CN205358191U - Throwing system of ramuscule cigarette - Google Patents
Throwing system of ramuscule cigarette Download PDFInfo
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- CN205358191U CN205358191U CN201620019834.1U CN201620019834U CN205358191U CN 205358191 U CN205358191 U CN 205358191U CN 201620019834 U CN201620019834 U CN 201620019834U CN 205358191 U CN205358191 U CN 205358191U
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Abstract
The utility model provides a throwing system of ramuscule cigarette, belong to cigarette maker technical field, including the cigarette machine with through the consecutive damping machine of belt feeder, the spectrum shaker, first screening machine, the slicer, the second screening machine, first storage cabinet, the electromagnetism shaker, the third screening machine, the filament cutter, the first humidifier that heats, the feeder, the second stores up the cabinet, the second heats the humidifier, sectional type leaf silk desiccator, break the air separator, the perfuming machine, the third stores up cabinet soft breeze and send the machine, wind send machine and cigarette machine to send the pipeline to link to each other through wind, wherein, first screening machine has two exports, an export links to each other with the slicer, another export links to each other with the second screening machine. The ramuscule smoking set that this department controlled the work has the cigarette to prop up fullly and not nominal, even and does not have the effect of bamboo joint.
Description
Technical field
This utility model belongs to cigarette machine field, is specifically related to the throwing system of a kind of ramuscule cigarette.
Background technology
Ramuscule cigarette coiling process requires high, and tobacco shred is long or too short all can be impacted rolling.It is different from regular-size cigarette owing to ramuscule cigarette manufactures specification, ramuscule Medicated cigarette still having many gaps compared with regular-size cigarette process technology in Technology, production and processing etc., but at present but without the perfect processing technique of a set of processing ramuscule cigarette in industry, carrying out in the research of tobacco shred morphology influence and critical process Research on processing technology etc., a lot of process technologies process referring still to the processing technique of common cigarette not yet comprehensively.Thus causing that ramuscule cigarette procedure quality is very unstable, bear, weight mark are bigger than normal, and time serious, stifled tobacco shred passage, causes the defective cigarettes such as ring cigarette, cause that ramuscule rolled cigarette rejecting amount is big, resistance to suction mark is partially big compared with high and single case consumption.
Utility model content
In order to overcome the defect of prior art, this utility model provides the throwing system of a kind of ramuscule cigarette.
Based on above-mentioned purpose, this utility model adopts the following technical scheme that:
A kind of throwing system of ramuscule cigarette, including cigarette machine and the damping machine that is sequentially connected by belt feeder, spectrum de-burring machine, first screening machine, microtome, second screening machine, first container, electromagnetism de-burring machine, 3rd screening machine, filament cutter, first warming and humidifying machine, charger, second container, second warming and humidifying machine, stagewise cut tobacco drying machine, interrupt winnower, Perfuming machine, 3rd container and blower, blower is connected by air delivery pipe with cigarette machine, wherein, first screening machine has two outlets, one outlet is connected with microtome, another outlet is connected with the second screening machine.
This utility model is started with from ramuscule cigarette Primary Processing, by Nicotiana tabacum L. low-intensity is got damp again by Primary Processing, smoked sheet is destemming, the effectively screening of small pieces Nicotiana tabacum L., large stretch of Nicotiana tabacum L. selectivity cut again, cut tobacco fermentation, tobacco shred Cutting process, reach tobacco structure uniformly, rationally, thus decreasing the generation of defective cigarette, reduce the appearance rolling the defects such as rejecting amount, fundamentally improve the quality of ramuscule cigarette.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model, in figure, and 101 damping machines, 102 spectrum de-burring machines, 103 first screening machines, 104 microtomes, 105 second screening machines, 106 first container, 107 electromagnetism de-burring machines, 108 the 3rd screening machines, 109 filament cutters, 1,010 first warming and humidifying machines, 1011 chargers, 1,012 second container, 1,013 second warming and humidifying machines, 1014 stagewise cut tobacco drying machines, 1015 interrupt winnower, 1016 Perfuming machines, 1017 the 3rd container, 1018 blowers, 1019 cigarette machines；
Fig. 2 is the overall structure schematic diagram of damping machine in this utility model；
Fig. 3 is the top view of Fig. 2；
Fig. 4 is the structural representation in damping machine cylinder cross section；
Fig. 5 is the structural representation of hot blast wind pipe in damping machine；
Fig. 6 is the structural representation in hot blast wind pipe cross section in damping machine.
