CN103418478B - Multifunctional fruit tree flower deep processing device for extracting anthers from fruit tree flowers - Google Patents
Multifunctional fruit tree flower deep processing device for extracting anthers from fruit tree flowers Download PDFInfo
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Abstract
本发明公开了一种从果树花朵提取花药的多功能果树花朵深加工装置,包括机架、机壳、料仓、花朵破碎机构、花药分离机构、脉冲喷吹机构、循环热风系统和自动控制柜;花朵破碎机构包括破碎辊和破碎电机,破碎辊包括空心破碎轴和破碎刀,破碎轴上设有多个破碎轴出气孔;花药分离机构包括初次分离筛、二次分离回转筛和筛分电机,初次分离筛与二次分离回转筛之间设有落料输送斜槽,二次分离回转筛下部设有筛上物收集桶和筛下花药收集桶,二次分离回转筛与筛下花药收集桶之间设有花药输送斜槽;循环热风系统包括热风炉和循环风机;自动控制柜内设置有自动控制系统。本发明集破碎、分离、烘干为一体,降低了生产成本,提高了花药提取效率,便于推广使用。
The invention discloses a multifunctional fruit tree flower deep processing device for extracting anthers from fruit tree flowers, which includes a frame, a casing, a silo, a flower crushing mechanism, an anther separation mechanism, a pulse blowing mechanism, a circulating hot air system and an automatic control cabinet; The flower crushing mechanism includes a crushing roller and a crushing motor. The crushing roller includes a hollow crushing shaft and a crushing knife. There are multiple crushing shaft air outlets on the crushing shaft; the anther separation mechanism includes a primary separation screen, a secondary separation rotary screen and a screening motor. There is a blanking conveying chute between the primary separation sieve and the secondary separation rotary sieve, the bottom of the secondary separation rotary sieve is provided with an oversize collection bucket and an under-screen anther collection bucket, and the secondary separation rotary sieve and anther collection bucket under the sieve There is an anther conveying chute between them; the circulating hot air system includes a hot air stove and a circulating fan; an automatic control system is arranged in the automatic control cabinet. The invention integrates crushing, separation and drying, reduces production cost, improves anther extraction efficiency, and is convenient for popularization and use.
Description
技术领域technical field
本发明属于农业机械设备技术领域,尤其是涉及一种从果树花朵提取花药的多功能果树花朵深加工装置。The invention belongs to the technical field of agricultural machinery and equipment, and in particular relates to a multifunctional fruit tree flower deep processing device for extracting anthers from fruit tree flowers.
背景技术Background technique
花粉(pollen)是植物雄性配子体,存在于雄性花粉囊内,是雄性花蕊上粉状颗粒性细胞与蜜蜂的特殊分泌物所组成的复杂混合物,它是生命的基源,营养丰富,包含多种维生素、酶、微量元素、生物活性物质等,具有很高的营养价值和医疗保健作用。花粉在食品中的应用历史悠久,早在两千多年前的《神农本草经》中就记载了香蒲花粉是一种有益食品。花粉虽小,但产量非常惊人,1株玉米可产5000万粒花粉,1株大麻可产5亿粒,1棵山毛桦能产204.5亿粒。Pollen is the male gametophyte of a plant, which exists in the male anther sac and is a complex mixture of powdery granular cells on the male stamen and the special secretions of bees. It is the source of life, rich in nutrients, and contains a variety of Vitamins, enzymes, trace elements, biologically active substances, etc., have high nutritional value and health care. The application of pollen in food has a long history. As early as two thousand years ago, it was recorded in "Shen Nong's Herbal Classic" that cattail pollen is a kind of beneficial food. Although the pollen is small, the yield is astonishing. A corn plant can produce 50 million pollen grains, a cannabis plant can produce 500 million grains, and a beech can produce 20.45 billion grains.
中国是著名的水果大国,但偏果、小果、畸形果普遍存在,严重年份占到总产量的30%以上,大大降低了果实的商品率,究其原因很多,其中授粉不充分是造成这种现象的主要原因。China is a famous fruit country, but partial fruit, small fruit, and deformed fruit are common. In serious years, they account for more than 30% of the total output, which greatly reduces the commercial rate of fruit. There are many reasons for this, and insufficient pollination is the cause of this. main reason for this phenomenon.
大部分果蔬类在结实的过程中都需要进行授粉,果树如:李树、梨树、樱桃、苹果、猕猴桃等,蔬菜如:西瓜、南瓜、丝瓜、葫芦、西葫芦等。果蔬授粉可以有效的提高果蔬的发育和结实率,即使对于不需要授粉也能进行正常结果的黄瓜而言,对其授粉也可以有效的提高结实率。Most fruits and vegetables need to be pollinated during the fruiting process. Fruit trees such as: plum trees, pear trees, cherries, apples, kiwis, etc., vegetables such as: watermelon, pumpkin, loofah, gourd, zucchini, etc. Fruit and vegetable pollination can effectively improve the development and seed setting rate of fruits and vegetables. Even for cucumbers that can produce normal results without pollination, pollination can also effectively increase the seed setting rate.
目前的授粉方法主要分为自然授粉法和人工授粉法。自然授粉法虽然方便,不需要耗费人力,但是这种方法随意性很大,对授粉介质无辨识能力,所以对果实的品质提高没有保证。采用人工授粉,将植物雄花花粉传送到雌花花柱柱头上帮助雌花提高授粉率在提高坐果率的同时,可以显著提高品质,增强花朵抗逆性。Current pollination methods are mainly divided into natural pollination and artificial pollination. Although the natural pollination method is convenient and does not require manpower, this method is very random and has no ability to identify the pollination medium, so there is no guarantee for improving the quality of the fruit. Artificial pollination is used to transfer the pollen of the male flower of the plant to the stigma of the female flower's style to help the female flower increase the pollination rate. While increasing the fruit setting rate, it can significantly improve the quality and enhance the stress resistance of the flower.
对于果树种植来说,人工授粉是提高果实产量的有效途径。For fruit tree planting, artificial pollination is an effective way to increase fruit yield.
对于桃树,有些品种属于自花不实,雌雄同株而异花以及雌雄异株;有些由于自然环境等因素授粉效果不好,需要通过人工辅助授粉的方式解决果树坐果率,达到丰产。For peach trees, some varieties belong to self-flowering, monoecious and different flowers and dioecious plants; some due to factors such as natural environment, the pollination effect is not good, and it is necessary to solve the fruit setting rate of fruit trees through artificial pollination to achieve high yield.
对于梨树,大多数品种自花不实或自花结实率极低,有些品种就根本没有花粉(如黄金梨、新高等),是异花授粉植物,需配置授粉树。但在授粉品种配置不合理,花期遇阴雨、大风、干旱、风沙等极端恶劣天气影响蜜蜂等昆虫传粉活动或因树体营养不良出现花粉发育不良和败育现象等情况时,进行人工辅助授粉,不仅可有效地提高坐果率,达到丰产、稳产,而且幼果生长快,果实个大,果形端正。For pear trees, most varieties are self-fertile or have a very low rate of self-fertilization, and some varieties have no pollen at all (such as Golden Pear, Xingao, etc.), which are cross-pollinated plants and need to be equipped with pollinated trees. However, when the allocation of pollination varieties is unreasonable, when extreme weather such as rainy, strong wind, drought, and sandstorms affect the pollination activities of bees and other insects during the flowering period, or when pollen dysplasia and abortion occur due to malnutrition in the tree body, artificial assisted pollination is carried out. Not only can it effectively increase the fruit setting rate, achieve high and stable yield, but also the young fruit grows fast, the fruit is large, and the fruit shape is correct.
