CN112352552A

CN112352552A - Sunflower comprehensive treatment device

Info

Publication number: CN112352552A
Application number: CN202011298420.4A
Authority: CN
Inventors: 不公告发明人
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-11-19
Filing date: 2020-11-19
Publication date: 2021-02-12

Abstract

The invention relates to a comprehensive sunflower processing device which comprises a flower stalk removing component, a threshing component, a melon seed peeling component, a flower disc crushing component and a byproduct extrusion temporary storage component. Through specifically setting for each part, not only realized the effective separation to flower base, melon seed and flower disc, still carried out real-time broken high-efficient recovery to the flower disc simultaneously, also peeled the operation to the melon seed of cooking simultaneously, realized all handling to the product and the by-product of sunflower, realized the high-efficient processing of sunflower.

Description

Sunflower comprehensive treatment device

Technical Field

The invention relates to the field of intelligent agriculture and environmental protection, in particular to a comprehensive sunflower treatment device.

Background

In some areas (such as river-sleeve areas and Ningxia) in North China, sunflowers which are important economic crops are planted in a large quantity, and because the areas are relatively dry and have sufficient illumination, the sunflowers planted in the areas are large and full in seed grains, and the pectin content of the sunflowers which are byproducts is better. The existing harvesting and processing method of the sunflower mostly adopts a manual or semi-manual processing mode, after the crops are harvested, the sunflower discs are integrally aired, the sunflower seeds are manually peeled and fried or oil is extracted, the flower discs are mostly burnt, in recent years, the flower discs are recycled only as fermentation raw materials, but the main nutritional ingredients of the sunflower discs are many, wherein the main nutritional ingredients comprise 7% -9% of crude protein, 6.5% -10.5% of crude fat, 17.1% of crude fiber, 43.9% of nitrogen-free extract, 40.0% -48.9% of crude starch, 2.4% -3.0% of pectin (the pectin content in river sleeve areas is higher), and 10% of ash powder. The contents of crude protein and nitrogen-free extract are comparable to grain, the crude fat content is more than l times higher than that of oat grains and barley grains, and the ash powder also contains a large amount of calcium element. The flower disc is in the traditional Chinese medicine field, is commonly used for treating symptoms such as hypertension, headache, dizziness, tinnitus, dysmenorrhea, metrorrhagia, and the like, and if the flower disc can be efficiently recycled in real time while melon seeds are efficiently treated, the cost of the traditional Chinese medicines can be greatly reduced.

Disclosure of Invention

In order to solve the technical problems, the invention provides a comprehensive sunflower processing device.

The method is realized by the following technical means:

a comprehensive sunflower processing device comprises a flower stalk removing component, a threshing component, a melon seed peeling component, a flower disc crushing component and a byproduct squeezing and temporary storage component.

The pedicel removing component comprises a pedicel removing cavity shell, a raw material inlet conveyor belt, a first conveying roller rod, a pedicel friction disc, a friction disc rotating shaft, a friction disc driving motor, a pedicel sieve plate and a pedicel temporary storage box; the flower stalk removing cavity shell is communicated with the front and the back, the raw material inlet conveying belt is transversely arranged at an opening at the front end of the flower stalk removing cavity shell and used for conveying raw materials into the flower stalk removing cavity shell, a pair of first conveying roller parts are arranged behind the raw material inlet conveying belt, each first conveying roller part comprises a first conveying roller and a first conveying roller rod, the first conveying rollers are transversely arranged, a gap between the first conveying roller parts allows flower discs of sunflowers to pass through, the first conveying roller at the upper part is connected with the inner top wall of the flower stalk removing cavity shell through the first conveying roller rods, the first conveying roller at the lower part is connected with the flower stalk sieve plate through the first conveying roller rods at the lower part, a pair of flower stalk friction discs are arranged behind the first conveying roller parts, the pair of flower stalk friction discs are oppositely arranged, the bottom surface of the flower stalk friction discs at the upper part and the top surface of the flower stalk friction discs at the lower part are both roughened hard alloy planes, the back of each pedicel friction disc is connected with a friction disc rotating shaft, the friction disc driving motor is connected with the friction disc rotating shafts through a speed reducer and drives the friction disc rotating shafts to rotate, the rotating directions of the two opposite pedicel friction discs are arranged in a reverse mode, a pair of first conveying roller components are arranged behind the pedicel friction discs, the pedicel sieve plate is arranged at the bottom of the pedicel removing cavity shell, and a pedicel temporary storage box is arranged at the bottom of the pedicel sieve plate.

The part of threshing is including heating chamber shell, the heater block, the heating conveyer belt, the chamber shell of threshing, the carousel driving motor of threshing, the second transfer roller, a spring, the spring shell, top friction plate, first flower disc conveyer belt, the second flower disc conveyer belt, omit the melon seed sieve, omit melon seed sliding tube, first spout tuyere, first wind-jet gas storage chamber, first arc division board, the air-out perforated plate, debris temporary storage area, big melon seed vibration sieve, little melon seed vibration sieve, vibration generator, big melon seed discharge port, little melon seed discharge port, big melon seed prepare material temporary storage chamber, big melon seed stir-frying section of thick bamboo, little melon seed prepare material chamber, little melon seed stir-frying section of thick bamboo and crushed aggregates bin of keeping in.