Detailed description of the invention
As shown in Figure 1, a kind of throwing system of ramuscule cigarette, cigarette machine and the damping machine 101 being sequentially connected by belt feeder, spectrum de-burring machine 102, first screening machine 103, microtome 104, second screening machine 105, first container 106, electromagnetism de-burring machine 107, 3rd screening machine 108, filament cutter 109, first warming and humidifying machine 1010, charger 1011, second container 1012, second warming and humidifying machine 1013, stagewise cut tobacco drying machine 1014, interrupt winnower 1015, Perfuming machine 1016, 3rd container 1017, blower 1018, cigarette machine 1019, blower 1018 is connected by air delivery pipe with cigarette machine 1019.
During use, each operation specifically comprises the following steps that
(1) flexible loose moisture regain: by the smoked sheet after natural alcoholization by after unpacking, cutting into slices, send into damping machine 101 and carry out loose and moisture regain process, damping machine 101 exports smoked sheet temperature for (38～48) DEG C ± 1 DEG C, and moisture content be that (17～20) % ± 1%(loosening and gaining moisture temperature, time and outlet moisture content are according to quality of tobacco setting)；
(2) select leaf destemming: smoked sheet feeding spectrum de-burring machine 102 after moisture regain, (cabo more than diameter 1.2mm) will be rejected containing stalk Nicotiana tabacum L. by spectrum remove impurity, reject this batch of Nicotiana tabacum L. of artificial destemming rear entrance of Nicotiana tabacum L. out；
(3) smoked sheet multi-stage screening and selectivity are cut: the smoked sheet after spectrum remove impurity is entered the first screening machine 103 and sieves, by area 550mm2Above large stretch of Nicotiana tabacum L. enters microtome 104 to carry out selectivity and cuts: make after cutting more than 70% smoked sheet area control at (300～550) mm2Between, area 550mm2Following smoked sheet is directly entered the second screening machine 105, and diameter 1.0mm fragment is sifted out by the second screening machine 105；Area 550mm2With area (300～550) mm after above large stretch of Nicotiana tabacum L. cutting2In, area 300mm2Small pieces Nicotiana tabacum L. enters the first container 106 to carry out producing buffering；
(4) cut tobacco is cut: after electromagnetism de-burring machine 107 remove impurity, enter the 3rd screening machine 108 sieve from the first container 106 smoked sheet that offers for sale, the smoked sheet of more than diameter 1.2mm enters filament cutter 109 and carries out shredding, the debris screen that tobacco cut width is (0.7～0.9) ± 0.05mm, below 1.2mm removes；
(5) cut tobacco warming and humidifying: the first warming and humidifying machine 1010 of the cut tobacco after shredding being sent into heats, the first warming and humidifying machine 1010 steam flow can select within the scope of 50-1000kg/h, and outlet temperature can reach (55～70) ± 1 DEG C；
(6) leaf thread material feeding: the cut tobacco after the first warming and humidifying machine 1010 is sent into charger 1011 and feeds in raw material, improve inherent quality of tobacco leaf and physical property, feed ratio is set within the scope of cut tobacco quality (1.0 4.5) %, reinforced outlet moisture content selects as needed within the scope of (20～23) %, and control accuracy is ± 1%；
(7) storage fermentation: reinforced rear cut tobacco enters the second container 1012 and carries out storage fermentation, storage environment is hot and humid environment, utilize the fermentation of Nicotiana tabacum L., being beneficial to the mellow and full of tabacco fragrance and release, storage environment air themperature selects in (42～46) DEG C scope, and control accuracy is ± 1.5 DEG C, relative humidity selects in (70～75) % scope, control accuracy ± 3%, period of storage is (10～15) h, and the smoked sheet moisture content after storage is (19～22) %；
(8) cut tobacco primary drying: the cut tobacco after reinforced is sent into the second warming and humidifying machine 1013 and carries out preliminarily dried, the second warming and humidifying machine 1013 hot blast temperature can select between (90～140) DEG C, and dried moisture content of cut tobacco reaches (17～19) % ± 0.5%；
(9) cut tobacco redrying: the cut tobacco after primary drying is sent into stagewise cut tobacco drying machine 1014(model KLD-2Z) it is dried, equipment outlet moisture content of cut tobacco is (12～13) % ± 0.5%, and temperature is (40～60) DEG C ± 1 DEG C；