银杏为雌雄异株树种,自然条件下主要借助风力传播花粉,但授粉质量往往受株距远近、风向、风力等影响,难以形成非常稳定的产量。因此,必须通过人工授粉,才能提高银杏坐果率,增加经济效益。Ginkgo biloba is a dioecious tree species. Under natural conditions, the pollen is mainly spread by wind. However, the quality of pollination is often affected by the distance between plants, wind direction, and wind force, so it is difficult to form a very stable yield. Therefore, artificial pollination must be used to increase the fruit setting rate of ginkgo and increase economic benefits.
为克服果树自然授粉不良、坐果率低等问题,提高果树坐果率和果实品质,对自花不结实、雌雄同株而异花以及雌雄异株的果树进行人工授粉,是农业果树生产中重要的技术措施。In order to overcome the problems of poor natural pollination and low fruit setting rate of fruit trees, improve the fruit setting rate and fruit quality of fruit trees, artificial pollination of fruit trees that do not bear fruit, monoecious and different flowers, and dioecious is an important aspect in agricultural fruit tree production. technical measures.
要想人工授粉,就少不了摘取花粉的过程,所以研究出一种可以提取花粉的设备是完成整个授粉过程的关键所在。前期,我们已经成功地开发了一系列花粉提取的规模化生产设备,如申请号为201120136379.0的中国专利公开的一种用于花粉生产的组合式旋风分离收集装置、申请号为201110112822.5的中国专利公开的一种组合式旋风分离收集装置及分离收集花粉的方法,申请号为201110107771.7的中国专利公开的花粉分离器,申请号为201120129271.9的中国专利公开的猕猴桃花粉分离器等。但是,对于规模化果树花粉生产所需的基本原料─花药,目前的做法是人工从花朵中采摘花药,或是将花朵简单的打碎后,将花药分离。这种做法耗时、费力、分离不彻底、生产力低下,不能满足规模化花粉生产所需的原料(花药)。此外,因鲜花含水量大,经过打碎后,花瓣容易返潮,花药很容易粘着在花瓣上,不易分离,大大降低了花药的分离率,而且生产时间过长,生产率低,花粉活性得不到保证。因此急需一种设备来解决花药的规模化生产,以满足花粉规模化生产的需求。If artificial pollination is to be done, the process of picking pollen is indispensable, so developing a device that can extract pollen is the key to completing the entire pollination process. In the early stage, we have successfully developed a series of large-scale production equipment for pollen extraction, such as a combined cyclone separation and collection device for pollen production disclosed by the Chinese patent application number 201120136379.0, and the Chinese patent disclosure with the application number 201110112822.5 A combined cyclone separation and collection device and a method for separating and collecting pollen, the pollen separator disclosed in the Chinese patent application number 201110107771.7, the kiwifruit pollen separator disclosed in the Chinese patent application number 201120129271.9, etc. However, for the basic raw material needed for large-scale fruit tree pollen production—anthers, the current practice is to manually pick the anthers from the flowers, or to separate the anthers after the flowers are simply broken. This method is time-consuming, laborious, incomplete separation, low productivity, and cannot meet the raw materials (anthers) required for large-scale pollen production. In addition, due to the high water content of flowers, after crushing, the petals are easy to get damp, and the anthers are easy to stick to the petals and are not easy to separate, which greatly reduces the separation rate of the anthers. Moreover, the production time is too long, the productivity is low, and the pollen activity cannot be obtained. ensure. Therefore, there is an urgent need for a kind of equipment to solve the large-scale production of anthers, so as to meet the needs of large-scale production of pollen.
申请号为201220365626.9的中国专利公开的花朵破碎-花粉分离一体机,是一种花朵破碎和花药分离的设备。但是,该设备有很多不足之处:1)在破碎花朵的过程中,由于该设备不是封闭的,所以在工作过程中花粉会在一定程度上吹到空气中,造成一定的浪费和对环境及工作人员的危害;2)转动的刀口由于长时间切割带有一定湿度的花朵,碎叶会粘在刀口上,造成设备工作效率严重下降;3)由于切割破碎的花朵碎片既软又轻,因此采用圆筒筛筛分碎叶,筛分分离效率低;4)花朵含水量大,切割后,缺乏烘干系统,花瓣容易返潮,花药很容易粘着在花瓣上,不容易分离,大大降低了花药的分离率。The Chinese patent application number 201220365626.9 discloses a flower crushing-pollen separation integrated machine, which is a device for crushing flowers and separating anthers. But this equipment has a lot of deficiencies: 1) in the process of crushing flowers, because this equipment is not closed, pollen can be blown in the air to a certain extent in the working process, causes certain waste and damages environment and environment. Hazards to the staff; 2) Due to the long-term cutting of flowers with a certain humidity by the rotating knife edge, the broken leaves will stick to the knife edge, resulting in a serious decline in the working efficiency of the equipment; 3) Since the broken flower fragments are soft and light, so Cylindrical sieves are used to sieve broken leaves, and the sieving and separation efficiency is low; 4) The flowers have a large water content, and after cutting, there is no drying system, and the petals are easy to get damp, and the anthers are easy to stick to the petals and are not easy to separate, which greatly reduces the anthers. separation rate.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术中的不足,提供一种从果树花朵提取花药的多功能果树花朵深加工装置,其结构简单,设计新颖合理,集破碎、分离、烘干为一体,功能完备,智能先进,工作可靠性高,降低了生产成本,热风利用率高,提高了花药的提取效率,使用方便且效果好,便于大面积推广使用。The technical problem to be solved by the present invention is to provide a multifunctional fruit tree flower deep processing device for extracting anthers from fruit tree flowers in view of the deficiencies in the above-mentioned prior art. It has a simple structure, novel and reasonable design, and integrates crushing, separation, and drying. , complete functions, advanced intelligence, high working reliability, reduced production costs, high utilization rate of hot air, improved extraction efficiency of anthers, easy to use and good effect, and is convenient for large-scale promotion and use.
