CN113208142A - Multifunctional tobacco shred processing system - Google Patents
Multifunctional tobacco shred processing system Download PDFInfo
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- CN113208142A CN113208142A CN202110510503.3A CN202110510503A CN113208142A CN 113208142 A CN113208142 A CN 113208142A CN 202110510503 A CN202110510503 A CN 202110510503A CN 113208142 A CN113208142 A CN 113208142A
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 49
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 49
- 238000012545 processing Methods 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 89
- 239000007788 liquid Substances 0.000 claims abstract description 40
- 239000000428 dust Substances 0.000 claims abstract description 29
- 230000001105 regulatory effect Effects 0.000 claims abstract description 21
- 238000004140 cleaning Methods 0.000 claims abstract description 16
- 238000002156 mixing Methods 0.000 claims abstract description 14
- 239000012528 membrane Substances 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 57
- 238000011084 recovery Methods 0.000 claims description 18
- 230000008676 import Effects 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 6
- 239000003507 refrigerant Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000005259 measurement Methods 0.000 claims description 2
- 235000011194 food seasoning agent Nutrition 0.000 claims 2
- 238000001035 drying Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 238000012827 research and development Methods 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 3
- 238000010923 batch production Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 7
- 235000013599 spices Nutrition 0.000 description 6
- 238000001514 detection method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 235000019505 tobacco product Nutrition 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 238000010793 Steam injection (oil industry) Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/08—Blending tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/12—Steaming, curing, or flavouring tobacco
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- Drying Of Solid Materials (AREA)
- Cleaning In General (AREA)
Abstract
A multifunctional tobacco shred processing system comprises a mixing system, a hot air system, a moisture removal system, a moisture regain system, a flavoring and feeding system and a self-cleaning system, wherein the mixing system comprises a roller, and a plurality of shoveling plates are arranged on the inner wall of the roller; the hot air system comprises a heat exchanger, a first fan, a hot air pipeline and a third steam pipeline; the moisture removing system comprises a second fan, a moisture removing pipeline and a dust hood; the moisture regaining system comprises a first steam pipeline, a steam flowmeter, a pressure regulating valve, a pressure sensor, a pneumatic membrane regulating valve and a pressure gauge; the flavoring and feeding system comprises a material tank, a nozzle, a material liquid pipeline, a first air pipeline, a second steam pipeline and a manual feeding system. The tobacco shred processing device is reasonable in design and diversified in function, and can meet the requirements of tobacco shred diversified processing by meeting multiple process links of tobacco shred moisture regaining, flavoring, feeding, drying and the like when small-batch production or new product research and development are carried out.
Description
Technical Field
The invention relates to the technical field of tobacco equipment, in particular to a multifunctional tobacco shred processing system.
Background
New product research and development or novel tobacco products at tobacco throwing, need small batch, many kinds of production sample condition, especially in product research and development and novel tobacco products, because the product total amount is few on the one side, and need often change the raw materials, if produce on traditional large-traffic production line, because the stub bar, the influence of stub bar, product quality stability can not be ensured, also influence the production efficiency of large-traffic production line simultaneously, then to small batch, many kinds of class tobacco are necessary to form solitary production line, more need a set of device can satisfy a plurality of technology processing demands in the tobacco production, improve tobacco processing's efficiency through the promotion of equipment performance, reduce the manpower of product, each item cost such as material resources.
Disclosure of Invention
The invention aims to provide a multifunctional tobacco shred processing system which can realize various procedures in tobacco processing in one system and meet the research and development requirements of novel tobacco products.
In order to achieve the purpose, the automatic drying device comprises a material mixing system, a hot air system, a moisture discharging system, a moisture regaining system, a flavoring and feeding system and a self-cleaning system, wherein the material mixing system comprises a roller, and a plurality of shoveling plates are arranged on the inner wall of the roller; the hot air system comprises a heat exchanger, a first fan, a hot air pipeline and a third steam pipeline; the moisture removing system comprises a second fan, a moisture removing pipeline and a dust hood; the moisture regaining system comprises a first steam pipeline, a steam flowmeter, a pressure regulating valve, a pressure sensor, a pneumatic membrane regulating valve and a pressure gauge; the flavoring and feeding system comprises a material tank, a nozzle, a material liquid pipeline, a first air pipeline, a second steam pipeline and a manual feeding system.