The heating cavity shell is arranged behind the flower base removing cavity shell and is also arranged to be communicated front and back, the heating component is arranged at the upper part in the heating cavity shell, and the heating conveyor belt is arranged at the lower part in the heating cavity shell; the threshing cavity shell is arranged at the rear part of the heating cavity shell and is also arranged to be communicated back and forth, a plurality of second conveying roller components and a plurality of top friction plates are arranged at the upper part in the threshing cavity shell, each second conveying roller and each top friction plate are arranged at intervals, a plurality of threshing turntables are arranged at the lower part in the threshing cavity shell, each second conveying roller component comprises a second conveying roller, a spring and a spring shell, the second conveying rollers are transversely arranged, roller shafts at the two ends of the second conveying rollers are arranged in the spring shell, the top of the spring shell is connected with the inner top wall of the threshing cavity shell, the spring is arranged in the spring shell, the top end of the spring is connected with the top of the spring shell, the bottom end of the spring is connected with the roller shafts at the two ends of the second conveying rollers, the top of each top friction plate is connected with the inner part of the threshing cavity shell, the bottom of each top friction plate is provided with densely arranged sharp bulges, and densely, and be provided with the point arch on threshing rotary table's top surface, threshing rotary table driving motor passes through the speed reducer and is connected with threshing rotary table's bottom and drives threshing rotary table's rotation, is provided with first floral whorl conveyer belt, omits melon seed sieve and second floral whorl conveyer belt in order at threshing rotary table's rear, the top of omitting melon seed sliding tube and omitting melon seed sieve below intercommunication, bottom and threshing rotary table's below intercommunication, be provided with a plurality ofly on threshing cavity shell's the lateral wall of threshing rotary table below threshing cavity shell first spout the wind mouth, first spout wind gas storage chamber is used for providing gas and carrying out the pressure boost to spun gas to first spout the wind mouth, is provided with on the lateral wall of threshing cavity shell relative with first spout the air-out perforated plate, from the top down slope be provided with big melon seed vibration sieve and little melon seed vibration sieve in order under threshing rotary table, vibration generator is used for providing the power of vibration to big melon seed and little melon seed vibration sieve, the lateral wall department of meeting of the lower end of vibrating sieve plate and threshing chamber shell has seted up big melon seed discharge port, has seted up little melon seed discharge port in the lower end of little melon seed vibrating sieve plate and the lateral wall department of meeting of threshing chamber shell, big melon seed prepareeing material and keeping in chamber and big melon seed discharge port intercommunication, little melon seed prepareeing material keeps in chamber and little melon seed discharge port intercommunication, big melon seed stir-fry section of thick bamboo is used for turning over the material of stir-fry entering to keep in chamber intercommunication with big melon seed prepareeing material, little melon seed stir-fry section of thick bamboo is used for turning over the material of stir-fry entering to keep in chamber intercommunication with little melon seed prepareeing material, be provided with in vibration generator's top first arc division board, the regional formation between first arc division board and the air-out perforated plate debris district of keeping in, be provided.

The melon seed peeling component is respectively communicated with the discharge ports of the big melon seed stir-frying cylinder and the small melon seed stir-frying cylinder and is used for peeling the entering melon seeds.

The flower disc crushing component comprises a crushing cavity shell, a crushing roller, a crushing shaft cutter, a crushing motor, a crushing wall cutter and a crushing cavity discharge port; smash the chamber shell and set up in the rear below of second colored dish conveyer belt, the open setting in top of smashing the chamber shell, crushing roller transversely arrange in smash the chamber shell, laid the multirow in the periphery of crushing roller crushing shaft sword, the equipartition is equipped with the multirow on the inside wall of smashing the chamber shell and interior diapire crushing wall sword, crushing shaft sword and crushing wall sword looks interval set up, crushing motor passes through the speed reducer and is connected with the crushing roller to drive the rotation of crushing roller, seted up on the diapire of smashing the chamber shell smash the chamber bin outlet.

The byproduct extrusion temporary storage component comprises an extrusion cavity shell, an extrusion cavity feeding port, an extrusion plate and an extrusion telescopic rod; the extrusion chamber shell is located the below of smashing the chamber shell, extrusion chamber pan feeding mouth open on the roof of extrusion chamber shell and with smash the chamber bin outlet intercommunication, vertically be provided with in the extrusion chamber shell the stripper plate, the other end is connected with the inside wall of extrusion chamber shell to extrusion telescopic link one end, realizes through the extension of extrusion telescopic link with shorten that the stripper plate removes and carries out the extrusion operation to the material about the realization in the extrusion chamber shell.