为解决上述技术问题,本发明采用的技术方案是:一种从果树花朵提取花药的多功能果树花朵深加工装置,其特征在于:包括机架、设置在机架上的机壳和设置在机壳顶部且用于存放果树花朵的料仓,所述机架上设置有花朵破碎机构、花药分离机构、脉冲喷吹机构、循环热风系统和自动控制柜,所述花朵破碎机构和花药分离机构均设置在机壳内;所述花朵破碎机构包括安装在机架上的破碎辊和用于带动破碎辊进行破碎动作的破碎电机,所述破碎辊包括空心设置的破碎轴和设置在破碎轴上的破碎刀,所述破碎轴的一端与所述破碎电机的输出轴相接,所述破碎轴的另一端与所述脉冲喷吹机构相接,所述破碎轴上设置有多个破碎轴出气孔,所述料仓罩在所述破碎辊上方;所述花药分离机构包括罩在所述破碎辊下部的初次分离筛、设置在所述初次分离筛下方的二次分离回转筛和用于带动所述二次分离回转筛的筛分电机,所述初次分离筛和二次分离回转筛均安装在所述机壳内部,所述筛分电机安装在机架上,所述初次分离筛与二次分离回转筛之间倾斜设置有用于将初次分离筛的筛下物输送到二次分离回转筛的进料口处的落料输送斜槽,所述二次分离回转筛的筛上物出口处通过筛上物输送管道连接有筛上物收集桶,所述二次分离回转筛的筛下物出口斜下方设置有筛下花药收集桶,所述二次分离回转筛与筛下花药收集桶之间倾斜设置有用于将二次分离回转筛筛下的花药输送到筛下花药收集桶的进料口处的花药输送斜槽,所述筛上物收集桶和筛下花药收集桶均可拆卸连接在所述机壳上,所述筛上物收集桶的进料口和筛下花药收集桶的进料口均位于所述机壳内部;所述循环热风系统包括热风炉和循环风机,所述循环风机的进风口通过第一回风管和设置在第一回风管进风口处的滤网与所述机壳下部相连通,所述循环风机的出风口通过第二回风管与所述热风炉的回风口相连通,所述热风炉的送风口通过送风管与所述料仓相连通;所述自动控制柜内设置有用于对花朵破碎机构、花药分离机构、脉冲喷吹机构和循环热风系统进行自动控制的自动控制系统,所述破碎电机、筛分电机、脉冲控制仪和循环风机均与所述自动控制系统相接。In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a multifunctional fruit tree flower deep processing device for extracting anthers from fruit tree flowers, which is characterized in that it includes a frame, a casing arranged on the frame, and a The top is a silo for storing fruit tree flowers. The frame is provided with a flower crushing mechanism, anther separation mechanism, pulse blowing mechanism, circulating hot air system and automatic control cabinet, and the flower crushing mechanism and anther separation mechanism are all set In the casing; the flower crushing mechanism includes a crushing roller installed on the frame and a crushing motor for driving the crushing roller to perform crushing action. The crushing roller includes a hollow crushing shaft and a crushing shaft arranged on the crushing shaft. One end of the crushing shaft is connected to the output shaft of the crushing motor, the other end of the crushing shaft is connected to the pulse injection mechanism, and a plurality of crushing shaft air outlets are arranged on the crushing shaft. The silo is covered above the crushing roller; the anther separation mechanism includes a primary separation sieve covered at the lower part of the crushing roller, a secondary separation rotary sieve arranged below the primary separation sieve, and a rotary sieve for driving the The screening motor of the secondary separation rotary screen, the primary separation screen and the secondary separation rotary screen are installed inside the casing, the screening motor is installed on the frame, the primary separation screen and the secondary separation screen Between the rotary sieves, there is an obliquely arranged drop-off conveying chute for transporting the undersize of the primary separation sieve to the feed inlet of the secondary separation gyratory screen, and the oversize exit of the secondary separation sieve passes through the sieve The oversize conveying pipeline is connected with an oversize collection bucket, and an undersize anther collection bucket is arranged obliquely below the undersize outlet of the secondary separation rotary sieve, and the undersize anther collection bucket is inclined between the secondary separation rotary sieve An anther conveying chute for conveying the anthers under the secondary separation rotary sieve to the feeding port of the anther collection barrel under the sieve is provided, and the oversize collection barrel and the anther collection barrel under the sieve can be detachably connected to On the casing, the feed inlet of the oversize collection bucket and the feed inlet of the anther collection bucket under the screen are all located inside the casing; the circulating hot air system includes a hot blast stove and a circulation fan, and the circulation fan The air inlet of the air inlet communicates with the lower part of the casing through the first air return pipe and the filter screen arranged at the air inlet of the first air return pipe, and the air outlet of the circulating fan communicates with the hot blast stove through the second air return pipe. The air return port of the hot blast furnace is connected, and the air supply port of the hot blast stove is connected with the silo through the air supply pipe; the automatic control cabinet is equipped with a flower crushing mechanism, an anther separation mechanism, a pulse blowing mechanism and a circulating hot air An automatic control system for automatic control of the system, the crushing motor, screening motor, pulse controller and circulation fan are all connected to the automatic control system.
上述的一种从果树花朵提取花药的多功能果树花朵深加工装置,其特征在于:所述破碎刀由多个空心螺刀和多根螺杆组成,多个所述空心螺刀沿所述破碎轴的轴向排列成多列,多个所述空心螺刀沿所述破碎轴的径向相互交叉设置,多根所述螺杆分别对应固定连接在多列所述空心螺刀上,每个所述空心螺刀的内腔均与所述破碎轴的内腔相连通,每个所述空心螺刀上均设置有空心螺刀出气孔。The above-mentioned multifunctional fruit tree flower deep processing device for extracting anthers from fruit tree flowers is characterized in that: the crushing knife is composed of a plurality of hollow screwdrivers and a plurality of screw rods, and a plurality of hollow screwdrivers are formed along the direction of the crushing axis. Axially arranged in multiple rows, a plurality of hollow screwdrivers are intersected with each other along the radial direction of the crushing shaft, and a plurality of said screw rods are respectively fixedly connected to multiple rows of said hollow screwdrivers, each of said hollow The inner cavities of the screwdrivers communicate with the inner cavity of the crushing shaft, and each of the hollow screwdrivers is provided with a hollow screwdriver air outlet.
上述的一种从果树花朵提取花药的多功能果树花朵深加工装置,其特征在于:所述破碎刀由套装在所述破碎轴上的弹簧和均匀布设在所述弹簧上的多个实心螺刀组成,所述破碎轴的一端设置有第一弹簧固定架,所述破碎轴的另一端设置有第二弹簧固定架,所述弹簧的一端与所述第一弹簧固定架固定连接,所述弹簧的另一端与所述第二弹簧固定架固定连接。The above-mentioned multifunctional fruit tree flower deep processing device for extracting anthers from fruit tree flowers is characterized in that: the crushing knife is composed of a spring set on the crushing shaft and a plurality of solid screwdrivers evenly arranged on the spring , one end of the crushing shaft is provided with a first spring holder, the other end of the crushing shaft is provided with a second spring holder, one end of the spring is fixedly connected with the first spring holder, and the The other end is fixedly connected with the second spring holder.
上述的一种从果树花朵提取花药的多功能果树花朵深加工装置,其特征在于:所述料仓的顶部为料仓进料口,所述料仓进料口上可拆卸连接有密封料仓盖。The above-mentioned multi-functional fruit tree flower deep processing device for extracting anthers from fruit tree flowers is characterized in that: the top of the hopper is a hopper inlet, and a sealed hopper cover is detachably connected to the hopper inlet.
上述的一种从果树花朵提取花药的多功能果树花朵深加工装置,其特征在于:所述初次分离筛外轮廓的形状为半圆柱形。The above-mentioned multifunctional fruit tree flower deep processing device for extracting anthers from fruit tree flowers is characterized in that: the shape of the outer contour of the primary separation sieve is semi-cylindrical.
上述的一种从果树花朵提取花药的多功能果树花朵深加工装置,其特征在于:所述二次分离回转筛为角锥筛,所述角锥筛包括角锥筛架、设置在角锥筛架上部的角锥筛壳和设置在角锥筛架下部的料斗,所述料斗的顶部与所述角锥筛壳的底部相接,由所述料斗与角锥筛壳围成的空间内设置有六棱锥状的筛网,所述筛网的几何中心位置处连接有筛网中心轴,所述角锥筛壳的一端外部设置有与角锥筛壳内部相连通的角锥筛进料口,所述角锥筛壳上设置有角锥筛壳开盖,所述料斗的底部设置有与料斗内部空间相连通的筛下物出口和与筛网内部空间相连通的筛上物出口。The above-mentioned multifunctional fruit tree flower deep processing device for extracting anthers from fruit tree flowers is characterized in that: the secondary separation rotary sieve is a pyramid sieve, and the pyramid sieve includes a pyramid sieve frame, which is arranged on the pyramid sieve frame The upper pyramid sieve shell and the hopper arranged at the lower part of the pyramid sieve frame, the top of the hopper is connected to the bottom of the pyramid sieve shell, and the space surrounded by the hopper and the pyramid sieve shell is provided with A hexagonal pyramid-shaped screen, the geometric center of the screen is connected with the central axis of the screen, and one end of the pyramid screen shell is provided with a pyramid screen inlet connected to the inside of the pyramid screen shell, The pyramid screen shell is provided with a pyramid screen shell opening cover, and the bottom of the hopper is provided with an undersize outlet communicating with the inner space of the hopper and an oversize outlet communicating with the inner space of the screen.