In the above technical scheme, in the material mixing system, the front end of the roller is provided with a front chamber, the rear end of the roller is provided with a rear chamber, the front chamber is communicated with a feeding device, the rear chamber is communicated with a discharging device, the front chamber and the rear chamber are arranged on a rack, a driving device is arranged outside the roller, the front chamber and the rear chamber are respectively provided with a rack, the outer wall of the roller is provided with a supporting roller, the supporting roller is connected with a motor through a driving belt, the driving belt can be a triangular belt, the front end of the outer wall of the roller is provided with two supporting rollers, the rear end of the outer wall of the roller is provided with two supporting wheels, the motor drives the supporting roller to rotate through the driving belt, the supporting roller drives the roller to rotate, the hot air system is arranged above the roller and communicated with the feeding device, and the moisture removing system is arranged in the rear chamber.
According to the technical scheme, the plurality of shoveling plates are arranged inside the roller, the height and the angle of the shoveling plates can be adjusted, the shoveling plates are connected with the inner wall of the roller through the braker, the plurality of bolts are arranged on the plate body and the fixing clamp if screw holes are formed in the braker, and the plate body is provided with the arc-shaped adjusting holes.
In the technical scheme, a heat medium inlet of a heat exchanger in the hot air system is connected with an outlet of a third steam pipeline, a refrigerant outlet of the heat exchanger is connected with a condensate water system, an outlet of the heat exchanger is connected with an inlet of a first fan, an outlet of the first fan is connected with an inlet of the hot air pipeline, and an outlet of the hot air pipeline is communicated with a front chamber. And the hot air pipeline is also provided with a pressure sensor and a thermometer.
Among the above-mentioned technical scheme, second fan entry among the row's tide system links to each other with the dust removal room entry, and the export of second fan links to each other with first dust excluding hood and second dust excluding hood through arranging the tide pipe, first dust excluding hood sets up in the bottom of rear chamber, the second dust excluding hood sets up in the rear chamber top, be provided with manual air door on the row tide pipe of first dust excluding hood top.
The outlet of a first steam pipeline of the moisture regaining system is connected with a steam nozzle arranged on the front chamber, and a steam flowmeter, a pressure regulating valve, a pressure sensor, a pneumatic membrane regulating valve and a pressure gauge are arranged on the first steam pipeline in the technical scheme.
The material tank of the flavoring and feeding system comprises a first material tank and a second material tank, wherein a first water inlet is arranged at the top end of the first material tank, in the technical scheme, a first feed inlet and a first recovery port are arranged, a second water inlet, a second feed inlet and a second recovery port are arranged at the top end of the second material tank, the first water inlet, the first feed inlet, the first recovery port, the second water inlet, the second feed inlet and the second recovery port are controlled through respective corresponding pneumatic ball valves, a discharge port of the first material tank is connected with a material liquid pipe through a stop valve and a pneumatic ball valve, a manual stop valve is arranged between the stop valve and the pneumatic ball valve, a first residual material recovery port is arranged below the manual stop valve, a discharge port of the second material tank is connected with the material liquid pipe through the stop valve and the pneumatic ball valve, a manual stop valve is arranged between the stop valve and the pneumatic ball valve, and a second residual material recovery port is arranged below the manual stop valve, be provided with first filter, gear pump, pressure sensor, flowmeter controller, manual stop valve and pneumatic ball valve on the feed liquid pipe, manual stop valve below is provided with the measurement sample connection, be provided with the two medium nozzle on the cylinder, the two medium nozzle has two imports, and one of them import is the feed liquid import, and another import is imported for drawing the medium of spouting, the export of feed liquid pipeline links to each other with the feed liquid import on the two medium nozzle, the two medium pipeline export links to each other with drawing the medium of spouting import on the two medium nozzle, the two medium pipeline entry links to each other with first air conduit and second steam conduit respectively.
Among the above-mentioned technical scheme, perfuming feeding system still contains artifical work material system, artifical feeding system includes artifical feed pipe way, third air conduit and second inlet channel, be provided with stop valve, filtration relief pressure valve, manometer and automatic ball valve on the third air conduit, be provided with stop valve, manometer, filtration relief pressure valve and pneumatic ball valve on the second inlet channel, set up a plurality of pneumatic ball valves, second filter, first leak hunting mouth on the artifical feed pipe way, artifical feed pipe says and links to each other with the feed liquid pipeline.