The melon seed peeling part comprises a peeling cavity shell, a peeling cavity feeding opening, a peeling sieve plate, a peeling transmission roller rod, a second air nozzle, a second air spraying and storing cavity, a second arc-shaped separation plate, a shell material temporary storage area, a seed material temporary storage area, an air outlet and a seed material storage box; the peeling cavity feeding port is arranged on one side wall of the peeling cavity shell and is communicated with a discharge port of the big melon seed stir-frying cylinder or the small melon seed stir-frying cylinder, one end of the peeling sieve plate is connected with the inner side wall of the peeling cavity shell at the peeling cavity feeding port, the other end of the peeling sieve plate is suspended, a plurality of peeling conveying roller components are arranged above the peeling sieve plate, each peeling conveying roller component comprises a peeling conveying roller and a peeling conveying roller rod, the outer surface of the peeling conveying roller is a roughened hard alloy layer, the distance between the peeling conveying roller and the peeling sieve plate is smaller than or equal to the sieve pore diameter of the big melon seed vibration sieve plate, a plurality of second air nozzles are arranged on the inner side wall of the peeling cavity shell at the opposite side of the hanging end of the peeling sieve plate below the peeling sieve plate, the second air spraying air storage cavity is communicated with the second air nozzles and supplies air to the second air nozzles, and a second arc-shaped partition plate is arranged under the, the temporary storage area for the shell materials is formed under the peeling sieve plate, the temporary storage area for the seed materials is formed in the area between the second arc-shaped partition plate and the side wall of the peeling cavity shell on one side of the second air nozzle, the air outlet is formed in the top wall of the peeling cavity shell, and the seed material storage box is arranged at the bottom of the peeling cavity shell and communicated with the temporary storage area for the seed materials.

Preferably, each of the first transfer roller units further includes a first transfer roller driving motor for driving the first transfer roller to rotate, thereby transferring the material backward.

Preferably, the mesh aperture of the flower stalk sieve plate is 10-30 mm.

Preferably, the heating member is a resistance radiation heating rod or an infrared radiation heater.

Preferably, the heating conveyor belt is a conveyor belt with a resistance heating rod arranged inside, or the heating conveyor belt is a conveyor belt with a bottom part spraying hot air upwards.

Preferably, the distance between the heating component and the heating conveyor belt is larger than the thickness of the flower disc.

Preferably, the clearance between the threshing turntable and the second conveying roller and between the threshing turntable and the top friction plate is smaller than or equal to the thickness of the flower disc.

Preferably, the sieve pore diameter of the large melon seed vibrating sieve plate is larger than that of the small melon seed vibrating sieve plate (the pore diameter of each sieve pore is set according to the size of melon seeds needing to be sieved in actual production).

Preferably, the top end of the first arc-shaped partition plate extends in an arc shape in a direction away from the first air nozzle, and the top end of the second arc-shaped partition plate extends in an arc shape in a direction away from the second air nozzle.

The terms "front" and "rear" in the present invention are both in terms of the material distribution direction, and for example, in fig. 1, the left end is front and the right end is rear, which means that the direction of the position where the material first contacts is front, and the absolute position and direction are not.

Through the implementation of the technical scheme, the invention can obtain the following technical effects:

through setting up the first conveying roller of left and right sides and the middle flower base friction disk that sets up reverse rotation, realized controlling both ends instantaneous centre gripping and middle upper and lower friction and the purpose of removing the flower base to can realize getting rid of the flower base at the in-process of advancing slowly.

Through get rid of the part at the flower base and threshing and set up heating part and heating conveyer belt between the chamber, can carry out drying process in the flower disc before threshing to can make follow-up threshing operation more smooth and easy, the melon seed can descend with the compactness of outsourcing cover portion after having dried, thereby only need to carry out the friction to it and can realize high-efficient threshing.

The threshing turntable and the top friction plate are arranged at the rear part of the heating part, melon seeds on the flower disc are slightly beaten and rubbed through the arranged pointed bulges (the tops of the pointed bulges are round balls), efficient threshing operation is realized, most flower discs naturally face downwards due to different specific gravity distributions, but a small amount of flower discs face upwards are also arranged, the threshing operation of the flower discs facing upwards is supplemented due to the arrangement of the top friction plate, the front faces of the flower discs face downwards, the pointed bulges of the top friction plate can realize the short-time instant fixing effect on the flower discs, so that the effect of generating relative displacement between the threshing turntable and the flower discs in the front direction is realized, otherwise, the flower discs can integrally rotate for a short time due to the fixation of the back parts by the pointed bulges of the threshing turntable and generate the effect of generating the relative displacement friction with the top friction plate, and the threshing effect can be greatly improved due to the specific structure, and the second conveying rollers arranged at intervals can realize slow advancing of the flower disc, so that continuous threshing can be realized.

Through setting up two looks spaced flower disc conveyer belts, the centre sets up and misses the melon seed sieve and will fall temporarily in the melon seed is handled in the further part that returns to of melon seed in data send process to can avoid too much melon seed by being the flower disc and broken, not only extravagant product, also avoided in addition to mix improper composition in the byproduct. The melon seeds and other sundries are separated through density difference by arranging the air nozzle and related components. The direction of the airflow can be controlled by arranging the air outlet porous plate, and the miscellaneous materials are prevented from being blown out. The two layers of vibrating sieve plates are arranged at the positions below the threshing rotary table and after air spraying separation, so that the melon seeds are classified, the final products are classified, and the efficiency of subsequent production is greatly improved.

Peeling by extruding friction mode is carried out to melon seeds after frying, the efficient peeling effect is realized, the mode that sets up the separation of jet-propelled after peeling simultaneously can efficient separation seed material and cladding, through setting up the concrete mode of setting up peeling sieve and the position setting of air exit, because peeling sieve play is from ascending air current down, the unsettled clearance department of peeling sieve simultaneously is the region that the material fell down, also from ascending air current down, can break up the material realization, realized not only can carry out high-efficient separation to seed material and cladding through the density difference, also can preseparate (approximate layering) skin material and seed material at peeling in-process simultaneously, thereby produce positive effect to subsequent separation.

