CN107940911A - Full-automatic wheat grain dewaterer - Google Patents
Full-automatic wheat grain dewaterer Download PDFInfo
- Publication number
- CN107940911A CN107940911A CN201711422523.5A CN201711422523A CN107940911A CN 107940911 A CN107940911 A CN 107940911A CN 201711422523 A CN201711422523 A CN 201711422523A CN 107940911 A CN107940911 A CN 107940911A
- Authority
- CN
- China
- Prior art keywords
- wheat grain
- tube
- dewatering station
- reducer
- gear reducer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 235000013339 cereals Nutrition 0.000 title claims abstract description 72
- 235000021307 wheat Nutrition 0.000 title claims abstract description 69
- 240000008529 Triticum aestivum Species 0.000 title 1
- 241000209140 Triticum Species 0.000 claims abstract description 68
- 239000003638 reducing agent Substances 0.000 claims abstract description 43
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 33
- 238000001035 drying Methods 0.000 claims abstract description 29
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 239000007921 spray Substances 0.000 claims abstract description 17
- 239000007788 liquid Substances 0.000 claims description 10
- 230000001808 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 230000000694 effects Effects 0.000 abstract description 8
- 238000004140 cleaning Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 230000003247 decreasing Effects 0.000 description 2
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- 241000894006 Bacteria Species 0.000 description 1
- 229920002488 Hemicellulose Polymers 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 230000000813 microbial Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009288 screen filtration Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/18—Chambers, containers, receptacles of simple construction mainly open, e.g. dish, tray, pan, rack
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/08—Drying solid materials or objects by processes not involving the application of heat by centrifugal treatment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B7/00—Drying solid materials or objects by processes using a combination of processes not covered by a single one of groups F26B3/00 and F26B5/00
Abstract
The invention discloses a kind of full-automatic wheat grain dewaterer, including gear reducer, wheat grain case, dewatering station, drying chamber and discharge end, gear reducer is connected by reducer pedestal with wheat grain case, wheat grain case is connected with dewatering station, dewatering station is connected with drying chamber, spindle drum is provided with reducer pedestal, gear reducer is connected by output shaft with the spindle drum on reducer pedestal, screw spindle is provided with wheat grain case, reducing dehydration tube is provided with dewatering station, wheat grain enters drying chamber after dehydration, transported by conveyer, and receive the heating of heating tube in transportational process, dry discharge part moisture.The present invention is by setting reducing dehydration tube and spray tube in dewatering station, cleaning interior arrangement is facilitated while malt dehydrating effect is strengthened, by setting conveyer and heating tube in drying chamber, wheat grain dewatered drying effect is strengthened, improves wheat grain dehydration efficiency.
Description
Technical field
The present invention relates to dewaterer equipment technical field, is specially full-automatic wheat grain dewaterer.
Background technology
Wheat grain is also known as brewex's grains or vinasse, be by malt and ablastous cereal materials in saccharification the shape due to insoluble
Into, mainly malt the minimal amount of undecomposed starch of leather shell, leaf bud, insoluble protein, hemicellulose, fat, ash content
Being formed with soluble extract etc., the wheat grain of domestic and international brewery is mostly hygrometric state, since the moisture of wet wheat grain is big, nutrition
It is abundant, easy microbial contamination and rot, so the wheat grain just produced must be handled as early as possible, be not easy to put long, otherwise easily corruption
Lose that to become waste not available.Screw extrusion dewaterer can be widely applied to the dewatering operation before high humidity grain slag dry materials, can
With in material separating 20% or so moisture, mitigate the burden of drying machine significantly, be essential place before high moisture material drying
Equipment is managed, drying equipment can be directly entered by dewatered material.
Existing patent CN204162690U provides a kind of conveying device, discloses a kind of spiral dehydration wheat grain conveying dress
Put, including auger bracing strut, auger bracing strut set wheat grain baffle-box, the screw-conveyer-shaft set in wheat grain baffle box housing body, auger
Axis is installed on auger bracing strut, is further included and is set sieve between the auger being set on screw-conveyer-shaft, auger and wheat grain baffle-box,
Opening outside diameter of the auger from wheat grain arrival end to the port of export progressively reduces, and wheat grain baffle box housing body is equipped with discharge outlet.This practicality
A kind of spiral dehydration wheat grain conveying device of new offer, carries screw auger and sieve using wheat grain baffle-box, passes through screw-conveyer-shaft
Screw auger rotation is driven to exclude the wheat grain moisture in wheat grain baffle box housing body.But the technical pattern is complicated, bulky, and
Wheat grain dehydrating effect is general.
Existing patent CN203572172U provides a kind of spiral dewaterer, including filter cylinder and is arranged on spiral in filter cylinder
Axis, is provided with helical blade on the helical axis, feed end and discharge end is provided with the filter cylinder, the helical axis is cone
Shape, the diameter of the cone shape helical axis are gradually incremented by from feed end to discharge end, spiral shell on the cone shape helical axis
The pitch of vane piece is gradually successively decreased from feed end to discharge end.The utility model discloses one kind by installing variable diameters and displacement
Helical axis and then the spiral dewaterer for improving dehydration efficiency, but the technology can not have for remaining in the wheat grain inside machine
The cleaning of effect, easily grows bacterium, and wheat grain dehydrating effect is general.