In the above technical scheme, the self-cleaning system comprises a first water inlet pipe, wherein a stop valve, a pressure gauge, a pressure sensor and a pneumatic ball valve are arranged on the first water inlet pipe.
In the technical scheme, the first steam pipeline, the second steam pipeline and the third steam pipeline are respectively connected with the steam inlet pipe, the steam inlet pipe is provided with the stop valve, the third filter and the steam-water separator, the upper end of the steam-water separator is provided with the pressure gauge, and the lower end of the steam-water separator is connected with the first condensed water pipeline.
The invention has reasonable design, and is additionally provided with a hot air system, a humidifying steam pipeline, a feeding induced-spraying pipeline, a shovelling plate adjusting device in a roller and a sealing device of a material inlet and a material outlet on the basis of the original perfuming machine. The device has the functions of drying cut tobacco, perfuming and feeding cut tobacco, conditioning cut tobacco, mixing cut tobacco, self-cleaning of the device, processing peculiar smell and drying. Due to the diversified functions of the device, when small-batch production or new product research and development are carried out, the device can meet the requirements of multiple processing of tobacco shreds by meeting multiple process links such as moisture regain, flavoring, feeding, drying and the like of the tobacco shreds, and can greatly reduce the number of devices on a production line, reduce post setting, save a large amount of devices and human resource cost and improve efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of a portion of the system connection configuration of the present invention;
FIG. 3 is a schematic view of a connection structure of a drum and a nozzle according to the present invention;
FIG. 4 is a schematic view of a shovelling plate structure in the invention;
in the figure: 1-mixing system, 101-roller, 102-front chamber, 103-rear chamber, 104-shovelling plate, 105-harrow nail, 106-screw hole, 107-plate body, 108-fixing clip, 109-bolt, 110-adjusting hole, 111-feeding device, 112-discharging device, 2-hot air system, 201-heat exchanger, 202-first fan, 203-hot air pipeline, 204-third steam pipeline, 205-first condensed water pipeline, 206-thermometer, 3-moisture exhausting system, 301-first dust hood, 302-second dust hood, 303-second fan, 304-manual air door, 305-moisture exhausting pipeline, 4-moisture regaining system, 401-first steam pipeline, 402-steam flowmeter, 403-pressure regulating valve, 404-pneumatic film regulating valve, 405-steam nozzle, 5-perfuming feeding system, 501-first charging bucket, 502-second charging bucket, 503-first water inlet, 504-first feed inlet, 505-first return port, 506-a second water inlet, 507-a second feed inlet, 508-a second recovery port, 509-a feed liquid pipeline, 510-a first filter, 511-a second filter, 512-a gear pump, 513-a flowmeter, 514-a flowmeter controller, 515-a metering sampling port, 516-a dual-medium nozzle, 517-a feed liquid inlet, 518-a spray medium inlet, 519-a dual-medium pipeline, 520-a first air pipeline, 521-a second steam pipeline, 522-a first water inlet pipe, 523-a water nozzle, 524-a pneumatic pump, 525-a second water inlet pipeline, 526-a second air pipeline, 601-605-a pressure sensor, 701-707-a pressure gauge, 901-a first residue recovery port, 902-a second residue recovery port, 801-810 stop valves, 1001-1002 filter pressure reducing valves, 1101-1124 pneumatic ball valves, 1201-1203 manual stop valves, 301-a first leakage detection port, 1302-a second leakage detection port, 1401-a first drainage port, 1402-second sewage drain, 1501-artificial feed pipe, 1502-third air pipe, 1503-fourth air pipe, 1504-fifth air pipe, 1601-steam inlet pipe, 1602-third filter, 1603-steam-water separator.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the invention, the meaning of "a plurality" is two or more unless otherwise specified.
As shown in fig. 1 to 4, a multifunctional tobacco shred processing system comprises a mixing system 1, a hot air system 2, a moisture discharging system 3, a moisture regaining system 4, a flavoring and feeding system 5 and a self-cleaning system, wherein the mixing system 1 comprises a roller 101, and a plurality of shoveling plates 104 are arranged on the inner wall of the roller 101; the hot air system 2 comprises a heat exchanger 201, a first fan 202, a hot air pipeline 203 and a third steam pipeline 204; the moisture removing system 3 comprises a second fan 303, a moisture removing pipeline 305 and a dust hood; the moisture regaining system 4 comprises a first steam pipeline 401, a steam flowmeter, a pressure regulating valve, a pressure sensor, a pneumatic membrane regulating valve and a pressure gauge; the flavoring and feeding system 5 comprises a material tank, a nozzle, a material liquid pipeline 509, a first air pipeline 520, a second steam pipeline 521 and a manual feeding system.