上述的一种从果树花朵提取花药的多功能果树花朵深加工装置,其特征在于:所述落料输送斜槽与所述二次分离回转筛的上表面之间的夹角为30°~60°,所述落料输送斜槽的底部设置有落料输送激振器;所述花药输送斜槽与所述筛下花药收集桶的上表面之间的夹角为30°~60°,所述花药输送斜槽的底部设置有花药输送激振器,所述落料输送激振器和花药输送激振器均与所述自动控制系统相接。The above-mentioned multifunctional fruit tree flower deep processing device for extracting anthers from fruit tree flowers is characterized in that: the angle between the blanking conveying chute and the upper surface of the secondary separation rotary screen is 30°-60° , the bottom of the blanking conveying chute is provided with a blanking conveying exciter; the angle between the anther conveying chute and the upper surface of the under-screen anther collection bucket is 30°~60°, the described An anther conveying vibrator is arranged at the bottom of the anther conveying chute, and both the blanking conveying vibrator and the anther conveying vibrator are connected with the automatic control system.
上述的一种从果树花朵提取花药的多功能果树花朵深加工装置,其特征在于:所述自动控制系统包括控制器模块和为自动控制系统中各用电模块供电的电源模块,所述控制器模块的输入端接有按键操作电路模块,所述控制器模块的输出端接有液晶显示电路模块、用于对破碎电机进行变频控制的破碎电机变频器、用于对筛分电机进行变频控制的筛分电机变频器、用于对循环风机进行变频控制的循环风机变频器、用于为落料输送激振器提供脉冲信号的第一脉冲信号发生器和用于为花药输送激振器提供脉冲信号的第二脉冲信号发生器,所述第一脉冲信号发生器的输出端接有第一功率放大器,所述第二脉冲信号发生器的输出端接有第二功率放大器,所述脉冲控制仪与所述控制器模块的输出端相接,所述破碎电机与所述破碎电机变频器相接,所述筛分电机与所述筛分电机变频器相接,所述循环风机与所述循环风机变频器相接,所述落料输送激振器与所述第一功率放大器的输出端相接,所述花药输送激振器与所述第二脉冲信号发生器的输出端相接;所述按键操作电路模块和液晶显示电路模块均外露在所述自动控制柜的外表面上。The above-mentioned multifunctional fruit tree flower deep processing device for extracting anthers from fruit tree flowers is characterized in that: the automatic control system includes a controller module and a power supply module that supplies power to each power module in the automatic control system, and the controller module The input terminal of the controller module is connected with a key operation circuit module, and the output terminal of the controller module is connected with a liquid crystal display circuit module, a crushing motor frequency converter for frequency conversion control of the crushing motor, and a screen for frequency conversion control of the screening motor. The sub-motor frequency converter, the circulating fan frequency converter used for frequency conversion control of the circulating fan, the first pulse signal generator used to provide pulse signals for the exciter for blanking conveying, and the first pulse signal generator for providing pulse signals for the exciter for anther conveying The second pulse signal generator, the output terminal of the first pulse signal generator is connected with the first power amplifier, the output terminal of the second pulse signal generator is connected with the second power amplifier, the pulse controller and The output end of the controller module is connected, the crushing motor is connected to the frequency converter of the crushing motor, the screening motor is connected to the frequency converter of the screening motor, and the circulating fan is connected to the circulating fan The frequency converter is connected, the blanking conveying exciter is connected with the output end of the first power amplifier, and the anther conveying exciter is connected with the output end of the second pulse signal generator; the Both the key operation circuit module and the liquid crystal display circuit module are exposed on the outer surface of the automatic control cabinet.
上述的一种从果树花朵提取花药的多功能果树花朵深加工装置,其特征在于:所述控制器模块为单片机。The above-mentioned multifunctional fruit tree flower deep processing device for extracting anthers from fruit tree flowers is characterized in that: the controller module is a single-chip microcomputer.
上述的一种从果树花朵提取花药的多功能果树花朵深加工装置,其特征在于:所述脉冲喷吹机构包括脉冲阀、控制阀和脉冲控制仪,所述脉冲阀的进气管连接有用于存储压缩空气的压缩空气包,所述脉冲阀的出气管连接有伸入所述破碎轴内的喷吹管,所述脉冲阀的背压室与控制阀相接,所述控制阀与脉冲控制仪相接。The above-mentioned multifunctional fruit tree flower deep processing device for extracting anthers from fruit tree flowers is characterized in that: the pulse injection mechanism includes a pulse valve, a control valve and a pulse controller, and the air inlet pipe of the pulse valve is connected with a Compressed air package of air, the outlet pipe of the pulse valve is connected with a blowing pipe extending into the crushing shaft, the back pressure chamber of the pulse valve is connected with the control valve, and the control valve is connected with the pulse controller .
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明结构简单,设计新颖合理,集破碎、分离、烘干多个设备的功能为一体,降低了生产成本,简化了工艺步骤,保证了花粉活力。1. The present invention has a simple structure, novel and reasonable design, integrates the functions of crushing, separation, and drying equipment, reduces production costs, simplifies process steps, and ensures pollen vitality.
2、本发明通过设置脉冲喷吹机构,实现了用脉冲气流清洗黏在破碎刀上的花朵碎片,与现有技术相比,该装置的工作效率更高,机器运行更加稳定。2. The present invention realizes cleaning the flower fragments stuck on the crushing knife with the pulsed air flow by setting the pulse blowing mechanism. Compared with the prior art, the working efficiency of the device is higher and the operation of the machine is more stable.
3、本发明通过在落料输送斜槽的底部设置落料输送激振器,并在花药输送斜槽的底部设置花药输送激振器,加快了落料和花药输送的速度,缩短了工作时间,提高了工作效率,同时避免了落料在落料输送斜槽的堆积,花药在花药输送斜槽上的堆积。3. In the present invention, the blanking conveying exciter is arranged at the bottom of the blanking conveying chute, and the anther conveying vibrator is arranged at the bottom of the anther conveying chute, so that the speed of blanking and anther conveying is accelerated, and the working time is shortened , improve work efficiency, and avoid the accumulation of blanking on the blanking conveying chute and the accumulation of anthers on the anther conveying chute.
4、本发明二次分离回转筛采用了角锥筛,大幅度增加了筛分效率,缩短了物料在装置内的工作周期,能够有效的保证花粉的活力,满足进行人工授粉的需求。4. The secondary separation rotary sieve of the present invention adopts a pyramidal sieve, which greatly increases the screening efficiency, shortens the working cycle of the material in the device, can effectively ensure the vitality of the pollen, and meets the needs of artificial pollination.
5、本发明的花朵破碎机构和花药分离机构设置在机壳内,且在料仓的顶部进料口上可拆卸连接有方便拆装的密封料仓盖,整个花朵破碎和花药分离的过程都是在密闭的空间中完成的,能够防止花朵破碎时花粉飘逸到空气中,造成花粉的浪费、环境的污染或操作人员的花粉过敏反应。5. The flower crushing mechanism and the anther separation mechanism of the present invention are arranged in the casing, and the top feed port of the silo is detachably connected with a sealed hopper cover for easy disassembly. The whole process of flower crushing and anther separation is Finished in a closed space, it can prevent the pollen from flying into the air when the flowers are broken, causing waste of pollen, environmental pollution or pollen allergic reaction of operators.
