2011203486530U CN 201120348653 U CN201120348653 U CN 201120348653U CN 202279561 U CN202279561 U CN 202279561U
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- stacking machine
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- gantry
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- 238000003825 pressing Methods 0.000 claims description 8
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- 229910000838 Al alloy Inorganic materials 0.000 claims description 4
- 230000003028 elevating effect Effects 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000011087 paperboard Substances 0.000 abstract description 12
- 238000005520 cutting process Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 description 12
- 230000009471 action Effects 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 3
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- 238000007599 discharging Methods 0.000 description 1
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
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- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a quick stack-changing type gantry stacking machine which comprises a paperboard conveyer device; an input end of the paperboard conveyer device is provided with an outlet paper press piece, and an output end of the paperboard conveyer device is provided with a gantry lifting device; an output end of the gantry lifting device is provided with a paper outlet device; the side of the paper outlet device is provided with a stacking platform used for outputting paperboards which are stacked along the transverse direction; and the side of the stacking platform is provided with a paper outlet platform used for receiving the paperboards which are output from the stacking platform. The quick stack-changing type gantry stacking machine is provided with an automatic stack-changing cylinder which is connected with a programmable logic controller (PLC) electronic control system, and the automatic stack-changing cylinder is used for transmitting the lengths of the paperboards cut by a transverse cutting machine in the previous working procedure into the PLC electronic control system in real time; when the adjacent paperboards with different specifications pass through the stacking machine, the automatic stack-changing cylinder automatically rises, so that the paperboards with different specifications can be separated from each other and can also be automatically separated from each other according to the set number or height; and in addition, a rear baffle can be used for automatically adjusting the distance according to the length of the order form, so that the stacking machine is convenient and reliable. The quick stack-changing type gantry stacking machine can be used for completing the stack-changing operation according to the minimum number of paperboards on a high-speed production line, thus being suitable for the number of the paperboards overturned by an operator.
Description
Technical field
The utility model relates to a kind of stacking machine, especially relates to a kind of fast quick change buttress formula gantry stacking machine, is applied to the pile and the piling part of corrugated paper board production line, belongs to mechanical field.
Background technology
In the prior art, used stacking machine in the corrugated board production conveyor line, what generally be used in manual type goes out lap machine in length and breadth, perhaps adopts two sectional type mechanical drive pressure liftable stacking machine etc.The existing defective of these stacking machines is: when on high-speed line, using, and the one, when line speed is very high, has little time to accomplish to change and pile up neatly action; The 2nd, if can accomplish and change buttress, because it is long to change the buttress cycle, then the quantity of piling cardboard is bigger; The collapse of setting phenomenon takes place in the cardboard unfairness of pile, uneven in length easily when outwards carrying, bring very big inconvenience to production; Existing cardboard can not divide list automatically; Carry out pile in batches; Cardboard is difficult to tell different size and class after a little while, and existing to change single way about cardboard generally be to change list by rule of thumb through operator's manual operation, inaccurately singly accounts for about 25% of manufacturing line with the different cardboard reject raties that cause of pressing board length with changing because of changing single opportunity; Reject rate is high, and production efficiency is low.
The utility model content
To the deficiency that prior art exists, the utility model technical matters to be solved is that a kind of fast quick change buttress formula gantry stacking machine is provided; Can accomplish by the minimum number cardboard in high-speed production lines and to change buttress; And solved the problem that existing stacking machine can not divide list and job insecurity automatically, and having advantages such as single from moving, automatic branch heap, reject rate is low during the cardboard pile; Improve production efficiency effectively, also significantly reduced direct labor's recruitment cost simultaneously.