In the mixing system 1, a front chamber 102 is arranged at the front end of the roller 101, a rear chamber 103 is arranged at the rear end of the roller 101, the front chamber 102 is connected with the feed device 111 in a communication way, the rear chamber 103 is connected with the discharge device 112 in a communication way, the front chamber 102 and the rear chamber 103 are arranged on the frame, a driving device is arranged outside the roller 101, the front chamber 102 and the rear chamber 103 are respectively provided with a frame, the outer wall of the roller 101 is provided with a supporting roller, the supporting rollers are connected with a motor through a transmission belt, the transmission belt can be a triangular belt, the front end of the outer wall of the roller 101 is provided with two supporting rollers, the rear end of the outer wall of the roller 101 is provided with two supporting wheels, the motor drives the supporting rollers to rotate through the transmission belt, the supporting rollers drive the roller 101 to rotate, the hot air system 2 is arranged above the roller 101 and communicated with the feeding device 111, and the moisture exhausting system 3 is arranged in the rear chamber 103. The feed inlet seal cylinder and the discharge cylinder are connected to a second air line 526, and compressed air entering the cylinders is controlled by a pneumatic ball valve 1122 and a pneumatic ball valve 1123.
A heating medium inlet of a heat exchanger 201 in the hot air system 2 is connected with an outlet of a third steam pipeline 204, a refrigerant outlet of the heat exchanger 201 is connected with a condensed water system, an outlet of the heat exchanger 201 is connected with an inlet of a first fan 202, an outlet of the first fan 202 is connected with an inlet of a hot air pipeline 203, and an outlet of the hot air pipeline 203 is communicated with the front chamber 102. The hot air duct 203 is further provided with a pressure sensor 602 and a thermometer 206, and the thermometer 206 can detect the temperature of hot air.
An outlet of a first steam pipeline 401 of the moisture regaining system 4 is connected with a steam nozzle 405 arranged on the front chamber 102, and a steam flow meter 402, a pressure regulating valve 403, a pressure sensor 601, a pneumatic membrane regulating valve 404 and a pressure gauge 701 are arranged on the first steam pipeline 401.
The flavoring and feeding system 5 comprises a first material tank 501 and a second material tank 502, wherein the top end of the first material tank 501 is provided with a first water inlet 503, a first feed inlet 504 and a first closing-back port 505, the top end of the second material tank 502 is provided with a second water inlet 506, a second feed inlet 507 and a second recovery port 508, the first water inlet 503, the first feed inlet 504, the first closing-back port 505, the second water inlet 506, the second feed inlet 507 and the second recovery port 508 are controlled by corresponding pneumatic ball valves 1101 to 1106, the discharge port of the first material tank 501 is connected with a material liquid pipe 509 through a stop valve 801 and a pneumatic ball valve 1109, a manual stop valve 1201 is arranged between the stop valve 801 and the pneumatic ball valve 1109, a first residue recovery port 901 is arranged below the manual stop valve 1201, the discharge port of the second material tank 502 is connected with the material liquid pipe 509 through the stop valve 802 and the pneumatic ball valve 1110, and a manual stop valve 1202 is arranged between the stop valve 802 and the pneumatic ball valve 1110, a second residual material recycling port 902 is arranged below the manual stop valve 1202, a first filter 510, a gear pump 512, a pressure sensor 603, a flow meter 513, a flow meter controller 514, a manual stop valve 1203 and a pneumatic ball valve 1120 are arranged on the material liquid pipe 509, a metering sampling port 515 is arranged below the manual stop valve 1203, a double-medium nozzle 516 is arranged on the roller 101, the double-medium nozzle 516 is provided with two inlets, one inlet is a material liquid inlet 517, the other inlet is a spraying medium inlet 518, an outlet of the material liquid pipe 509 is connected with the material liquid inlet 517 on the double-medium nozzle 516, an outlet of the double-medium pipe 519 is connected with the spraying medium inlet 518 on the double-medium nozzle 516, and inlets of the double-medium pipe 519 are respectively connected with a first air pipe 520 and a second steam pipe 521.