The flower disc is directly crushed after threshing, so that the influence on the final application effect of the flower disc caused by the reduction of the content of components such as moisture, pectin and the like in the whole temporary storage time process of the flower disc is avoided. The flower disc is directly crushed after threshing, can be sealed and stored through extrusion after being crushed, and can greatly reduce the manufacturing strength when being subjected to subsequent operations such as boiling and the like, thereby greatly improving the production efficiency of the by-product of the flower disc.

Drawings

Fig. 1 is a schematic view of an internal structure of the comprehensive sunflower treatment device.

FIG. 2 is a schematic view of the inner view structure of the melon seed peeling part of the present invention.

Fig. 3 is a schematic structural view of the threshing turntable and the sharp projections of the top friction plate of the present invention.

Wherein: 101-raw material inlet conveyor belt, 102-first conveyor roller rod, 103-first conveyor roller, 104-pedicel friction disc, 105-friction disc rotating shaft, 106-friction disc driving motor, 107-pedicel sieve plate, 108-pedicel temporary storage box, 201-heating component, 202-heating conveyor belt, 203-threshing rotary disc, 204-threshing rotary disc driving motor, 205-second conveyor roller, 206-spring, 207-spring shell, 208-top friction plate, 209-first flower disc conveyor belt, 210-second flower disc conveyor belt, 211-missing melon seed sieve plate, 212-missing melon seed sliding tube, 213-first air nozzle, 214-first air injection air storage cavity, 215-first arc partition plate, 216-air outlet porous plate, 217-sundry temporary storage area, 218-big melon seed vibrating sieve plate, 219-small melon seed vibrating sieve plate, 220-vibration generator, 221-big melon seed material temporary storage cavity, 222-big melon seed stir-frying cylinder, 223-small melon seed material temporary storage cavity, 224-small melon seed stir-frying cylinder, 225-crushed material storage box, 300-melon seed peeling part, 301-peeling cavity feeding port, 302-peeling sieve plate, 303-peeling conveying roller, 304-peeling conveying roller rod, 305-second air nozzle, 306-second air injection and air storage cavity, 307-second arc-shaped partition plate, 308-crushed material temporary storage area, 309-seed material temporary storage area, 310-air outlet, 311-seed material storage box, 401-crushing roller, 402-crushing shaft knife, 403-crushing motor, 404-crushing wall knife, 405-crushing cavity discharging port, 501-extruding plate, 502-extruding telescopic rod.

The drawings are schematic, and some positions are not precisely arranged in proportion to each other for more clearly describing the invention, so that the technical scheme of the invention can be implemented by those skilled in the art through fully disclosing the invention.

Detailed Description

Further description is made with reference to the accompanying drawings: fig. 1 to 2 show a comprehensive sunflower processing apparatus according to this embodiment, which includes a pedicel removing unit, a threshing unit, a melon seed peeling unit, a disc crushing unit, and a byproduct squeezing and temporary storage unit.

As shown in fig. 1, the pedicel removing means includes a pedicel removing chamber housing, a material inlet belt 101, a first transfer roller 103, a first transfer roller lever 102, a pedicel friction disk 104, a friction disk rotation shaft 105, a friction disk drive motor 106, a pedicel sieve plate 107, and a pedicel temporary storage box 108.

The flower stalk removing cavity shell is communicated from front to back (namely communicated from left to right in figure 1), the raw material inlet conveying belt is transversely arranged at an opening at the front end of the flower stalk removing cavity shell and conveys raw materials into the flower stalk removing cavity shell, a pair of first conveying roller parts are arranged behind the raw material inlet conveying belt, each first conveying roller part comprises a first conveying roller and a first conveying roller rod, the first conveying rollers are transversely arranged, a gap between the first conveying roller parts allows a flower disc of a sunflower to pass through, the first conveying roller at the upper part is connected with the inner top wall of the flower stalk removing cavity shell through the first conveying roller rods, the first conveying roller at the lower part is connected with the flower stalk sieve plate through the first conveying roller rods at the lower part, a pair of flower stalk friction disks are arranged behind the first conveying roller parts, and the pair of flower stalk friction disks are oppositely arranged, the bottom surface of the flower base friction disc at the upper part and the top surface of the flower base friction disc at the lower part are both roughened hard alloy planes (because the flower base is only removed, the roughened surface is only the roughened surface but not densely arranged, so that the dropping of the melon seeds cannot be greatly influenced, but certain influence on the tightness of the melon seeds is also caused, and the working strength of subsequent threshing is reduced), the back parts of the flower base friction discs are both connected with friction disc rotating shafts, the friction disc driving motors are connected with the friction disc rotating shafts through speed reducers and drive the rotation of the friction disc rotating shafts, the rotating directions of the two opposite flower base friction discs are arranged in an opposite mode, a pair of first conveying roller components (the same as the arrangement mode of the previous pair of first conveying roller components) is arranged behind the flower base friction discs, and the flower base sieve plate is arranged at the bottom part of the flower base removing cavity shell, the bottom of the flower base sieve plate is provided with a flower base temporary storage box. The opposed first conveying roller members are arranged mainly for conveying the sunflower discs rearward by light pressing.