For solving the problems of the technologies described above, the technical scheme that the utility model is taked is a kind of fast quick change buttress formula gantry stacking machine; Comprise the cardboard feedway; The input end of its cardboard feedway is provided with paper feed platen row, and mouth is provided with gantry jacking system, and the mouth of gantry jacking system is provided with sheet delivery; The side of sheet delivery is provided with the laterally pile platform of output of the cardboard that is used for sign indicating number is piled up neatly well, and pile flat-bed side is provided with the paper delivery platform that is used to catch output cardboard on the pile platform; Said pile platform is provided with back shield; Said back shield connects sensor and is used to control the servomotor that it moves, and servomotor connects synchronous pulley, and synchronous pulley cooperates with transmission shaft, transmission shaft and gear matched, and wheel and rack cooperates; Said sensor connects the electric control system that is used to control the stacking machine operation; Be provided with in the said cardboard feedway and be connected with electric control system and realize that by electric control system the different size cardboard changes single buttress cylinder of moving certainly.
Optimize, above-mentioned fast quick change buttress formula gantry stacking machine, its cardboard feedway comprises the belt conveyor with independent power delivery system that four sections front and back link to each other, and the belt conveyor below is provided with the load-transfer device supporting plate, and load-transfer device supporting plate below is provided with drive roll and driven voller; Saidly be installed between second section belt conveyor and the 3rd section belt conveyor from moving the buttress cylinder.
Optimize, above-mentioned fast quick change buttress formula gantry stacking machine, its gantry jacking system comprises motor; Motor connects worm reduction gear, and worm reduction gear connects transmission shaft, and transmission shaft is provided with driving chain wheel; Driving chain wheel is provided with elevating chain, drives the 4th section belt conveyor and goes up and down.
Optimize, above-mentioned fast quick change buttress formula gantry stacking machine, its sheet delivery comprise and are used to push down the platen row of cardboard and are used to control the platen cylinder that platen row goes up and down; Said platen cylinder connects electromagnetic valve, and electromagnetic valve connects electric control system; Said platen row is located on the paper pressing shaft of compressing tablet support, also is provided with locking lever and adjusting lever on the paper pressing shaft.
Optimize, above-mentioned fast quick change buttress formula gantry stacking machine, its electric control system comprises PLC, frequency converter and low-voltage electrical apparatus.
Optimize, above-mentioned fast quick change buttress formula gantry stacking machine, it is provided with and changes the buttress supporting plate from moving the buttress cylinder, moves the buttress cylinder certainly and connects electromagnetic valve, and electromagnetic valve connects electric control system.
Optimize, above-mentioned fast quick change buttress formula gantry stacking machine, its pile platform comprises load-transfer device, and the load-transfer device below is provided with drive roll, and drive roll cooperates with chain, and chain cooperates with sprocket wheel, and sprocket wheel cooperates with reducing motor.
Optimize, above-mentioned fast quick change buttress formula gantry stacking machine, its paper delivery platform is the paper delivery frame that two rows are made up of the thin roller of aluminum alloy.
Optimize, above-mentioned fast quick change buttress formula gantry stacking machine, its platen row be made up of carbon-fibre strips.
Optimize, above-mentioned fast quick change buttress formula gantry stacking machine, its paper feed platen row be located on the paper pressing shaft of compressing tablet support.
Certainly the buttress cylinder of moving of the utility model links to each other with the PLC electric-control system; It is sent to the PLC electric-control system in real time with the institute of the transverse cutting unit in preceding operation cut paper plate length; When the cardboard of adjacent two different sizes passes through, move the buttress cylinder certainly and rise automatically to realize the separation of different size cardboard; Can also according to different production linear velocity, cardboard specification, set ten, 20 or 30 and change buttress according to setting quantity, be another big function; Gantry jacking system is to be controlled by the PLC electric system; Can make it slowly rise or descend with paper height of embankment degree; And keep paper delivery height and the constant drop of pile flat-bed, thoroughly solve in the prior art and to cause problems such as piling up irregular and folding waste paperboard because of paper delivery height and pile platform drop are indefinite; Back shield can be according to order length automatic compensation distance in addition, and is convenient and reliable; The utility model can be accomplished by the minimum number cardboard in high-speed production lines and change the quantity that buttress promptly is fit to operative employee's turnover panel; Solved the problem that existing stacking machine can not divide list and job insecurity automatically; Have advantages such as single from moving, automatic branch heap; Reject rate is low during the cardboard pile, has improved production efficiency effectively, has also significantly reduced direct labor's recruitment cost simultaneously.