The flavoring and charging system 5 further comprises a manual material feeding system, the manual material feeding system comprises a manual material feeding pipeline 1501, a third air pipeline 1502 and a second water inlet pipeline 525, a stop valve 804, a filtering and reducing valve 1002, a pressure gauge 706 and an automatic ball valve 1116 are arranged on the third air pipeline 1502, a stop valve 803, a pressure gauge 705, a filtering and reducing valve 1001, a pneumatic ball valve 1112 and a pneumatic ball valve 1115 are arranged on the second water inlet pipeline 525, a pneumatic ball valve 1117, a pneumatic ball valve 1114, a pneumatic ball valve 1113, a pneumatic ball valve 1111, a second filter 511 are arranged on the manual material feeding pipeline 1501, a first leakage detection port 1301 is arranged below the pneumatic ball valve 1111, and the manual material feeding pipeline 1501 is connected with the material liquid pipeline 509. First leak detection port 1301 may be used for duct leak detection.
The self-cleaning system comprises a first water inlet pipe 522, wherein a stop valve 805, a pressure gauge 707, a pressure sensor 604 and a pneumatic ball valve 1121 are arranged on the first water inlet pipe 522.
The steam inlet pipe 1601 is connected to the first steam pipe 401, the second steam pipe 521, and the third steam pipe 204, respectively. The steam inlet pipeline 1601 is provided with a stop valve 806, a third filter 1602 and a steam-water separator 1603, the upper end of the steam-water separator 1603 is provided with a pressure gauge 605, and the lower end of the steam-water separator 1603 is connected with the first condensed water pipeline 205. The steam-water separator 1603 is to separate water from steam to ensure that the steam to be used is saturated steam containing no water.
The inner part of the roller 101 is provided with a plurality of shoveling plates 104, the height and the angle of the shoveling plates 104 can be adjusted, the shoveling plates 104 are connected with the inner wall of the roller 101 through raking nails 105, the raking nails 105 are provided with a plurality of screw holes 106, a plurality of bolts 109 are arranged on the plate body 107 and the fixing clamp 108, and the plate body 107 is provided with an arc-shaped adjusting hole 110.
Example 1:
the working principle of the tobacco shred mixing function is as follows:
the inner wall of the roller 101 is provided with a plurality of shoveling plates 104, the plurality of shoveling plates 104 are sequentially arranged, when different types of cut tobacco are conveyed into the roller 101, the cut tobacco of different types can be mixed according to different process requirements through rotation of the roller 101 and adjustment of the height and the angle of the shoveling plates 104, and a plurality of fixing screws are arranged on the shoveling plates 104, specifically 8 fixing screws can be arranged. The adjusting mode of the shovelling plate 104 is as follows: loosening 8 fixing bolts 109, and adjusting the positions of the plate body 107 and the fixing clips 108 on the harrow nails 105, so that the distance between the plate body 107 and the inner wall of the roller 101 can be adjusted, and the height adjusting range of the plate body 107 is 10-100 mm; because the adjusting hole 110 is arc-shaped, the bolt 109 on the fixing clip 108 is loosened, the bolt 109 moves along the adjusting hole 110, the angle of the plate body 107 can be adjusted, the angle adjusting range is 0-60 degrees, and when the height and the angle required by the required process are adjusted, 8 fixing bolts 109 are locked.
Example 2:
the working principle of the drying function is as follows:
a heat medium inlet of a heat exchanger 201 in the hot air system 2 is connected with an outlet of a third steam pipeline 204, saturated steam is input into the heat exchanger 201, a refrigerant outlet of the heat exchanger 201 is connected with a condensed water system through a first condensed water pipeline 205, condensed water after steam cooling is led out of the heat exchanger 201, an outlet of the heat exchanger 201 is connected with an inlet of a first fan 202 and can heat the temperature of blast air, an outlet of the first fan 202 is connected with an inlet of a hot air pipeline 203, hot air is blown into the hot air pipeline 203, an outlet of the hot air pipeline 203 is communicated with a front chamber 102, the hot air enters the roller 101, and cut tobacco can be dried. Under the combined action of the first fan 202 and the heat exchanger 201, normal temperature air is heated to form hot air, the hot air is guided in from the front chamber 102 through the hot air pipeline 203 and enters the roller 101, when cut tobacco is conveyed into the roller 101 from the front chamber 102, the cut tobacco is thrown up and fully contacted with the hot air under the action of rotation of the roller 101 and the shoveling plate 104, so that the cut tobacco is dehydrated and dried under the action of the hot air, the moisture exhausting system 3 is utilized, the second fan 303 exhausts moisture evaporated from the cut tobacco entering the rear chamber 103 through the first dust hood 301 and the second dust hood 302 and conveys the moisture to a dust removing room, the purpose of drying the cut tobacco is achieved, and a manual air door 304 arranged on a moisture exhausting pipe above the first dust hood 301 can be used for controlling the air speed so as to control the moisture exhausting speed.