In order to allow the conveying rollers to obtain power to convey the material backward, each of the first conveying roller parts further includes a first conveying roller driving motor for driving rotation of the first conveying roller to convey the material backward.

The mesh aperture of the flower base sieve plate is 20mm, the flower base sieve plate is mainly used for better supporting the first conveying roller component arranged below and supporting the rotating shaft of the friction disc through the support and the bearing, and the flower base sieve plate is used for sieving the flower base, so that the aperture can be set to be as large as possible. .

As shown in fig. 1 and fig. 3, the threshing component includes a heating chamber shell, a heating component 201, a heating conveyor belt 202, a threshing chamber shell, a threshing turntable 203, a threshing turntable driving motor 204, a second conveyor roller 205, a spring 206, a spring shell 207, a top friction plate 208, a first faceplate conveyor belt 209, a second faceplate conveyor belt 210, a missing melon seed sieve plate 211, a missing melon seed sliding pipe 212, a first air injection nozzle 213, a first air injection and air storage chamber 214, a first arc-shaped separation plate 215, an air outlet porous plate 216, a temporary impurity storage area 217, a big melon seed vibrating sieve plate 218, a small melon seed vibrating sieve plate 219, a vibrating generator 220, a big melon seed outlet, a small melon seed outlet, a big melon seed preparation temporary storage chamber 221, a big melon seed stir-frying cylinder 222, a small melon seed preparation temporary storage chamber 223, a small melon seed stir-frying cylinder 224 and a crushed material storage.

As shown in fig. 1, the heating chamber shell is disposed behind the pedicel removing chamber shell and is also disposed to be through in front and back (i.e., through in left and right in fig. 1), the heating member is disposed at the upper part in the heating chamber shell, and the heating conveyor belt is disposed at the lower part in the heating chamber shell; the threshing cavity shell is arranged at the rear part of the heating cavity shell and is also arranged to be communicated back and forth, 3 second conveying roller parts and 2 top friction plates are arranged at the upper part in the threshing cavity shell, each second conveying roller and each top friction plate are arranged at intervals, 2 threshing turntables are arranged at the lower part in the threshing cavity shell, each second conveying roller part comprises a second conveying roller, a spring and a spring shell, the second conveying rollers are transversely arranged, roller shafts at the two ends of the second conveying rollers are arranged in the spring shell, the top of the spring shell is connected with the inner top wall of the threshing cavity shell, the spring is arranged in the spring shell, the top end of the spring is connected with the top of the spring shell, the bottom end of the spring is connected with the roller shafts at the two ends of the second conveying rollers, the top of the top friction plates is connected with the inner part of the threshing cavity shell, densely arranged pointed bulges are arranged at the bottom of the spring shell, and densely distributed upper and lower through holes are, and be provided with sharp arch on threshing turntable's top surface, threshing turntable driving motor passes through the speed reducer and is connected with threshing turntable's bottom and drives threshing turntable's rotation, as shown in fig. 3, threshing turntable and top friction plate's the bellied sharp top of point are the spheroid structure, avoid causing too much destruction to the melon seed at the in-process of threshing. Threshing rotary table's rear is provided with first colored dish conveyer belt, omits melon seed sieve and second colored dish conveyer belt in order, as shown in fig. 1, missing melon seed sliding tube's top and missing melon seed sieve below intercommunication, the lateral wall intercommunication of the threshing cavity shell of bottom and the below of threshing rotary table is provided with a plurality ofly on threshing cavity shell's of threshing rotary table below the lateral wall first blast nozzle, first wind gas storage chamber is used for providing gas and carrying out the pressure boost to spun gas to first blast nozzle, as shown in fig. 1, the income trachea and the external intercommunication in first wind gas storage chamber to be provided with the fan on going into the trachea, this fan can realize carrying out the pressure boost to spun gas. The wind pressure at the position can be set according to actual conditions, so that the melon seeds are basically not affected, and other impurities (such as residual flower bases and petals) are blown due to lighter weight. Be provided with on the lateral wall of threshing chamber shell relative with first wind-jet nozzle air-out porous plate, air-out porous plate's effect is mainly in order to guarantee the direction of air current, avoids causing the too big condition of atmospheric pressure to take place in inside, and under threshing turntable from the top down the slope in order is provided with big melon seed vibration sieve and little melon seed vibration sieve, is high right-hand low as figure 1 promptly, vibration generator is used for providing the power of vibration to big melon seed vibration sieve and little melon seed vibration sieve, has seted up big melon seed discharge port in the lateral wall department of meeting of the lower end of big melon seed vibration sieve and threshing chamber shell, has seted up little melon seed discharge port in the lower end department of meeting of the lateral wall of little melon seed vibration sieve and threshing chamber shell, big melon seed material preparation temporary storage chamber and big melon seed discharge port intercommunication, little melon seed material temporary storage chamber and little melon seed discharge port intercommunication, big melon seed stir-frying section of thick bamboo is used for stir-, and with big melon seed chamber intercommunication of keeping in of getting ready, little melon seed stir-fry section of thick bamboo is used for turning over the material of stir-fry entering to keep in the chamber intercommunication with little melon seed chamber of keeping in of getting ready, be provided with in vibration generator's top first arc division board, the region between first arc division board and the air-out perforated plate forms debris temporary storage area is provided with the crushed aggregates bin in little melon seed vibration sieve below.