6、本发明通过设置循环热风系统,使得热风在整个系统内循环流动,热风利用率高,保持了物料在整个过程中的干燥,并且有利于花粉向最终集料装置的流动,还能有效地避免花粉在空气中的扩散,从而减少生产过程中,花粉对环境的污染,显著提高了花药的提取效率,降低了生产成本。6. The present invention makes the hot air circulate in the whole system by setting the circulating hot air system, the utilization rate of the hot air is high, the drying of the material in the whole process is kept, and it is beneficial to the flow of pollen to the final collecting device, and it can also effectively The diffusion of the pollen in the air is avoided, thereby reducing the pollution of the pollen to the environment during the production process, significantly improving the extraction efficiency of the anther, and reducing the production cost.
7、本发明的工作可靠性高,使用方便且效果好,是果树花粉规模化生产的核心设备,便于大面积推广使用。7. The present invention has high working reliability, convenient use and good effect, and is the core equipment for large-scale production of fruit tree pollen, which is convenient for large-scale popularization and use.
综上所述,本发明结构简单,设计新颖合理,集破碎、分离、烘干为一体,功能完备,智能先进,工作可靠性高,降低了生产成本,热风利用率高,提高了花药的提取效率,使用方便且效果好,便于大面积推广使用。In summary, the present invention is simple in structure, novel and reasonable in design, integrates crushing, separation, and drying, has complete functions, advanced intelligence, high working reliability, reduced production costs, high utilization rate of hot air, and improved extraction of anthers. The utility model has the advantages of high efficiency, convenient use and good effect, and is convenient for large-scale popularization and use.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
附图说明Description of drawings
图1为本发明第一种具体实施方式的结构示意图。Fig. 1 is a schematic structural diagram of a first embodiment of the present invention.
图2为本发明破碎辊第一种具体实施方式的立体图。Fig. 2 is a perspective view of the first embodiment of the crushing roller of the present invention.
图3为图2的主视图。Fig. 3 is a front view of Fig. 2 .
图4为图2的左视图。Fig. 4 is a left side view of Fig. 2 .
图5为图2的右视图。Fig. 5 is a right side view of Fig. 2 .
图6为本发明第二种具体实施方式的结构示意图。Fig. 6 is a schematic structural diagram of a second specific embodiment of the present invention.
图7为本发明破碎辊第二种具体实施方式的立体图。Fig. 7 is a perspective view of the second embodiment of the crushing roller of the present invention.
图8为图7的主视图。Fig. 8 is a front view of Fig. 7 .
图9为图7的左视图。Fig. 9 is a left side view of Fig. 7 .
图10为图7的右视图。Fig. 10 is a right side view of Fig. 7 .
图11为本发明初次分离筛的立体图。Fig. 11 is a perspective view of the primary separation sieve of the present invention.
图12为本发明角锥筛的主视图。Fig. 12 is a front view of the pyramid screen of the present invention.
图13为图12的右视图。Fig. 13 is a right side view of Fig. 12 .
图14为本发明自动控制系统的电路原理框图。Fig. 14 is a block diagram of the circuit principle of the automatic control system of the present invention.
附图标记说明:Explanation of reference signs:
1—机架; 2—机壳; 3—料仓;1—frame; 2—casing; 3—silo;
4-1—破碎轴; 4-11—破碎轴出气孔; 4-2—空心螺刀;4-1—broken shaft; 4-11—air outlet of broken shaft; 4-2—hollow screwdriver;
4-3—螺杆; 4-4—空心螺刀出气孔; 4-5—弹簧;4-3—screw; 4-4—hollow screwdriver air outlet; 4-5—spring;
4-6—实心螺刀; 4-7—第一弹簧固定架; 4-8—第二弹簧固定架;4-6—solid screwdriver; 4-7—first spring holder; 4-8—second spring holder;
5—破碎电机; 6—初次分离筛; 7—二次分离回转筛;5—crushing motor; 6—primary separation screen; 7—secondary separation rotary screen;
7-1—角锥筛架; 7-2—角锥筛壳; 7-3—料斗;7-1—pyramid screen frame; 7-2—pyramid screen shell; 7-3—hopper;
7-4—筛网; 7-5—筛网中心轴; 7-6—角锥筛进料口;7-4—sieve; 7-5—central axis of the screen; 7-6—feeding port of the pyramid sieve;
7-7—角锥筛壳开盖; 7-8—筛下物出口; 7-9—筛上物出口;7-7—Open the cover of the pyramid sieve shell; 7-8—The outlet of the undersieve; 7-9—The outlet of the oversieve;
8—筛分电机; 9—落料输送斜槽; 10—筛上物输送管道;8—Screening motor; 9—Blanking conveying chute; 10—Oversize conveying pipeline;
11—筛上物收集桶; 12—筛下花药收集桶; 13—花药输送斜槽;11—oversize collection barrel; 12—anther collection bucket under the sieve; 13—anther delivery chute;
14—热风炉; 15—循环风机; 16—自动控制柜;14—hot stove; 15—circulation fan; 16—automatic control cabinet;
17—密封料仓盖; 18—落料输送激振器; 19—花药输送激振器;17—Seal bin cover; 18—Blanking conveying exciter; 19—Anther conveying exciter;
20—脉冲阀; 21—脉冲控制仪; 22—压缩空气包;20—pulse valve; 21—pulse controller; 22—compressed air bag;
23—喷吹管; 24—控制阀;23—injection pipe; 24—control valve;
25—第一脉冲信号发生器;26—第二脉冲信号发生器;25—the first pulse signal generator; 26—the second pulse signal generator;
27—第一功率放大器;28—第二功率放大器;29—控制器模块;27—the first power amplifier; 28—the second power amplifier; 29—the controller module;
30—电源模块;31—按键操作电路模块;30—power supply module; 31—key operation circuit module;
32—液晶显示电路模块;33—破碎电机变频器;32—LCD display circuit module; 33—break motor inverter;
34—筛分电机变频器;35—循环风机变频器;36—第一回风管;34—Sieving motor frequency converter; 35—Circulating fan frequency converter; 36—First air return pipe;
37—第二回风管;38—送风管;39—风量调节阀;37—the second air return pipe; 38—air supply pipe; 39—air volume regulating valve;
40—料仓进料口; 41—扇形闸门; 42—振打装置;40—feed inlet of silo; 41—sector gate; 42—vibrating device;
43—锁风闸; 44—滤网。43—air lock; 44—filter.