Description of drawings
Below in conjunction with accompanying drawing and embodiment to the utility model further explain;
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the birds-eye view of the utility model;
Fig. 3 is the M-M cutaway view of Fig. 1;
Fig. 4 is the connection structure scheme drawing of the belt conveyor of the utility model;
Fig. 5 is the lateral plan of the belt conveyor of the utility model;
Fig. 6 is the structural representation of gantry jacking system of the utility model;
Fig. 7 is the pile flat-bed connection structure scheme drawing of the utility model;
Fig. 8 is the connection structure scheme drawing of the back shield of the utility model;
Fig. 9 is the structural representation of the sheet delivery of the utility model;
Figure 10 is the paper feed platen row's of the utility model a connection structure scheme drawing;
Figure 11 moves the connection structure scheme drawing of piling up neatly cylinder certainly for the utility model;
Figure 12 is the connection structure scheme drawing of the electric control system of the utility model.
The specific embodiment
Like Fig. 1, Fig. 2 and shown in Figure 3; The utility model is a kind of fast quick change buttress formula gantry stacking machine, comprises cardboard feedway 2, and the input end of its cardboard feedway 2 is provided with paper feed platen row 1; Mouth is provided with gantry jacking system 7; The mouth of gantry jacking system 7 is provided with sheet delivery 8, and the side of sheet delivery 8 is provided with the laterally pile platform 6 of output of the cardboard that is used for sign indicating number is piled up neatly well, and the side of pile platform 6 is provided with the paper delivery platform 10 that is used to catch output cardboard on the pile platform; Said pile platform 6 is provided with back shield 9; As shown in Figure 8, said back shield 9 connects sensor 3 and is used to control its servomotor that moves 91, and servomotor 91 connects synchronous pulley 92, and synchronous pulley 92 cooperates with transmission shaft 94, and transmission shaft 94 cooperates with gear 95, and gear 95 cooperates with tooth bar 93; Said sensor 3 connects the electric control system 5 that is used to control the stacking machine operation; Be provided with in the said cardboard feedway 2 be connected with electric control system 5 and by electric control system 5 realize the different size cardboards change single, set that quantity changes buttress move buttress cylinder 4 certainly.Its cardboard feedway 2 comprises the belt conveyor with independent power delivery system 21,22,23 and 24 that four sections front and back link to each other; Like Fig. 4 and shown in Figure 5; The belt conveyor below is provided with load-transfer device supporting plate 211, and load-transfer device supporting plate 211 belows are provided with drive roll 212 and driven voller 213; Saidly be installed between second section belt conveyor 22 and the 3rd section belt conveyor 23 from moving buttress cylinder 4.As shown in Figure 6, gantry jacking system 7 comprises motor 71, and motor 71 connects worm reduction gear 72; Worm reduction gear 72 connects transmission shaft 73; Transmission shaft 73 is provided with driving chain wheel 74, and driving chain wheel 74 is provided with elevating chain 75, drives the 4th section belt conveyor 24 and goes up and down.As shown in Figure 9, sheet delivery 8 comprises the platen row 81 and the platen cylinder 82 that is used to control platen row 81 up-downs who is used to push down cardboard; Said platen cylinder 82 connects electromagnetic valve 83, and electromagnetic valve 83 connects electric control system 5; Shown in figure 12, electric control system 5 comprises PLC 51, frequency converter 52 and low-voltage electrical apparatus 53.Shown in figure 11, move buttress cylinder 4 certainly and be provided with and change buttress supporting plate 41, to move buttress cylinder 41 certainly and connect electromagnetic valves 42, electromagnetic valve 42 connects electric control systems 5.As shown in Figure 7, pile platform 6 comprises load-transfer device 61, and load-transfer device 61 belows are provided with drive roll 62, and drive roll 62 cooperates with chain 64, and chain 64 cooperates with sprocket wheel 63, and sprocket wheel 63 cooperates with reducing motor 65.Paper delivery platform 10 is the paper delivery frame that two rows are made up of the thin roller of aluminum alloy.Platen row 81 is made up of carbon-fibre strips.Shown in figure 10, paper feed platen row 1 is located on the paper pressing shaft 12 of compressing tablet support 11.
