CN205364493U - 一种厚壁管材挤出成型冷却装置 - Google Patents

一种厚壁管材挤出成型冷却装置 Download PDF

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Publication number
CN205364493U
CN205364493U CN201620078555.2U CN201620078555U CN205364493U CN 205364493 U CN205364493 U CN 205364493U CN 201620078555 U CN201620078555 U CN 201620078555U CN 205364493 U CN205364493 U CN 205364493U
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China
Prior art keywords
pipe
die
die head
extruder
extrusion molding
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Expired - Fee Related
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CN201620078555.2U
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English (en)
Inventor
舒洪斌
陈新洲
刘祥贵
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Hubei Dayang Plastic Co Ltd
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Hubei Dayang Plastic Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/885—External treatment, e.g. by using air rings for cooling tubular films
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
    • B29C48/904—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using dry calibration, i.e. no quenching tank, e.g. with water spray for cooling or lubrication
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/911—Cooling
    • B29C48/9115—Cooling of hollow articles
    • B29C48/912—Cooling of hollow articles of tubular films
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/911—Cooling
    • B29C48/9135—Cooling of flat articles, e.g. using specially adapted supporting means
    • B29C48/915—Cooling of flat articles, e.g. using specially adapted supporting means with means for improving the adhesion to the supporting means
    • B29C48/916—Cooling of flat articles, e.g. using specially adapted supporting means with means for improving the adhesion to the supporting means using vacuum

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

本实用新型公开了一种厚壁管材挤出成型冷却装置，包括挤出机模头，在挤出机模头的前端安装有管材挤出成型模具，所述挤出成型模具由口模和置于口模中心位置的芯模组成，在芯模的端面上设有进气口，在芯模内设有与进气口相通且延伸至挤出机模头内的若干气流通道，在挤出机模头的尾部对应气流通道设置有若干个圆周均匀分布的抽气阀，每个抽气阀上各连接有一根抽气管，所述抽气管均连接在抽风机上。本实用新型通过在挤出机模头的尾部加装抽风冷却装置，利用抽风机带走管材内壁的热量，当管材进入真空定径箱内冷却定型时，管材内壁和外壁的温度能够得到同步快速的降低，使管材内外壁均匀冷却，提升了管材的物理性能。

Description

一种厚壁管材挤出成型冷却装置
技术领域
本实用新型涉及一种挤出成型冷却装置，更具体地说，尤其涉及一种厚壁管材挤出成型冷却装置，属于塑料管材挤出成型技术领域。
背景技术
目前，在塑料管材制造行业，高分子塑料管材经挤出机挤出成型后，进入真空定径箱中使用冷却水喷淋管材外壁使管材冷却成型，此种冷却成型方法对壁厚较薄的管材有良好的冷却效果，当生产壁厚大于15mm的厚壁管材时，传统的喷淋冷却方法只能使管材外壁的温度降下来，而管材内壁的热量不能及时散去，导致管材内外壁温差大，使管材易产生熔垂现象，造成管材端面壁厚不均匀，管材下线后易收缩，端口外径达不到平均外径的98.5%，降低了管材的物理性能。
实用新型内容
本实用新型的目的在于针对上述现有技术的不足，提供一种厚壁管材挤出成型冷却装置，解决厚壁管材挤出过程中的散热问题，使管材内外壁均匀冷却，提升管材的物理性能。
为实现上述目的，本实用新型采用的技术方案是：一种厚壁管材挤出成型冷却装置，包括挤出机模头，在挤出机模头的前端安装有管材挤出成型模具，所述挤出成型模具由口模和置于口模中心位置的芯模组成，在芯模的端面上设有进气口，在芯模内设有与进气口相通且延伸至挤出机模头内的若干气流通道，在挤出机模头的尾部对应气流通道设置有若干个圆周均匀分布的抽气阀，每个抽气阀上各连接有一根抽气管，所述抽气管均连接在抽风机上。
本实用新型通过在挤出机模头的尾部加装抽风冷却装置，利用抽风机带走管材内壁的热量，当管材进入真空定径箱内冷却定型时，管材内壁和外壁温度能够得到同步快速的降低，使管材内外壁均匀冷却，提升了管材的物理性能。
附图说明
图1是本实用新型的结构示意图。
图中：1－挤出机模头；2－口模；3－芯模；4－进气口；5－抽气阀；6－抽气管；7－抽风机。
具体实施方式
下面结合附图中的实施例对本实用新型作进一步的详细说明，但并不构成对本实用新型的任何限制。
如图1所示，本实用新型所提供的一种厚壁管材挤出成型冷却装置，包括挤出机模头1，在挤出机模头1的前端安装有管材挤出成型模具，所述挤出成型模具由口模2和置于口模2中心位置的芯模3组成，熔融的高温胚料是从口模2与芯模3之间的环形流道中挤出成型并送入真空定径箱内冷却定型，在芯模3的端面上设有进气口4，在芯模3内设有与进气口4相通且延伸至挤出机模头1内的若干气流通道（图未示），在挤出机模头1的尾部对应气流通道设置有若干个圆周均匀分布的抽气阀5，每个抽气阀5上各连接有一根抽气管6，所述抽气管6均连接在抽风机7上。
在厚壁管材的生产过程中，当管材从挤出机上挤出成型时，立即启动抽风机7，将管材内壁的热量从进气口4吸入，热量经气流通道进入挤出机模头1，再经挤出机模头1尾部的抽气阀5进入抽气管6，最后从抽风机7中排出，由此实现对厚壁管材内壁进行风冷的目的；当管材进入真空定径箱内冷却定型时，管材内壁和外壁温度能够得到同步快速的降低，保证管材内外壁冷却均匀，提升管材的物理性能。

Claims (1)

1.一种厚壁管材挤出成型冷却装置，包括挤出机模头，在挤出机模头的前端安装有管材挤出成型模具，所述挤出成型模具由口模和置于口模中心位置的芯模组成，其特征在于：在芯模的端面上设有进气口，在芯模内设有与进气口相通且延伸至挤出机模头内的若干气流通道，在挤出机模头的尾部对应气流通道设置有若干个圆周均匀分布的抽气阀，每个抽气阀上各连接有一根抽气管，所述抽气管均连接在抽风机上。
CN201620078555.2U 2016-01-27 2016-01-27 一种厚壁管材挤出成型冷却装置 Expired - Fee Related CN205364493U (zh)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106493930A (zh) * 2016-12-09 2017-03-15 重庆有为塑胶有限公司 塑料管冷却牵引装置
CN107662328A (zh) * 2016-07-27 2018-02-06 上海纳川核能新材料技术有限公司 塑料管材挤出生产过程内壁冷却装置
CN108381893A (zh) * 2018-04-03 2018-08-10 贵州枫叶管业有限公司 一种pe管材连续挤出成型冷却装置
CN108705757A (zh) * 2018-05-29 2018-10-26 云南联塑科技发展有限公司 一种pvc-u给排水管内壁冷却定型装置

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107662328A (zh) * 2016-07-27 2018-02-06 上海纳川核能新材料技术有限公司 塑料管材挤出生产过程内壁冷却装置
CN106493930A (zh) * 2016-12-09 2017-03-15 重庆有为塑胶有限公司 塑料管冷却牵引装置
CN108381893A (zh) * 2018-04-03 2018-08-10 贵州枫叶管业有限公司 一种pe管材连续挤出成型冷却装置
CN108705757A (zh) * 2018-05-29 2018-10-26 云南联塑科技发展有限公司 一种pvc-u给排水管内壁冷却定型装置

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