Example 3:
the working principle of the moisture regaining function is as follows:
an outlet of a first steam pipeline 401 of the moisture regaining system 4 is connected with a steam nozzle 405 arranged on the front chamber 102, and a steam flow meter 402, a pressure regulating valve 403, a pressure sensor 601, a pneumatic membrane regulating valve 404 and a pressure gauge 701 are arranged on the first steam pipeline 401. Steam is introduced into the first steam pipeline 401, and after passing through the steam flow meter 402, the pressure regulating valve 403, the pressure sensor 601, the pneumatic film regulating valve 404 and the pressure gauge 701, the steam enters the roller 101 through the steam nozzle 405, and the steam can be applied to the cut tobacco to realize moisture regain of the cut tobacco, and meanwhile, through data displayed by the steam flow meter 402, the steam quantity applied to the cut tobacco is controlled through the pneumatic film regulating valve 404, so that the moisture and the temperature of the cut tobacco are accurately controlled.
Example 4:
the working principle of the perfuming and feeding functions is as follows:
in the flavoring and feeding system 5, the feed liquid flows out from the first material tank 501 or the second material tank 502, the spice or the sugar can be respectively filled in the first material tank 501 and the second material tank 502, and then the feed liquid enters the front chamber 102 from the feed liquid inlet 517 on the dual-medium nozzle 516 through the feed liquid pipeline 509, the gear pump 512, the pressure sensor 603, the flow meter 513, the flow meter controller 514, the manual stop valve 1203 and the pneumatic ball valve 1120 in sequence, and is applied to the cut tobacco, when the feed liquid is the spice flowing out from the first material tank 501, the injection medium needs to be compressed air, at this time, the first air pipeline 520 and the feed liquid pipeline 509 are opened, at this time, the air is injected from the injection medium inlet 518 of the dual-medium nozzle 516, the cut tobacco can be flavored, the flavoring function is realized, when the feed liquid is the sugar flowing out from the second material tank 502, the injection medium needs to be steam, at this time, the second steam pipeline 521 and the feed liquid pipeline 509 are opened, the tobacco shred can be fed in the material, the feeding function is realized, and the design of the pipeline can ensure that the system realizes two functions of flavoring and feeding. The flavor or sugar is pumped from the manual feed pipe 1501 to the first material tank 501 or the second material tank 502 through the pneumatic pump 524, the pneumatic ball valve 1116 is opened, and the compressed air is introduced from the third air pipe 1502 to power the pneumatic pump 524.
If an automatic feeding system is arranged in a factory, spices or sugar can be directly conveyed to the first material tank 501 or the second material tank 502 through the first feeding hole 504 or the second feeding hole 507, and if the automatic feeding system is not arranged in the factory, the automatic feeding system is further provided, namely, the material liquid in the raw material barrel can be directly conveyed into the first material tank 501 or the second material tank 502. When manual feeding is selected according to actual conditions, the automatic ball valve 1117 for manual feeding is started, the pneumatic pump 524 is started at the same time, the feed liquid can be directly conveyed to the first material tank 501 or the second material tank 502 through the first feed port 504 or the second feed port 507 through the manual feeding pipeline 1501, and after sugar or spice is loaded into the first material tank 501 or the second material tank 502, the subsequent process flow can be started.
Example 5:
the working principle of the self-cleaning function is as follows:
when the previous process flow is finished and new tobacco shreds are required to be replaced by adopting a new preparation process flow, the system needs to be cleaned so as to prevent the residual tobacco shreds in the previous operation from influencing the subsequent new process operation. The system has the functions of self-cleaning and peculiar smell removal.
Self-cleaning function of the roller: after passing through the stop valve 805, the pressure gauge 707, the pressure sensor 604, and the air ball valve 1121 provided in the first water inlet pipe 522, the water is sprayed into the front chamber 102 from the first water inlet pipe 522 through the water nozzle 523, and the residual material and the scale inside the drum 101 are cleaned and the waste liquid is discharged by the rotation of the drum 101.