(10) cut tobacco purifies: dried cut tobacco enters and interrupts blower 1015 through interrupting and selecting crude drugs with winnower, the stalk label in cut tobacco is rejected so that cut tobacco degree of purity reaches more than 99.5%, and the cut tobacco length of 85% controls between (5～15) mm；
(11) perfuming storage silk: interrupt rear cut tobacco and enter Perfuming machine 1016, carrying out perfuming according to product style, after perfuming, cut tobacco enters the 3rd storage cabinet 1017 and stores silk, and Storing period is not less than 4 hours, storage silk ambient temperature is (25～27) DEG C, and relative humidity is (62 ± 3) %；
(12) rolling: by blower 1018 wind, cut tobacco is delivered to cigarette machine 1019 and rolls, hard waste amount controls (25 35) %, picks stalk amount and controls at (1.0 2.5) %, and resistance to suction controls (1,150 1200) Pa, Cigarette circumference (17 19) mm ± 0.2mm.
Described damping machine 101 adopt declare simultaneously patent of invention " a kind of improve Nicotiana tabacum L. warming and humidifying uniformity and reduce make broken damping machine (CN2015110107813)；Described charger 1011 adopts granted patent " a kind of combination type charger " (CN201320852629.X), this equipment adopts the two-sided splash loading of waterfall streaming, there is simple in construction, reinforced uniformly, the advantage such as feed liquid utilization rate is high, tobacco shred is little without being wound around conglomeration, floor space, and humidity discharging is effective and feed liquid loss is little.Described first warming and humidifying machine the 1010, second warming and humidifying machine 1013 adopts Chinese patent " the Novel fluidization bed warming and humidifying machine for tobacco scrap prodn " (CN201520100662.6), this equipment has warming and humidifying and dry two kinds of functions, has favorable loosening effect, improve mouthfeel, keep tabacco fragrance, promote the advantages such as aesthetic quality.The described winnower 1015 that interrupts is Chinese patent " reproducing tobacco shred shredding aidr bells blast system " (CN201510291481.0), this equipment can require customized cut-off tobacco shred according to different process, avoid no marking phenomenon simultaneously, and carrying out selecting crude drugs with winnower purification to playing short tobacco shred, final Output Size is uniform, the clean tobacco shred of moderate length.Other equipment are the mature equipment that tobacco business is conventional.
nullDescribed damping machine 101 adopts the patent of invention simultaneously declared " a kind of improve Nicotiana tabacum L. warming and humidifying uniformity and reduce and make structure such as Fig. 2 of broken damping machine (CN2015110107813) to shown in 6，A kind of Nicotiana tabacum L. warming and humidifying uniformity that improves makes broken damping machine with minimizing，Including fixed frame 1，The front-end and back-end of fixed frame 1 are equipped with the first maintenance door 36，Fixed frame 1 is provided with cylinder 2，The angle that cylinder 2 tilts with horizontal direction on fixed frame 1 is 3.5 degree～4.5 degree settings，The rotating speed of cylinder 2 regulates between 8r/min～16r/min，Cylinder 2 and fixed frame 1 are rotationally connected，Actual production process can realize being rotationally connected between cylinder 2 and fixed frame 1 by arranging carrying roller between cylinder 2 and fixed frame 1.The rear and front end of cylinder 2 is respectively equipped with charging cover 3 and discharge cover 4, and charging cover 3, discharge cover 4 are equipped with the steam double base nozzle 33 that can Nicotiana tabacum L. be humidified, can be adjusted according to the dry and wet situation of the dry and wet situation of Nicotiana tabacum L. and air in the process of production.Charging cover 3 is provided with charging and shakes groove 5, and discharge cover 4 is provided with discharging and shakes groove 6, and discharge cover 4 is provided with the second maintenance door 35 of easy access.Cylinder 2 outer wall is provided with heat-insulation layer, as it is shown on figure 3, cylinder 2 inwall is provided with the multiple multiple flights 7 copying nail 8 and be equally spaced being equally spaced, copies nail 8 and flight 7 cross-distribution.