The utility model had for seven most of compositions, and first is the feedway of stacking machine, is made up of four sections belt conveyors, can realize the conveying of cardboard; Second portion is the portal frame jacking system, through chain gear, realizes the up-down of portal frame; Third part is a sheet delivery, and the platen row by platen cylinder control carbon fiber sheet is formed pushes down the cardboard of carrying piling, makes the more neat of cardboard piling; The 4th part is a back shield, by the advancing or retreat of servomotor control back shield, blocks the cardboard that is transported by belt conveyor; The 5th part is the pile platform, and the cardboard that sign indicating number is piled up neatly is well laterally exported; The 6th part is the paper delivery platform, catches by the cardboard of exporting on the platform, deposits the cardboard of certain buttress, and convenient manual work is piled up neatly once more piling to pallet with paper.The 7th part is an electrical control part, the automatic operation of control stacking machine.
The course of action of the utility model is made up of three processes: normal conveying, piling process; Change the buttress process; Change single process.
Normal carry, the piling process: when cardboard when transverse cutting unit comes out, push down cardboard by the paper delivery compressing tablet, it is slowed down, thereby reaches the speed of load-transfer device; Be generally 20% of line speed, thereby it is overlapping that cardboard is formed, the cardboard after overlapping is transferred device and is delivered on the pile platform; Feedway exit and pile platform have a fixing drop, when cardboard is transported to back shield, are blocked; The afterbody of cardboard falls, and a sensor is equipped with in the back shield top, measures the cal(l)iper of pile; Be accompanied by the piling of cardboard, cal(l)iper increases, and sensor feedback is given PLC; PLC controls corresponding motor, and gantry jacking system is raised, and keeps all the time and pile flat-bed diff-H; The cardboard of back is carried, thereby forms piling, and the cardboard that the platen row pressure is stayed and makes the more neat of its piling.
Change the buttress process: when the cardboard of piling on the pile platform reaches quantity; Changing between second belt conveyor and the 3rd belt conveyor piled up neatly cylinder jack-up; Hinder advancing of front cardboard; Meanwhile, the 3rd belt conveyor and the 4th belt conveyor quicken to carry, and the cardboard on the load-transfer device is transported to the paper delivery platform gets on.After cardboard carry to be accomplished, the back shield certain distance of drawing back, platen row lift, and platen row provides instruction by PLC, and the electromagnetic valve action is regained the platen cylinder, accomplishes and lifts action, and the cardboard behind the piling is outputed on the unpowered aluminum alloy roller of paper delivery part; Meanwhile, when not having cardboard on the transportation section, move the buttress cylinder certainly and fall, by the paper delivery platform laterally in the process of output, the 3rd belt conveyor and the 4th belt conveyor are according to advancing with the speed of manufacturing line coupling, and portal frame drops to initial position at cardboard; After the pile platform was all exported cardboard, the pile platform stopped output, and back shield advances to original position, and under the discharging of paper delivery platen, cardboard enters into normal conveying, piling process again;
Change single process: when the cardboard of two different orders is delivered to when moving the buttress cylinder; From moving buttress cylinder jack-up, change the buttress supporting plate and directly be fixed on dynamic air cylinder, the corresponding solenoid valve action; Then make from moving the action of buttress cylinder, withstand the afterbody of first cardboard of new order; The residue cardboard of old order is transported on the pile platform by the 3rd belt conveyor and the 4th belt conveyor express delivery; Thereby enter into the buttress process of changing; After the pile platform is with the output of paper buttress; Back shield is repositioned onto the baffle position of new order, and other manner of execution are identical with the action of changing the buttress process, enters into normal conveying, piling process then.