具体实施方式Detailed ways
如图1所示,本发明包括机架1、设置在机架1上的机壳2和设置在机壳2顶部且用于存放果树花朵的料仓3,所述机架1上设置有花朵破碎机构、花药分离机构、脉冲喷吹机构、循环热风系统和自动控制柜16,所述花朵破碎机构和花药分离机构均设置在机壳2内;所述花朵破碎机构包括安装在机架1上的破碎辊和用于带动破碎辊进行破碎动作的破碎电机5,所述破碎辊包括空心设置的破碎轴4-1和设置在破碎轴4-1上的破碎刀,所述破碎轴4-1的一端与所述破碎电机5的输出轴相接,所述破碎轴4-1的另一端与所述脉冲喷吹机构相接,所述破碎轴4-1上设置有多个破碎轴出气孔4-11,所述料仓3罩在所述破碎辊上方;所述花药分离机构包括罩在所述破碎辊下部的初次分离筛6、设置在所述初次分离筛6下方的二次分离回转筛7和用于带动所述二次分离回转筛7的筛分电机8,所述初次分离筛6和二次分离回转筛7均安装在所述机壳2内部,所述筛分电机8安装在机架1上,所述初次分离筛6与二次分离回转筛7之间倾斜设置有用于将初次分离筛6的筛下物输送到二次分离回转筛7的进料口处的落料输送斜槽9,所述二次分离回转筛7的筛上物出口处通过筛上物输送管道10连接有筛上物收集桶11,所述二次分离回转筛7的筛下物出口斜下方设置有筛下花药收集桶12,所述二次分离回转筛7与筛下花药收集桶12之间倾斜设置有用于将二次分离回转筛7筛下的花药输送到筛下花药收集桶12的进料口处的花药输送斜槽13,所述筛上物收集桶11和筛下花药收集桶12均可拆卸连接在所述机壳2上,所述筛上物收集桶11的进料口和筛下花药收集桶12的进料口均位于所述机壳2内部;所述循环热风系统包括热风炉14和循环风机15,所述循环风机15的进风口通过第一回风管36和设置在第一回风管36进风口处的滤网44与所述机壳2下部相连通,所述循环风机15的出风口通过第二回风管37与所述热风炉14的回风口相连通,所述热风炉14的送风口通过送风管38与所述料仓3相连通;所述自动控制柜16内设置有用于对花朵破碎机构、花药分离机构、脉冲喷吹机构和循环热风系统进行自动控制的自动控制系统,所述破碎电机5、筛分电机8、脉冲控制仪21和循环风机15均与所述自动控制系统相接。As shown in Figure 1, the present invention comprises frame 1, is arranged on the casing 2 on frame 1 and is arranged on the top of casing 2 and is used for storing the bin 3 of fruit tree flower, and described frame 1 is provided with flower Crushing mechanism, anther separation mechanism, pulse blowing mechanism, circulating hot air system and automatic control cabinet 16, the flower crushing mechanism and anther separation mechanism are all arranged in the casing 2; The crushing roller and the crushing motor 5 for driving the crushing roller to carry out the crushing action, the crushing roller includes a hollow crushing shaft 4-1 and a crushing knife arranged on the crushing shaft 4-1, the crushing shaft 4-1 One end of the crushing shaft is connected to the output shaft of the crushing motor 5, the other end of the crushing shaft 4-1 is connected to the pulse injection mechanism, and a plurality of crushing shaft air outlets are arranged on the crushing shaft 4-1. 4-11, the silo 3 is covered above the crushing roller; the anther separation mechanism includes a primary separation screen 6 covered at the lower part of the crushing roller, and a secondary separation rotary set under the primary separation screen 6 Screen 7 and the screening motor 8 for driving the secondary separation rotary screen 7, the primary separation screen 6 and the secondary separation rotary screen 7 are installed inside the casing 2, and the screening motor 8 is installed On the frame 1, between the primary separating sieve 6 and the secondary separating rotary sieve 7, there is a blanking material for conveying the undersize of the primary separating sieve 6 to the feeding port of the secondary separating rotary sieve 7. The conveying chute 9, the oversize outlet of the secondary separation rotary screen 7 is connected to the oversize collection bucket 11 through the oversize conveying pipeline 10, and the undersize outlet of the secondary separation rotary screen 7 is obliquely below An under-sieve anther collection bucket 12 is provided, and an under-sieve anther collection bucket 12 is inclined between the secondary separation rotary sieve 7 and the under-sieve anther collection bucket 12, and is used for transporting the anthers sieved by the secondary separation rotary sieve 7 to the under-sieve anther collection bucket 12. The anther conveying chute 13 at the feed inlet, the oversize collection bucket 11 and the undersize anther collection bucket 12 can be detachably connected to the casing 2, and the feed inlet of the oversize collection bucket 11 and the feeding port of the anther collection barrel 12 under the sieve are all located inside the casing 2; the circulating hot air system includes a hot blast stove 14 and a circulating fan 15, and the air inlet of the circulating fan 15 passes through the first return air duct 36 and The filter screen 44 arranged at the air inlet of the first air return pipe 36 communicates with the lower part of the casing 2, and the air outlet of the circulating fan 15 is connected with the air return port of the hot blast stove 14 through the second air return pipe 37 The air supply port of the hot blast stove 14 is connected with the silo 3 through the air supply pipe 38; An automatic control system for automatic control of the system, the crushing motor 5, screening motor 8, pulse controller 21 and circulation fan 15 are all connected to the automatic control system.
结合图2~图5,本实施例中,所述破碎刀由多个空心螺刀4-2和多根螺杆4-3组成,多个所述空心螺刀4-2沿所述破碎轴4-1的轴向排列成多列,多个所述空心螺刀4-2沿所述破碎轴4-1的径向相互交叉设置,多根所述螺杆4-3分别对应固定连接在多列所述空心螺刀4-2上,每个所述空心螺刀4-2的内腔均与所述破碎轴4-1的内腔相连通,每个所述空心螺刀4-2上均设置有空心螺刀出气孔4-4。2 to 5, in this embodiment, the crushing knife is composed of multiple hollow screwdrivers 4-2 and multiple screw rods 4-3, and multiple hollow screwdrivers 4-2 are formed along the crushing axis 4. -1 are arranged in multiple rows in the axial direction, multiple hollow screwdrivers 4-2 are arranged to cross each other along the radial direction of the crushing shaft 4-1, and multiple screws 4-3 are respectively fixedly connected in multiple rows On the hollow screwdriver 4-2, the inner cavity of each hollow screwdriver 4-2 is connected with the inner cavity of the crushing shaft 4-1, and each hollow screwdriver 4-2 is A hollow screwdriver air outlet 4-4 is provided.
如图1所示,本实施例中,所述料仓3的顶部为料仓进料口40,所述料仓进料口40上可拆卸连接有密封料仓盖17。设置密封料仓盖17能够使整个花朵破碎和花药分离在密闭的空间中进行,能够防止花朵破碎时花粉飘逸到空气中,造成花粉的浪费、环境的污染或操作人员的花粉过敏反应。As shown in FIG. 1 , in this embodiment, the top of the silo 3 is a silo feed port 40 , and a sealed silo cover 17 is detachably connected to the feed port 40 . Setting the sealing bin cover 17 can make the whole flower broken and anther separation be carried out in a closed space, and can prevent the pollen from flying into the air when the flower is broken, causing waste of pollen, environmental pollution or pollen allergic reaction of the operator.
如图11所示,本实施例中,所述初次分离筛6外轮廓的形状为半圆柱形。As shown in FIG. 11 , in this embodiment, the outer contour of the primary separation screen 6 is semi-cylindrical.