Damping machine during this use is novel also includes hot air duct system, exhausting moisture pipeline system, circulated air tubing.
As shown in Figures 2 and 3, described hot air duct system includes heater 13, hot-air inlet pipe road 12, hot blast main pipe 17, cold wind intake stack 11, hot blast wind pipe 19, air-heater 10, hot blast motor 9, wherein hot blast motor 9 and air-heater 10 are respectively positioned on ground, hot blast motor 9 and air-heater 10 are in transmission connection, the left end of cold wind intake stack 11 is connected with fresh air, the right-hand member of cold wind intake stack 11 is connected with air-heater 10, and cold wind intake stack 11 is provided with the first MOD 14 for regulating air quantity.The left end in hot-air inlet pipe road 12 is connected with heater 13, and the right-hand member in hot-air inlet pipe road 12 is connected with air-heater 10, and hot-air inlet pipe road 12 is provided with the second MOD 15 for regulating air quantity.Production can regulate the hot blast temperature in hot blast main pipe 17 and air quantity by the air force of adjustment hot blast air and cold wind air, easy to operate.
One end of hot blast main pipe 17 is connected with air-heater 10, and the other end of hot blast main pipe 17 is connected with cylinder 2, and hot blast main pipe 17 is provided with the steam jet 16 for regulating hot blast humidity, it is possible to be adjusted controlling to the humidity of Nicotiana tabacum L. in the process produced.Hot blast main pipe 17 is additionally provided with the temperature monitor 34 for showing hot blast temperature, it is possible to be adjusted the temperature in hot blast main pipe 17 controlling in the process produced.
As shown in Figure 4, being provided with hot blast wind pipe 19 in cylinder 2, circumferentially arranged with three spokes 39 between cylinder 2 and hot blast wind pipe 19, the angle between adjacent two spokes 39 is 120 degree.Hot blast wind pipe 19 left end end is blind end, hot blast wind pipe 19 right-hand member end and cylinder 2 are rotationally connected, the swivel joint 18 that tobacco business is conventional can be adopted in actual production to connect hot blast wind pipe 19 and cylinder 2, and hot blast wind pipe 19 is connected with hot blast main pipe 17.
As shown in Figure 5,6, described hot blast wind pipe 19 is circumferentially provided with four fins 37 along duct wall, angle between two adjacent fins is 90 degree, hot blast wind pipe 19 is additionally provided with multiple harrow nail 38 and multiple fumarole 40 along duct wall circumference, and harrow nail 38 and fumarole 40 are all along the duct wall Spiral distribution of hot blast wind pipe 19.Described fin 37 is tabular, fin 37 is arranged along the axial direction of hot blast wind pipe 19, the length of fin 37 is less than or equal to the length of hot blast wind pipe 19, described harrow nail 38 and fumarole 40 are respectively positioned between two adjacent fins 37, harrow nail 38 is arranged along the radial direction of hot blast wind pipe 19, and fix vertical with hot blast wind pipe 19 of harrow nail 38 is connected, the length of harrow nail 38 is less than the width of fin 37.