The above; It only is preferred embodiment to the utility model; Be not to be that the utility model is done other forms of restriction, any professional and technical personnel of being familiar with possibly utilize the technology contents of above-mentioned announcement to change or be modified as the equivalent embodiment of equivalent variations.But every the utility model scheme content that do not break away to any simple modification, equivalent variations and remodeling that above embodiment did, still belongs to the protection domain of the utility model according to the technical spirit of the utility model.
Claims (10)
1. a fast quick change is piled up neatly formula gantry stacking machine; Comprise the cardboard feedway; It is characterized in that: the input end of said cardboard feedway is provided with paper feed platen row, and mouth is provided with gantry jacking system, and the mouth of gantry jacking system is provided with sheet delivery; The side of sheet delivery is provided with the laterally pile platform of output of the cardboard that is used for sign indicating number is piled up neatly well, and pile flat-bed side is provided with the paper delivery platform that is used to catch output cardboard on the pile platform; Said pile platform is provided with back shield; Said back shield connects sensor and is used to control the servomotor that it moves, and servomotor connects synchronous pulley, and synchronous pulley cooperates with transmission shaft, transmission shaft and gear matched, and wheel and rack cooperates; Said sensor connects the electric control system that is used to control the stacking machine operation; Be provided with in the said cardboard feedway and be connected with electric control system and realize that by electric control system the different size cardboard changes single buttress cylinder of moving certainly.
2. fast quick change buttress formula as claimed in claim 1 gantry stacking machine; It is characterized in that: said cardboard feedway comprises the belt conveyor with independent power delivery system that four sections front and back link to each other; The belt conveyor below is provided with the load-transfer device supporting plate, and load-transfer device supporting plate below is provided with drive roll and driven voller; Saidly be installed between second section belt conveyor and the 3rd section belt conveyor from moving the buttress cylinder.
3. fast quick change buttress formula as claimed in claim 2 gantry stacking machine; It is characterized in that: said gantry jacking system comprises motor; Motor connects worm reduction gear, and worm reduction gear connects transmission shaft, and transmission shaft is provided with driving chain wheel; Driving chain wheel is provided with elevating chain, drives the 4th section belt conveyor and goes up and down.
4. fast quick change buttress formula as claimed in claim 3 gantry stacking machine is characterized in that: said sheet delivery comprises and is used to push down the platen row of cardboard and is used to control the platen cylinder that platen row goes up and down; Said platen cylinder connects electromagnetic valve, and electromagnetic valve connects electric control system; Said platen row is located on the paper pressing shaft of compressing tablet support, also is provided with locking lever and adjusting lever on the paper pressing shaft.
5. fast quick change buttress formula as claimed in claim 4 gantry stacking machine, it is characterized in that: said electric control system comprises PLC, frequency converter and low-voltage electrical apparatus.
6. fast quick change buttress formula as claimed in claim 5 gantry stacking machine is characterized in that: saidly be provided with and change the buttress supporting plate from moving the buttress cylinder, move the buttress cylinder certainly and connect electromagnetic valve, electromagnetic valve connects electric control system.
7. fast quick change buttress formula as claimed in claim 6 gantry stacking machine, it is characterized in that: said pile platform comprises load-transfer device, and the load-transfer device below is provided with drive roll, and drive roll cooperates with chain, and chain cooperates with sprocket wheel, and sprocket wheel cooperates with reducing motor.