The material jar self-cleaning function: if sugar or spice needs to be replaced, the first material tank 501 or the second material tank 502 used in the preorder working section must be cleaned, and preorder material liquid cannot remain, at this time, the stop valve 801 or the stop valve 802 is closed, the first water inlet 503 or the second water inlet 506 is opened to introduce water into the material tank, after the cleaning is finished, the stop valve 801 and the manual stop valve 1201 are opened, and the residual material is discharged from the first residual material port 901, or the stop valve 802 and the manual stop valve 1202 are opened, and the residual material is discharged from the second residual material port 902.
Self-cleaning function of the pipeline: if when sugar or spices need to be changed, the pipeline that the feed liquid passed through also needs to be cleaned, closes automatic ball valve 1120 this moment, opens automatic ball valve 1119, carries water by second inlet channel 525, and the waste water after the washing pipeline is discharged from second drain 1402, opens automatic ball valve 1118 afterwards and lets in the air through fifth air pipeline 1504, weathers the pipeline. Leak testing of the tubing can be performed through the second leak port 1302 by controlling an automatic ball valve 1108 on the tubing. The cleaning of the manual work material pipeline is to close the automatic ball valve 1117, open the automatic ball valve 1114, introduce water from the second water inlet pipeline 525, discharge the waste water after cleaning the pipeline from the first sewage discharge port 1401, open the automatic ball valve 1113 and introduce air through the fourth air pipeline 1503 after that, and dry the pipeline.
The peculiar smell removing function is as follows: close the automatic ball valve 1123 who connects the feed inlet sealing device cylinder and connect the automatic ball valve 1122 of discharge outlet sealing device cylinder, open the cylinder 101 and rotate, steam passes through first steam conduit 401, and through steam nozzle 405 to cylinder 101 steam injection, open hot-blast system 2 simultaneously, through heat exchanger 201, first fan 202 and hot-blast pipeline 203 let in hot-blastly in to cylinder 101, open moisture removal system 3 simultaneously, will handle the back tail gas through second fan 303 and moisture removal pipeline 305 and carry between removing dust, cylinder 101 carries out drying and removes the peculiar smell.
While the present invention has been described with reference to the embodiments shown in the drawings, the present invention is not limited to the embodiments, which are illustrative and not restrictive, and it will be apparent to those skilled in the art that various changes and modifications can be made therein without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (10)
1. A multi-functional pipe tobacco processing system which characterized in that: the automatic seasoning and seasoning machine comprises a material mixing system, a hot air system, a moisture discharging system, a moisture regaining system, a flavoring and charging system and a self-cleaning system, wherein the material mixing system comprises a roller, and a plurality of shoveling plates are arranged on the inner wall of the roller; the hot air system comprises a heat exchanger, a first fan, a hot air pipeline and a third steam pipeline; the moisture removing system comprises a second fan, a moisture removing pipeline and a dust hood; the moisture regaining system comprises a first steam pipeline, a steam flowmeter, a pressure regulating valve, a pressure sensor, a pneumatic membrane regulating valve and a pressure gauge; the flavoring and feeding system comprises a material tank, a nozzle, a material liquid pipeline, a first air pipeline, a second steam pipeline and a manual feeding system.
2. The multifunctional tobacco shred processing system according to claim 1, wherein: in the material mixing system, a front chamber is arranged at the front end of the roller, a rear chamber is arranged at the rear end of the roller, the front chamber is communicated with a feeding device, the rear chamber is communicated with a discharging device, the front chamber and the rear chamber are arranged on a rack, a driving device is arranged on the outer side of the roller, the front chamber and the rear chamber are respectively provided with a rack, a supporting roller is arranged on the outer wall of the roller and is connected with a motor through a driving belt, the driving belt can be a triangular belt, two supporting rollers are arranged at the front end of the outer wall of the roller, two supporting rollers are arranged at the rear end of the outer wall of the roller, the motor drives the supporting rollers to rotate through the driving belt, the supporting rollers drive the roller to rotate, a hot air system is arranged above the roller and is communicated with the feeding device, and a moisture removing system is arranged in the rear chamber.