如图12和图13所示,本实施例中,所述二次分离回转筛7为角锥筛,所述角锥筛包括角锥筛架7-1、设置在角锥筛架7-1上部的角锥筛壳7-2和设置在角锥筛架7-1下部的料斗7-3,所述料斗7-3的顶部与所述角锥筛壳7-2的底部相接,由所述料斗7-3与角锥筛壳7-2围成的空间内设置有六棱锥状的筛网7-4,所述筛网7-4的几何中心位置处连接有筛网中心轴7-5,所述角锥筛壳7-2的一端外部设置有与角锥筛壳7-2内部相连通的角锥筛进料口7-6,所述角锥筛壳7-2上设置有角锥筛壳开盖7-7,所述料斗7-3的底部设置有与料斗7-3内部空间相连通的筛下物出口7-8和与筛网7-4内部空间相连通的筛上物出口7-9。As shown in Figures 12 and 13, in the present embodiment, the secondary separation rotary screen 7 is a pyramid screen, and the pyramid screen includes a pyramid screen frame 7-1, and is arranged on a pyramid screen frame 7-1. The upper pyramid screen shell 7-2 and the hopper 7-3 arranged at the bottom of the pyramid screen frame 7-1, the top of the hopper 7-3 is connected to the bottom of the pyramid screen shell 7-2, by A hexagonal pyramid-shaped screen cloth 7-4 is arranged in the space surrounded by the hopper 7-3 and the pyramid screen shell 7-2, and the geometric center position of the screen cloth 7-4 is connected with the screen cloth central axis 7 -5, one end of the pyramid sieve shell 7-2 is provided with a pyramid sieve inlet 7-6 connected to the inside of the pyramid sieve shell 7-2, and the pyramid sieve shell 7-2 is provided with There is a pyramid sieve shell to open the cover 7-7, and the bottom of the hopper 7-3 is provided with an undersize outlet 7-8 communicated with the inner space of the hopper 7-3 and an outlet communicated with the inner space of the screen 7-4. Oversize outlet 7-9.
如图1所示,本实施例中,所述落料输送斜槽9与所述二次分离回转筛7的上表面之间的夹角为30°~60°,所述落料输送斜槽9的底部设置有落料输送激振器18;所述花药输送斜槽13与所述筛下花药收集桶12的上表面之间的夹角为30°~60°,所述花药输送斜槽13的底部设置有花药输送激振器19,所述落料输送激振器18和花药输送激振器19均与所述自动控制系统相接。As shown in Figure 1, in this embodiment, the included angle between the blanking conveying chute 9 and the upper surface of the secondary separation rotary screen 7 is 30°-60°, and the blanking conveying chute The bottom of 9 is provided with a blanking transport exciter 18; the angle between the anther transport chute 13 and the upper surface of the under-screen anther collection bucket 12 is 30° to 60°, and the anther transport chute The bottom of 13 is provided with an anther conveying vibrator 19, and the said blanking conveying vibrator 18 and anther conveying vibrator 19 are all connected with the automatic control system.
如图14所示,本实施例中,所述自动控制系统包括控制器模块29和为自动控制系统中各用电模块供电的电源模块30,所述控制器模块29的输入端接有按键操作电路模块31,所述控制器模块29的输出端接有液晶显示电路模块32、用于对破碎电机5进行变频控制的破碎电机变频器33、用于对筛分电机8进行变频控制的筛分电机变频器34、用于对循环风机15进行变频控制的循环风机变频器35、用于为落料输送激振器18提供脉冲信号的第一脉冲信号发生器25和用于为花药输送激振器19提供脉冲信号的第二脉冲信号发生器26,所述第一脉冲信号发生器25的输出端接有第一功率放大器27,所述第二脉冲信号发生器26的输出端接有第二功率放大器28,所述脉冲控制仪21与所述控制器模块29的输出端相接,所述破碎电机5与所述破碎电机变频器33相接,所述筛分电机8与所述筛分电机变频器34相接,所述循环风机15与所述循环风机变频器35相接,所述落料输送激振器18与所述第一功率放大器27的输出端相接,所述花药输送激振器19与所述第二脉冲信号发生器28的输出端相接;所述按键操作电路模块31和液晶显示电路模块32均外露在所述自动控制柜16的外表面上。具体地,所述控制器模块29为单片机。As shown in Figure 14, in the present embodiment, the automatic control system includes a controller module 29 and a power supply module 30 for supplying power to each power module in the automatic control system, and the input terminal of the controller module 29 is connected with a key operation A circuit module 31, the output terminal of the controller module 29 is connected with a liquid crystal display circuit module 32, a crushing motor frequency converter 33 for frequency conversion control of the crushing motor 5, a screening machine for frequency conversion control of the screening motor 8 Motor frequency converter 34, the circulation fan frequency converter 35 that is used to carry out frequency conversion control to circulation fan 15, the first pulse signal generator 25 that is used to provide pulse signal for blanking transport vibrator 18 and is used for anther transport exciter The device 19 provides the second pulse signal generator 26 of the pulse signal, the output terminal of the first pulse signal generator 25 is connected with the first power amplifier 27, and the output terminal of the second pulse signal generator 26 is connected with the second Power amplifier 28, the pulse controller 21 is connected to the output end of the controller module 29, the crushing motor 5 is connected to the crushing motor frequency converter 33, the screening motor 8 is connected to the screening The motor frequency converter 34 is connected, the circulating fan 15 is connected with the circulating fan frequency converter 35, the blanking conveying exciter 18 is connected with the output end of the first power amplifier 27, and the anther conveying The exciter 19 is connected to the output end of the second pulse signal generator 28 ; the key operation circuit module 31 and the liquid crystal display circuit module 32 are both exposed on the outer surface of the automatic control cabinet 16 . Specifically, the controller module 29 is a single-chip microcomputer.
如图1所示,本实施例中,所述脉冲喷吹机构包括脉冲阀20、控制阀24和脉冲控制仪21,所述脉冲阀20的进气管连接有用于存储压缩空气的压缩空气包22,所述脉冲阀20的出气管连接有伸入所述破碎轴4-1内的喷吹管23,所述脉冲阀20的背压室与控制阀24相接,所述控制阀24与脉冲控制仪21相接。所述第二回风管37上设置有风量调节阀39;所述筛上物收集桶11的下部侧壁上设置有振打装置42,所述筛上物收集桶11的底部设置有扇形闸门41;所述筛下花药收集桶12的底部设置有锁风闸43。As shown in Figure 1, in this embodiment, the pulse injection mechanism includes a pulse valve 20, a control valve 24 and a pulse controller 21, and the intake pipe of the pulse valve 20 is connected with a compressed air bag 22 for storing compressed air , the outlet pipe of the pulse valve 20 is connected with the blowing pipe 23 extending into the crushing shaft 4-1, the back pressure chamber of the pulse valve 20 is connected with the control valve 24, and the control valve 24 is connected with the pulse control Instrument 21 is connected. The second air return pipe 37 is provided with an air volume regulating valve 39; the lower side wall of the oversize collection bucket 11 is provided with a rapping device 42, and the bottom of the oversize collection bucket 11 is provided with a fan gate 41; the bottom of the under-sieve anther collection bucket 12 is provided with an air lock gate 43 .
实施例2Example 2
结合图6~图10,本实施例与实施例1不同的是:所述破碎刀由套装在所述破碎轴4-1上的弹簧4-5和均匀布设在所述弹簧4-5上的多个实心螺刀4-6组成,所述破碎轴4-1的一端设置有第一弹簧固定架4-7,所述破碎轴4-1的另一端设置有第二弹簧固定架4-8,所述弹簧4-5的一端与所述第一弹簧固定架4-7固定连接,所述弹簧4-5的另一端与所述第二弹簧固定架4-8固定连接。其余结构均与实施例1相同。此种结构的破碎刀,能够通过调节弹簧4-5节距,方便地对布设在弹簧4-5上的多个实心螺刀4-6的稠密程度进行调节,适应于不同的果树花朵深加工。Referring to Figures 6 to 10, the difference between this embodiment and Embodiment 1 is that the crushing knife consists of a spring 4-5 set on the crushing shaft 4-1 and a spring 4-5 evenly arranged on the spring 4-5. Composed of a plurality of solid screwdrivers 4-6, one end of the crushing shaft 4-1 is provided with a first spring holder 4-7, and the other end of the crushing shaft 4-1 is provided with a second spring holder 4-8 One end of the spring 4-5 is fixedly connected to the first spring holder 4-7, and the other end of the spring 4-5 is fixedly connected to the second spring holder 4-8. All the other structures are the same as in Example 1. The crushing knife of this kind of structure can adjust the density of a plurality of solid screwdrivers 4-6 arranged on the spring 4-5 conveniently by adjusting the pitch of the spring 4-5, and is suitable for deep processing of different fruit tree flowers.