nullAs shown in Figure 3，Described exhausting moisture pipeline system includes the first charging aperture exhausting moisture pipeline 29、Second charging aperture exhausting moisture pipeline 42、Humidity discharging supervisor 27、Moisture-eliminating blower 25、Humidity discharging motor 24、Discharging opening exhausting moisture pipeline 41，Wherein the first charging aperture exhausting moisture pipeline 29、Second charging aperture exhausting moisture pipeline 42 is respectively arranged at charging and shakes above groove 5 on the fixed frame 1 of both sides，The left end of the first charging aperture exhausting moisture pipeline 29 groove 5 that shakes with charging is connected，The right-hand member of the first charging aperture exhausting moisture pipeline 29 is responsible for 27 with humidity discharging and is connected，First charging aperture exhausting moisture pipeline 29 is provided with the 3rd MOD 32 for regulating air quantity，The left end of the second charging aperture exhausting moisture pipeline 42 groove 5 that shakes with charging is connected，The right-hand member of the second charging aperture exhausting moisture pipeline 42 is responsible for 27 nearly feed inlet ends with humidity discharging and is connected，Second charging aperture exhausting moisture pipeline 42 is provided with the 4th MOD 43 for regulating air quantity，The right-hand member of humidity discharging supervisor 27 is connected with moisture-eliminating blower 25，Moisture-eliminating blower 25 and humidity discharging motor 24 are in transmission connection，Humidity discharging motor 24 and moisture-eliminating blower 25 are all fixing with fixed frame 1 to be connected，Discharging opening exhausting moisture pipeline 41 is arranged at discharging and shakes on the fixed frame 1 above groove 6，The upper end of discharging opening exhausting moisture pipeline 41 is responsible for 27 ends with the humidity discharging near moisture-eliminating blower 24 and is connected，The lower end of discharging opening exhausting moisture pipeline 41 is provided with dampproof cover 31，Dampproof cover 31 can effectively prevent discharging opening from the gas that overflows occur，Material is caused to fly upward，Discharging opening exhausting moisture pipeline 41 is provided with the 5th MOD 30 for regulating air quantity.
As shown in Figure 3, described circulated air tubing includes circulated air blower fan 21, circulated air motor 20, circulated air supervisor 22, heat exchanger 23, circulated air exhausting moisture pipeline 46, heat exchanger 23 is arranged on charging cover 3, and heat exchanger 23 is provided with for overhauling and being easy to the 3rd Clean-maintenance door 28.Circulated air blower fan 21, circulated air motor 20, circulated air supervisor 22 is all fixing with fixed frame 1 to be connected, circulated air blower fan 21 and circulated air motor 20 are in transmission connection, the left end of circulated air supervisor 22 is connected with charging cover 3, the right-hand member of circulated air supervisor 22 is connected with circulated air blower fan 21, circulated air supervisor 22 is provided with the 6th electric adjustable air doors 44 for regulating air quantity, circulated air exhausting moisture pipeline 46 is arranged between circulated air supervisor 22 and humidity discharging supervisor 27, one end of circulated air exhausting moisture pipeline 46 is responsible for 22 with circulated air and is connected, the other end of circulated air exhausting moisture pipeline 46 is responsible for 27 ends with the humidity discharging near moisture-eliminating blower 25 and is connected, circulated air exhausting moisture pipeline 46 is provided with the 7th electric adjustable air doors 45 for regulating air quantity.
During production, the Nicotiana tabacum L. material 47 of moisture 10～15% enters cylinder 2 by the charging groove 5 that shakes arranged on charging cover 3, cylinder 2 and hot blast wind pipe 19 synchronous axial system is ensured by swivel joint 18, flight 7 on the process intermediate roll 2 rotated rises with copying nail 8 drive Nicotiana tabacum L. materials 47, the process wherein risen is equivalent to carry out loose to Nicotiana tabacum L. material 47, humidification system is controlled amount of water and by steam double base nozzle 33, Nicotiana tabacum L. material 47 is humidified, start when the position that Nicotiana tabacum L. material 47 is taken up 10 o'clock to about 11 o'clock to fall, Nicotiana tabacum L. material 47 drops on hot blast wind pipe 19, fall cylinder 2 cylinder from hot blast wind pipe 19 upthrow again, add the number of times that stir-fries of Nicotiana tabacum L. material 47 accordingly, reduce the drop of Nicotiana tabacum L. material 47.On this external hot air wind pipe 19 outer wall arrange fin 37, harrow nail 38, fumarole 40 air-flow all Nicotiana tabacum L. material 47 can be played the effect of buffering, decrease making of Nicotiana tabacum L. material 47 broken.