In this embodiment, the heating component is an infrared radiation heater for radiation heating of the entire faceplate.

In this embodiment, the heating conveyor belt is a conveyor belt with a resistance heating rod arranged inside.

As shown in figure 1, the distance between the heating part and the heating conveyor belt is larger than the thickness of the flower disc, and the main purpose is to dry the melon seeds to a certain extent by means of radiation heating.

As shown in fig. 1, the clearance between the threshing turntable and the second conveying roller and between the threshing turntable and the top friction plate is slightly smaller than the thickness of the flower disc (but smaller than the distance between the opposite first conveying rollers), so that certain up-and-down pressing force is exerted on the flower disc, and better and more comprehensive threshing can be realized.

As shown in fig. 1, the mesh aperture of the large melon seed vibrating sieve plate is larger than that of the small melon seed vibrating sieve plate, which is set according to the actual classification principle of the producing area, for example, the particle size of the non-oil melon seeds in the river-sleeve area is larger, so that the upper layer is a high-quality product, the lower layer is a medium product, the mesh aperture of the large melon seed vibrating sieve plate can be set to be about 11mm, and the mesh aperture of the small melon seed vibrating sieve plate can be set to be about 3mm, so that the grade can be distinguished, but if the oil melon seeds or the melon seeds in other areas are processed, the mesh apertures need to be reset, because the size of the oil melon seeds is generally smaller.

As shown in fig. 1, the melon seed peeling part is respectively communicated with the discharge ports of the large melon seed stir-frying cylinder and the small melon seed stir-frying cylinder and is used for peeling the entering melon seeds.

The melon seed peeling component can be selected from various existing melon seed peeling components, but as shown in fig. 2, the melon seed peeling component selected by the embodiment comprises a peeling cavity shell, a peeling cavity feeding port 301, a peeling sieve plate 302, a peeling conveying roller 303, a peeling conveying roller rod 304, a second air nozzle 305, a second air injection and storage cavity 306, a second arc-shaped partition plate 307, a shell material temporary storage area 308, a seed material temporary storage area 309, an air outlet 310 and a seed material storage box 311.

The peeling cavity feeding port is arranged on the left side wall of the peeling cavity shell and is communicated with a discharge port of the big melon seed stir-frying cylinder or the small melon seed stir-frying cylinder, one end of the peeling sieve plate is connected with the inner side wall of the peeling cavity shell at the peeling cavity feeding port, the other end of the peeling sieve plate is suspended, 3 peeling conveying roller components are arranged above the peeling sieve plate, each peeling conveying roller component comprises a peeling conveying roller and a peeling conveying roller rod, the outer surface of the peeling conveying roller is a roughened hard alloy layer, the distance between the peeling conveying roller and the peeling sieve plate is slightly smaller than the sieve pore size of the big melon seed vibrating sieve plate, a plurality of second air nozzles are arranged on the inner side wall of the peeling cavity shell at the opposite side of the hanging end of the peeling sieve plate below the peeling sieve plate, the second air spraying air storage cavity is communicated with the second air nozzles and supplies air to the second air nozzles, and a second arc-shaped partition plate is arranged under the hanging end, the temporary storage area for the shell materials is formed under the peeling sieve plate, the temporary storage area for the seed materials is formed in an area between the second arc-shaped partition plate and the side wall (namely the right side wall) of the peeling cavity shell on one side of the second air nozzle, the air outlet is formed in the top wall of the peeling cavity shell (the air flow flowing direction is guaranteed, the peeling sieve plate is provided with sieve holes, the air flow can also flow upwards through the sieve holes, so that the previously crushed shell materials can be separated, the gap of the suspension part is used as the main discharging direction of the air flow, the air flow can be blown upwards and is opposite to the falling direction of the materials, so that the shells and the seeds can be better pre-separated), and the seed storage box is arranged at the bottom of the peeling cavity shell and communicated with the temporary storage area for the seed materials.

The top end of the first arc-shaped separation plate extends in an arc-shaped mode towards the direction far away from the first air nozzle, and the top end of the second arc-shaped separation plate extends in an arc-shaped mode towards the direction far away from the second air nozzle. The two arc-shaped partition plates are arranged for preventing melon seeds or seed materials with excessive edges from being blown away.

As shown in fig. 1, the faceplate crushing member includes a crushing chamber shell, a crushing roller 401, a crushing shaft knife 402, a crushing motor 403, a crushing wall knife 404, and a crushing chamber discharge opening 405.

Smash the chamber shell and set up in the rear below of second colored dish conveyer belt (be used for accepting the colored dish that second colored dish conveyer belt terminal fell promptly), open the setting in top (open-top) of smashing the chamber shell, crushing roller transversely arranges in smashes the chamber shell in, has laid 12 rows in the periphery of crushing roller crushing shaft sword, the equipartition is equipped with 12 rows on the inside wall of smashing the chamber shell and interior diapire broken wall sword, as shown in fig. 1, broken shaft sword and broken wall sword looks interval set up, broken motor passes through the speed reducer and is connected with the crushing roller to drive the rotation of crushing roller, seted up on the diapire of smashing the chamber shell crushing chamber bin outlet.