本发明的工作原理及过程是:首先往料仓3内放入果树花朵并盖上密封料仓盖17,然后通过操作自动控制柜16上的按键操作电路模块31,启动该装置,该装置便进入了自动工作状态。热风炉14产生的热风通过送风管38送入料仓3内,对料仓3内的果树花朵进行烘干,破碎电机5带动破碎辊进行果树花朵破碎,破碎过程中,脉冲喷吹机构产生的压缩空气气流送入破碎轴4-1内,吹散黏在破碎轴4-1和破碎刀上的花朵碎片,破碎后的果树花朵经初次分离筛6筛分,筛分的筛下物通过落料输送斜槽9并在落料输送激振器18的作用下快速输送到二次分离回转筛7内,筛分电机8带动二次分离回转筛7旋转,对初次分离筛6的筛下物进行再次筛分,得到筛下的花药,二次分离回转筛7的筛上物通过筛上物输送管道10输送到筛上物收集桶11内,二次分离回转筛7的筛下物通过花药输送斜槽13并在花药输送激振器19的作用下快速落入筛下花药收集桶12内。The working principle and process of the present invention are: firstly put fruit tree flowers into the feed bin 3 and cover the sealed feed bin cover 17, then operate the circuit module 31 by operating the button on the automatic control cabinet 16 to start the device, and the device will be just Entered the automatic working state. The hot air generated by the hot blast stove 14 is sent into the material bin 3 through the air supply pipe 38 to dry the fruit trees and flowers in the material bin 3. The crushing motor 5 drives the crushing roller to crush the fruit trees and flowers. During the crushing process, the pulse injection mechanism generates The compressed air flow is sent into the crushing shaft 4-1 to blow off the flower fragments sticking to the crushing shaft 4-1 and the crushing knife, and the crushed fruit tree flowers are sieved by the primary separation sieve 6, and the sieved undersize passes through The blanking conveyor chute 9 is quickly transported to the secondary separation rotary screen 7 under the action of the blanking conveyor vibration exciter 18, and the screening motor 8 drives the secondary separation rotary screen 7 to rotate, and the primary separation screen 6 The oversize of the secondary separation rotary sieve 7 is transported to the oversize collection barrel 11 through the oversize conveying pipeline 10, and the undersize of the secondary separation rotary sieve 7 passes through The anther conveys the chute 13 and falls rapidly in the anther collection barrel 12 under the sieve under the action of the anther conveying vibrator 19 .
本发明将破碎、分离、烘干等不同的工艺加工过程集于一体,通过循环热风,可以有效的避免花朵碎片因粘在破碎轴和破碎刀上面而导致设备工作效率下降;可以有效的避免花瓣因返潮而使花药粘在花瓣上不易分离;通过脉冲喷吹机构,可以有效的清洗粘在刀口上的花朵碎片,大大的提高设备的工作效率;通过角锥筛可以极大地提高筛分效率;通过在落料输送斜槽的底部设置落料输送激振器,并在花药输送斜槽的底部设置花药输送激振器,加快了落料和花药输送的速度,缩短了工作时间,提高了工作效率。此外,该设备为多功能一体化上下结构,可以减少设备的占地面积,便于推广、普及。The invention integrates different processing processes such as crushing, separation, and drying. By circulating hot air, it can effectively prevent the flower fragments from sticking to the crushing shaft and the crushing knife, resulting in a decrease in the working efficiency of the equipment; The anthers stick to the petals and are not easy to separate due to dampness; the pulse blowing mechanism can effectively clean the flower fragments stuck on the knife edge, greatly improving the working efficiency of the equipment; the pyramid sieve can greatly improve the screening efficiency; By setting the blanking conveying exciter at the bottom of the blanking conveying chute, and setting the anther conveying vibrator at the bottom of the anther conveying chute, the speed of blanking and anther conveying is accelerated, the working time is shortened, and the work efficiency is improved. efficiency. In addition, the equipment has a multi-functional integrated upper and lower structure, which can reduce the occupied area of the equipment and facilitate promotion and popularization.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still belong to the technical aspects of the present invention. within the scope of protection of the scheme.
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|---|---|---|---|---|
| CN103689769B (en) * | 2013-12-20 | 2015-08-19 | 黄山华绿园生物科技有限公司 | Food processing system |
| CN104258946A (en) * | 2014-09-24 | 2015-01-07 | 西北农林科技大学 | Portable apple flower crushing separator |
| CN105457702A (en) * | 2015-12-08 | 2016-04-06 | 安徽秋果食品有限公司 | Smashing device for high-carbohydrate materials |
| CN105597889A (en) * | 2015-12-21 | 2016-05-25 | 天津信诺金智科技有限公司 | Pulverizer |
| CN105597898A (en) * | 2016-03-03 | 2016-05-25 | 杨志恒 | Pollen grinding machine |
| CN105815041A (en) * | 2016-04-01 | 2016-08-03 | 诸暨市喜盈天农业开发有限公司 | Kiwi fruit pollen treatment system |
| CN105855018B (en) * | 2016-05-10 | 2018-02-13 | 张凤娟 | A kind of medicine crushing and screening device |
| CN106076844A (en) * | 2016-06-14 | 2016-11-09 | 成都菲斯普科技有限公司 | A kind of medicine crushing and screening device |
| CN107876150B (en) * | 2017-11-08 | 2019-07-12 | 江西盐津铺子食品有限公司 | A kind of soybean crushing and classification recycle device |
| CN111111875B (en) * | 2019-12-24 | 2021-03-16 | 盐城顶益食品有限公司 | Filter equipment is used in production of food emulsifier |
| CN111604120A (en) * | 2020-05-29 | 2020-09-01 | 宁夏农林科学院种质资源研究所(宁夏设施农业工程技术研究中心) | A movable fruit tree pollen production equipment |
| CN112570121B (en) * | 2020-11-10 | 2022-03-01 | 桂林中南(亳州)药业科技有限公司 | Method for finely grinding raw materials of direct oral decoction pieces |
| CN115181431A (en) * | 2022-07-07 | 2022-10-14 | 广州市威伦食品有限公司 | Edible natural red pigment refining equipment and refining method thereof |
| CN115365111A (en) * | 2022-08-12 | 2022-11-22 | 界首市云飞粮机有限公司 | High-efficient environmental protection pulse dust removal rolls clearance sieve that shakes |
| CN120362588A (en) * | 2025-06-24 | 2025-07-25 | 赣州大业金属纤维有限公司 | A shearing device for steel fiber production |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201821728U (en) * | 2010-07-30 | 2011-05-11 | 北京农业职业学院 | Anther collecting device |
| CN102370127B (en) * | 2010-08-25 | 2013-09-11 | 杨声谋 | Method for industrial production of fresh and alive pollen by centralized growing of male flowers of kiwi fruit |
| CN202700587U (en) * | 2012-07-26 | 2013-01-30 | 陕西省农村科技开发中心 | Flower crushing and anther separating integrated machine |
| CN203408774U (en) * | 2013-07-31 | 2014-01-29 | 西安建筑科技大学 | Crushing-separating-drying device for deeply processing fruit tree flowers |
-
2013
- 2013-07-31 CN CN201310330193.2A patent/CN103418478B/en not_active Expired - Fee Related
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| CN103418478A (en) | 2013-12-04 |
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