When, in the process that Nicotiana tabacum L. material 47 overturns in cylinder 2, by hot air duct system, circulated air tubing, Nicotiana tabacum L. material 47 being heated, improve the temperature of Nicotiana tabacum L. material 47, promote Nicotiana tabacum L. material 47 absorption rate.Wherein the hot blast from the hot blast wind pipe 19 of hot air duct system flows to the flow direction with Nicotiana tabacum L. material 47 and forms convection current, is beneficial to Nicotiana tabacum L. material 47 and hot blast uniform contact.And from Nicotiana tabacum L. material 47, moisture out and dampness are entered between the humidity discharging that workshop is arranged through humidity discharging mouth 26 by moisture regain system in the middle of the process of moisture regain.
Nicotiana tabacum L. material 47 after final moisture regain discharges cylinder 2 by the groove 6 that shakes of the discharging of setting in discharge cover 4, completes whole resurgence process.
Claims (1)
1. the throwing system of a ramuscule cigarette, it is characterized in that: include cigarette machine and the damping machine being sequentially connected by belt feeder, spectrum de-burring machine, first screening machine, microtome, second screening machine, first container, electromagnetism de-burring machine, 3rd screening machine, filament cutter, first warming and humidifying machine, charger, second container, second warming and humidifying machine, stagewise cut tobacco drying machine, interrupt winnower, Perfuming machine, 3rd container and blower, blower is connected by air delivery pipe with cigarette machine, wherein, first screening machine has two outlets, one outlet is connected with microtome, another outlet is connected with the second screening machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620019834.1U CN205358191U (en) | 2016-01-11 | 2016-01-11 | Throwing system of ramuscule cigarette |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620019834.1U CN205358191U (en) | 2016-01-11 | 2016-01-11 | Throwing system of ramuscule cigarette |
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| CN205358191U true CN205358191U (en) | 2016-07-06 |
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| CN201620019834.1U Active CN205358191U (en) | 2016-01-11 | 2016-01-11 | Throwing system of ramuscule cigarette |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106343600A (en) * | 2016-08-25 | 2017-01-25 | 上海烟草集团有限责任公司 | Post-treatment process for improving quality and performance for tobacco products regenerated by papermaking |
| CN106539126A (en) * | 2016-12-09 | 2017-03-29 | 河南中烟工业有限责任公司 | A kind of preferable ramuscule filter stick of pressure drop stability and its application |
| CN109156860A (en) * | 2018-06-19 | 2019-01-08 | 山东中烟工业有限责任公司 | A kind of throwing method of suitable ramuscule cigarette |
| CN113208142A (en) * | 2021-02-04 | 2021-08-06 | 湖北中烟工业有限责任公司 | Multifunctional tobacco shred processing system |
-
2016
- 2016-01-11 CN CN201620019834.1U patent/CN205358191U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106343600A (en) * | 2016-08-25 | 2017-01-25 | 上海烟草集团有限责任公司 | Post-treatment process for improving quality and performance for tobacco products regenerated by papermaking |
| CN106539126A (en) * | 2016-12-09 | 2017-03-29 | 河南中烟工业有限责任公司 | A kind of preferable ramuscule filter stick of pressure drop stability and its application |
| CN109156860A (en) * | 2018-06-19 | 2019-01-08 | 山东中烟工业有限责任公司 | A kind of throwing method of suitable ramuscule cigarette |
| CN109156860B (en) * | 2018-06-19 | 2021-08-20 | 山东中烟工业有限责任公司 | Shredding method suitable for fine cigarettes |
| CN113208142A (en) * | 2021-02-04 | 2021-08-06 | 湖北中烟工业有限责任公司 | Multifunctional tobacco shred processing system |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP02 | Change in the address of a patent holder |
Address after: 450000 Yulin South Road, Henan, Zheng Dong, No. 16 South Road, Zhengzhou Patentee after: China Tobacco Henan Industrial Co., Ltd. Address before: 450000 No. 29, agricultural East Road, Zheng Dong New District, Henan, Zhengzhou Patentee before: China Tobacco Henan Industrial Co., Ltd. |