8. fast quick change buttress formula as claimed in claim 7 gantry stacking machine, it is characterized in that: said paper delivery platform is the paper delivery frame that two rows are made up of the thin roller of aluminum alloy.
9. fast quick change buttress formula as claimed in claim 8 gantry stacking machine, it is characterized in that: said platen row is made up of carbon-fibre strips.
10. fast quick change buttress formula as claimed in claim 9 gantry stacking machine, it is characterized in that: said paper feed platen row is located on the paper pressing shaft of compressing tablet support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203486530U CN202279561U (en) | 2011-09-19 | 2011-09-19 | Quick stack-changing type gantry stacking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203486530U CN202279561U (en) | 2011-09-19 | 2011-09-19 | Quick stack-changing type gantry stacking machine |
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| Publication Number | Publication Date |
|---|---|
| CN202279561U true CN202279561U (en) | 2012-06-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203486530U Expired - Lifetime CN202279561U (en) | 2011-09-19 | 2011-09-19 | Quick stack-changing type gantry stacking machine |
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| CN (1) | CN202279561U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103043485A (en) * | 2013-01-18 | 2013-04-17 | 长沙长泰机械股份有限公司 | Stack changing system of single tool board cutting and paper arranging machine for pulp boards |
| CN104670876A (en) * | 2015-03-12 | 2015-06-03 | 中荣印刷（昆山）有限公司 | Automatic docking device for folder gluer and product check machine |
| US9828185B1 (en) | 2016-10-04 | 2017-11-28 | Geo. M. Martin Company | Fixed discharge variable length stacker |
| US10086526B2 (en) | 2016-10-04 | 2018-10-02 | Geo. M. Martin Company | Puffer pan |
| CN108792743A (en) * | 2018-07-09 | 2018-11-13 | 中山慧能科技有限公司 | A kind of automatic collecting device of polar plate of lead acid storage battery |
| CN107010460B (en) * | 2017-04-10 | 2019-04-23 | 苏州庆丰包装材料有限公司 | A kind of cardboard collects the hay stacker of equipment |
| CN109969843A (en) * | 2019-04-06 | 2019-07-05 | 广东万联精工科技有限公司 | Corrugated board dislocation stacking machine |
-
2011
- 2011-09-19 CN CN2011203486530U patent/CN202279561U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103043485A (en) * | 2013-01-18 | 2013-04-17 | 长沙长泰机械股份有限公司 | Stack changing system of single tool board cutting and paper arranging machine for pulp boards |
| CN103043485B (en) * | 2013-01-18 | 2015-10-28 | 长沙长泰智能装备有限公司 | Pulp board single-cutter paper machine changes buttress system |
| CN104670876A (en) * | 2015-03-12 | 2015-06-03 | 中荣印刷（昆山）有限公司 | Automatic docking device for folder gluer and product check machine |
| US9828185B1 (en) | 2016-10-04 | 2017-11-28 | Geo. M. Martin Company | Fixed discharge variable length stacker |
| US10086526B2 (en) | 2016-10-04 | 2018-10-02 | Geo. M. Martin Company | Puffer pan |
| CN107010460B (en) * | 2017-04-10 | 2019-04-23 | 苏州庆丰包装材料有限公司 | A kind of cardboard collects the hay stacker of equipment |
| CN108792743A (en) * | 2018-07-09 | 2018-11-13 | 中山慧能科技有限公司 | A kind of automatic collecting device of polar plate of lead acid storage battery |
| CN109969843A (en) * | 2019-04-06 | 2019-07-05 | 广东万联精工科技有限公司 | Corrugated board dislocation stacking machine |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120620 |
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| DD01 | Delivery of document by public notice | ||
| DD01 | Delivery of document by public notice |
Addressee: Patent of Qingdao Kaifa CNC Equipment Co.,Ltd. The person in charge Document name: Notice of expiration and termination of patent right |