As shown in fig. 1, the byproduct extrusion temporary storage component comprises an extrusion cavity shell, an extrusion cavity feeding port, an extrusion plate 501 and an extrusion telescopic rod 502; the extrusion chamber shell is located the below of smashing the chamber shell, extrusion chamber pan feeding mouth open on the roof of extrusion chamber shell and with smash the chamber bin outlet intercommunication, vertically be provided with in the extrusion chamber shell the stripper plate, the other end is connected with the inside wall of extrusion chamber shell to extrusion telescopic link one end, realizes through the extension of extrusion telescopic link with shorten that the stripper plate removes and carries out the extrusion operation to the material about the realization in the extrusion chamber shell. The efficient temporary storage of the materials is realized by extruding the disc chuck after the crushing.

Claims

1. A comprehensive sunflower processing device is characterized by comprising a flower stalk removing component, a threshing component, a melon seed peeling component, a flower disc crushing component and a byproduct extrusion temporary storage component;

the pedicel removing component comprises a pedicel removing cavity shell, a raw material inlet conveyor belt, a first conveying roller rod, a pedicel friction disc, a friction disc rotating shaft, a friction disc driving motor, a pedicel sieve plate and a pedicel temporary storage box; the flower stalk removing cavity shell is communicated with the front and the back, the raw material inlet conveying belt is transversely arranged at an opening at the front end of the flower stalk removing cavity shell and used for conveying raw materials into the flower stalk removing cavity shell, a pair of first conveying roller parts are arranged behind the raw material inlet conveying belt, each first conveying roller part comprises a first conveying roller and a first conveying roller rod, the first conveying rollers are transversely arranged, a gap between the first conveying roller parts allows flower discs of sunflowers to pass through, the first conveying roller at the upper part is connected with the inner top wall of the flower stalk removing cavity shell through the first conveying roller rods, the first conveying roller at the lower part is connected with the flower stalk sieve plate through the first conveying roller rods at the lower part, a pair of flower stalk friction discs are arranged behind the first conveying roller parts, the pair of flower stalk friction discs are oppositely arranged, the bottom surface of the flower stalk friction discs at the upper part and the top surface of the flower stalk friction discs at the lower part are both roughened hard alloy planes, the back parts of the pedicel friction disks are connected with friction disk rotating shafts, the friction disk driving motor is connected with the friction disk rotating shafts through a speed reducer and drives the friction disk rotating shafts to rotate, the rotating directions of the two opposite pedicel friction disks are arranged in a reverse mode, a pair of first conveying roller components are arranged behind the pedicel friction disks, the pedicel sieve plate is arranged at the bottom of the pedicel removing cavity shell, and a pedicel temporary storage box is arranged at the bottom of the pedicel sieve plate;

the threshing component comprises a heating cavity shell, a heating component, a heating conveyor belt, a threshing cavity shell, a threshing turntable driving motor, a second conveyor roller, a spring shell, a top friction plate, a first flower disc conveyor belt, a second flower disc conveyor belt, a missing melon seed sieve plate, a missing melon seed sliding pipe, a first air nozzle, a first air spraying and air storing cavity, a first arc-shaped separation plate, an air outlet porous plate, a temporary storage area for sundries, a large melon seed vibrating sieve plate, a small melon seed vibrating sieve plate, a vibration generator, a large melon seed outlet, a small melon seed outlet, a large melon seed material temporary storage cavity, a large melon seed stir-frying cylinder, a small melon seed material preparing cavity, a small melon seed stir-frying cylinder and a crushed material storage;

the heating cavity shell is arranged behind the flower base removing cavity shell and is also arranged to be communicated front and back, the heating component is arranged at the upper part in the heating cavity shell, and the heating conveyor belt is arranged at the lower part in the heating cavity shell; the threshing cavity shell is arranged at the rear part of the heating cavity shell and is also arranged to be communicated back and forth, a plurality of second conveying roller components and a plurality of top friction plates are arranged at the upper part in the threshing cavity shell, each second conveying roller and each top friction plate are arranged at intervals, a plurality of threshing turntables are arranged at the lower part in the threshing cavity shell, each second conveying roller component comprises a second conveying roller, a spring and a spring shell, the second conveying rollers are transversely arranged, roller shafts at the two ends of the second conveying rollers are arranged in the spring shell, the top of the spring shell is connected with the inner top wall of the threshing cavity shell, the spring is arranged in the spring shell, the top end of the spring is connected with the top of the spring shell, the bottom end of the spring is connected with the roller shafts at the two ends of the second conveying rollers, the top of each top friction plate is connected with the inner part of the threshing cavity shell, the bottom of each top friction plate is provided with densely arranged sharp bulges, and densely, and be provided with the point arch on threshing rotary table's top surface, threshing rotary table driving motor passes through the speed reducer and is connected with threshing rotary table's bottom and drives threshing rotary table's rotation, is provided with first floral whorl conveyer belt, omits melon seed sieve and second floral whorl conveyer belt in order at threshing rotary table's rear, the top of omitting melon seed sliding tube and omitting melon seed sieve below intercommunication, bottom and threshing rotary table's below intercommunication, be provided with a plurality ofly on threshing cavity shell's the lateral wall of threshing rotary table below threshing cavity shell first spout the wind mouth, first spout wind gas storage chamber is used for providing gas and carrying out the pressure boost to spun gas to first spout the wind mouth, is provided with on the lateral wall of threshing cavity shell relative with first spout the air-out perforated plate, from the top down slope be provided with big melon seed vibration sieve and little melon seed vibration sieve in order under threshing rotary table, vibration generator is used for providing the power of vibration to big melon seed and little melon seed vibration sieve, the device comprises a large melon seed vibrating sieve plate, a small melon seed stirring and frying cylinder, a sundries temporary storage area, a crushed material storage box and a small melon seed stirring and frying cylinder, wherein the large melon seed discharging port is formed in the joint of the lower end of the large melon seed vibrating sieve plate and the side wall of a threshing cavity shell, the small melon seed temporary storage area is communicated with the large melon seed discharging port, the small melon seed temporary storage area is communicated with the small melon seed temporary storage area, the large melon seed stirring and frying cylinder is used for stirring and frying materials entering the large melon seed stirring and frying cylinder, the first arc-shaped separation plate is arranged above a vibration generator, the sundries temporary storage area is formed in the area between the first arc-shaped separation plate and an air outlet porous plate, and the crushed material storage box is arranged below the;