3. The multifunctional tobacco shred processing system according to claim 2, wherein: the novel rotary drum is characterized in that a plurality of shoveling plates are arranged inside the rotary drum, the height and the angle of the shoveling plates can be adjusted, the shoveling plates are connected with the inner wall of the rotary drum through raking nails, a plurality of screw holes are formed in the raking nails, a plurality of bolts are arranged on the plate body and the fixing clamp, and arc-shaped adjusting holes are formed in the plate body.
4. The multifunctional tobacco shred processing system according to claim 1, wherein: a heating medium inlet of a heat exchanger in the hot air system is connected with an outlet of a third steam pipeline, a refrigerant outlet of the heat exchanger is connected with a condensate water system, an outlet of the heat exchanger is connected with an inlet of a first fan, an outlet of the first fan is connected with an inlet of a hot air pipeline, and an outlet of the hot air pipeline is communicated with a front chamber. And the hot air pipeline is also provided with a pressure sensor and a thermometer.
5. The multifunctional tobacco shred processing system according to claim 1, wherein: the second fan entry in the row's tide system links to each other with the dust removal room entry, and the export of second fan links to each other with first dust excluding hood and second dust excluding hood through arranging the tide pipe, first dust excluding hood sets up in the bottom of rear chamber, the second dust excluding hood sets up in the rear chamber top, be provided with manual air door on the row tide pipe of first dust excluding hood top.
6. The multifunctional tobacco shred processing system according to claim 1, wherein: and an outlet of a first steam pipeline of the moisture regaining system is connected with a steam nozzle arranged on the front chamber, and a steam flowmeter, a pressure regulating valve, a pressure sensor, a pneumatic membrane regulating valve and a pressure gauge are arranged on the first steam pipeline.
7. The multifunctional tobacco shred processing system according to claim 1, wherein: the material tank of the flavoring and feeding system comprises a first material tank and a second material tank, wherein the top end of the first material tank is provided with a first water inlet, a first feed inlet and a first recovery port, the top end of the second material tank is provided with a second water inlet, a second feed inlet and a second recovery port, the first water inlet, the first feed inlet, the first recovery port, the second water inlet, the second feed inlet and the second recovery port are controlled through respective corresponding pneumatic ball valves, the discharge port of the first material tank is connected with a material liquid pipe through a stop valve and a pneumatic ball valve, a manual stop valve is arranged between the stop valve and the pneumatic ball valve, the first residual material recovery port is arranged below the manual stop valve, the discharge port of the second material tank is connected with the material liquid pipe through the stop valve and the pneumatic ball valve, the manual stop valve is arranged between the stop valve and the pneumatic ball valve, and the second residual material recovery port is arranged below the manual stop valve, be provided with first filter, gear pump, pressure sensor, flowmeter controller, manual stop valve and pneumatic ball valve on the feed liquid pipe, manual stop valve below is provided with the measurement sample connection, be provided with the two medium nozzle on the cylinder, the two medium nozzle has two imports, and one of them import is the feed liquid import, and another import is imported for drawing the medium of spouting, the export of feed liquid pipeline links to each other with the feed liquid import on the two medium nozzle, the two medium pipeline export links to each other with drawing the medium of spouting import on the two medium nozzle, the two medium pipeline entry links to each other with first air conduit and second steam conduit respectively.
8. The multifunctional tobacco shred processing system according to claim 7, wherein: perfuming feeding system still contains artifical material system, artifical feeding system includes artifical feed pipeline, third air conduit and second inlet channel, be provided with stop valve, filtration relief pressure valve, manometer and automatic ball valve on the third air conduit, be provided with stop valve, manometer, filtration relief pressure valve and pneumatic ball valve on the second inlet channel, set up a plurality of pneumatic ball valves, second filter, first leak hunting mouth on the artifical feed pipeline, artifical feed pipeline links to each other with the feed liquid pipeline.
9. The multifunctional tobacco shred processing system according to claim 1, wherein: the self-cleaning system comprises a first water inlet pipe, wherein a stop valve, a pressure gauge, a pressure sensor and a pneumatic ball valve are arranged on the first water inlet pipe.
10. The multifunctional tobacco shred processing system according to claim 1, wherein: first steam conduit, second steam conduit and third steam conduit link to each other with the steam inlet pipe respectively, be provided with stop valve, third filter and catch water on the steam inlet pipeline, the catch water upper end is provided with manometer 605, the catch water lower extreme links to each other with first condensate pipe way.
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