the melon seed peeling part is respectively communicated with the discharge ports of the big melon seed stir-frying cylinder and the small melon seed stir-frying cylinder and is used for peeling the entering melon seeds;

the flower disc crushing component comprises a crushing cavity shell, a crushing roller, a crushing shaft cutter, a crushing motor, a crushing wall cutter and a crushing cavity discharge port; the crushing cavity shell is arranged behind and below the second faceplate conveyor belt, the top of the crushing cavity shell is arranged in an open mode, the crushing roller is horizontally arranged in the crushing cavity shell, a plurality of rows of crushing shaft cutters are distributed on the periphery of the crushing roller, a plurality of rows of crushing wall cutters are uniformly distributed on the inner side wall and the inner bottom wall of the crushing cavity shell, the crushing shaft cutters and the crushing wall cutters are arranged at intervals, the crushing motor is connected with the crushing roller through a speed reducer and drives the crushing roller to rotate, and a crushing cavity discharge port is formed in the bottom wall of the crushing cavity shell;

2. The comprehensive sunflower processing device according to claim 1, wherein the sunflower seed peeling part comprises a peeling cavity shell, a peeling cavity feeding port, a peeling sieve plate, a peeling transmission roller rod, a second air nozzle, a second air spraying and storing cavity, a second arc-shaped separation plate, a shell material temporary storage area, a seed material temporary storage area, an air outlet and a seed material storage box; the peeling cavity feeding port is arranged on one side wall of the peeling cavity shell and is communicated with a discharge port of the big melon seed stir-frying cylinder or the small melon seed stir-frying cylinder, one end of the peeling sieve plate is connected with the inner side wall of the peeling cavity shell at the peeling cavity feeding port, the other end of the peeling sieve plate is suspended, a plurality of peeling conveying roller components are arranged above the peeling sieve plate, each peeling conveying roller component comprises a peeling conveying roller and a peeling conveying roller rod, the outer surface of the peeling conveying roller is a roughened hard alloy layer, the distance between the peeling conveying roller and the peeling sieve plate is smaller than or equal to the sieve pore diameter of the big melon seed vibration sieve plate, a plurality of second air nozzles are arranged on the inner side wall of the peeling cavity shell at the opposite side of the hanging end of the peeling sieve plate below the peeling sieve plate, the second air spraying air storage cavity is communicated with the second air nozzles and supplies air to the second air nozzles, and a second arc-shaped partition plate is arranged under the, the temporary storage area for the shell materials is formed under the peeling sieve plate, the temporary storage area for the seed materials is formed in the area between the second arc-shaped partition plate and the side wall of the peeling cavity shell on one side of the second air nozzle, the air outlet is formed in the top wall of the peeling cavity shell, and the seed material storage box is arranged at the bottom of the peeling cavity shell and communicated with the temporary storage area for the seed materials.

3. The sunflower complex processing apparatus of claim 1, wherein each of the first transfer roller assemblies further comprises a first transfer roller drive motor for driving rotation of the first transfer roller to convey the material rearwardly.

4. The comprehensive sunflower treatment device according to claim 1, wherein the mesh size of the pedicel sieve plate is 10-30 mm.

5. The integrated sunflower processing apparatus according to claim 1, wherein said heating means is a resistance radiation heating rod or an infrared radiation heater.

6. The comprehensive sunflower treatment device according to claim 1, wherein the heating conveyor belt is a conveyor belt with an internal resistance heating rod, or a conveyor belt with a bottom part spraying hot air upwards.

7. The integrated sunflower processing apparatus according to claim 1, wherein the distance between the heating member and the heating conveyor is greater than the thickness of the faceplate.

8. The integrated sunflower processing apparatus according to claim 1, wherein the gap between the threshing carousel and the second transport roller and the top friction plate is less than or equal to the thickness of the faceplate.

9. The sunflower integrated processing device according to claim 1, wherein the sieve pore diameter of the big sunflower seed vibrating sieve plate is larger than that of the small sunflower seed vibrating sieve plate (the pore diameter of each sieve pore is set according to the size of the sunflower seeds to be sieved in actual production).

10. The integrated sunflower processing apparatus according to claim 1, wherein the top end of the first arc-shaped partition plate extends in an arc-shaped manner in a direction away from the first air nozzle, and the top end of the second arc-shaped partition plate extends in an arc-shaped manner in a direction away from the second air nozzle.