The content of the invention
In order to overcome wheat grain costs and poor dehydration results in existing background technology, be not easy clean shortcoming, the present invention provides
Following technical solution:
Full-automatic wheat grain dewaterer, including gear reducer, reducer pedestal, wheat grain case, dewatering station, drying chamber and discharge end, institute
State gear reducer to be connected with wheat grain case by reducer pedestal, the wheat grain case is connected with dewatering station, and the dewatering station connects with drying chamber
Connect;
The output shaft of the gear reducer is connected with shaft coupling, and spindle drum, the gear reducer are provided with the reducer pedestal
It is connected by output shaft with the spindle drum on reducer pedestal;
One surface of wheat grain case is provided with feed inlet, and screw spindle, the screw spindle are provided with the wheat grain case
One end is bolted to connection with the speed reducer output shaft on spindle drum, and helical-blade is provided with the screw spindle
Piece;
Reducing dehydration tube is provided with the dewatering station, the reducing dehydration tube side is provided with sieve, the dewatering station
Middle upper and lower end face is provided with spray tube, and spray head is evenly arranged with the spray tube, and the dewatering station bottom is provided with out liquid
Flange, model national standard GB, when machine operation, wheat grain is transported to dewatering station after the extrusion dehydration in wheat grain case, through sieve
Wheat grain liquid emission is discharged by going out liquid flange after net filtration, when being stopped, the spray tube is sprayed by spray head
Clear water is to clean reducing dehydration tube, through going out the discharge of liquid flange after screen filtration;
Conveyer is provided with the drying chamber, heating tube is provided with the conveyer, is provided with the drying chamber
Heating tube, the drying outdoor face are provided with the temperature controller of control heating tube temperature, and wheat grain enters drying after dehydration
Room, is transported by conveyer, and receives the heating of heating tube in transportational process, dries discharge part moisture;
Check valve is provided with the discharge end, described discharge end one end is provided with discharge port.
Preferably, the reducing dehydration tube is cone shape, and the diameter of the reducing dehydration tube is from close to wheat grain case one end
To gradually successively decreasing away from wheat grain case one end, on the screw spindle pitch of helical blade with the reduction of reducing dehydration tube diameter and
Reduce.
Preferably, the gear reducer is cycloid speed reducer, and the shaft coupling is elastic dowel pin shaft coupling.
Compared with prior art, the beneficial effects of the invention are as follows:
By setting reducing dehydration tube and spray tube in dewatering station, facilitated while wheat grain dehydrating effect is strengthened clear
Clean interior arrangement, by setting conveyer and heating tube in drying chamber, strengthens wheat grain dewatered drying effect, is wheat grain into one
Step drying is prepared, and is improved wheat grain dehydration efficiency, is saved manpower and materials.
Brief description of the drawings
Fig. 1 is a kind of structure diagram of full-automatic wheat grain dewaterer of the present invention;
Fig. 2 is the structure diagram that gear reducer is connected with reducer pedestal;
Fig. 3 is the structure diagram of dewatering station;
Fig. 4 is the structure diagram of drying chamber;
Reference numeral:1- gear reducers, 2- reducer pedestals, 3- wheat grain casees, 4- dewatering station, 5- drying chambers, 6- discharge ends, 7- connection
Axis device, 8- spindle drums, 9- feed inlets, 10- screw spindles, 11- helical blades, 12- reducing dehydration tubes, 13- sieves, 14- sprays
Pipe, 15- spray heads, 16- go out liquid flange, 17- conveyers, 18- heating tubes, 19- temperature controllers, 20- check valves, 21- dischargings
Mouthful.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment, belongs to the scope of protection of the invention.
Please refer to Fig.1-4
Full-automatic wheat grain dewaterer as shown in Figs 1-4, including gear reducer 1, reducer pedestal 2, wheat grain case 3, dewatering station 4,
Drying chamber 5 and discharge end 6, gear reducer 1 are connected by reducer pedestal 2 with wheat grain case 3, and wheat grain case 3 is connected with dewatering station 4, dehydration
Room 4 is connected with drying chamber 5;
The output shaft of gear reducer 1 is connected with shaft coupling 7, and spindle drum 8 is provided with reducer pedestal 2, and gear reducer 1 passes through output
Axis is connected with the spindle drum 8 on reducer pedestal 2;
3 one surface of wheat grain case is provided with feed inlet 9, is provided with screw spindle 10 in wheat grain case 3,10 one end of screw spindle with
1 output shaft of gear reducer on spindle drum 8 is bolted to connection, and helical blade 11 is provided with screw spindle 10;
Be provided with reducing dehydration tube 12 in dewatering station 4,12 side of reducing dehydration tube is provided with sieve 13, in dewatering station 4 on
Lower face is provided with spray tube 14, and spray head 15 is evenly arranged with spray tube 14, and 4 bottom of dewatering station is provided with out liquid flange
16, model national standard GB9112, when machine operation, wheat grain is transported to dewatering station 4 after the extrusion dehydration in wheat grain case 3,
Wheat grain liquid emission is discharged by going out liquid flange 16 after the filtering of sieve 13, when being stopped, spray tube 14 passes through spray
First 15 sprinkling clear water is discharged with cleaning reducing dehydration tube 12 after the filtering of sieve 13 through going out liquid flange 16;
Conveyer 17 is provided with drying chamber 5, heating tube 18 is provided with conveyer 17, heating is provided with drying chamber 5
Pipe 18,5 outer surface of drying chamber are provided with the temperature controller 19 of control 18 temperature of heating tube, and wheat grain raw material enters after dehydration to be dried
Dry chamber 5, is transported by conveyer 17, and receives the heating of heating tube 18 in transportational process, dries discharge part moisture;
Check valve 20 is provided with discharge end 6,6 one end of discharge end is provided with discharge port 21.
As shown in figure 3, reducing dehydration tube 12 is cone shape, the diameter of reducing dehydration tube 12 is from close to 3 one end of wheat grain case
Gradually successively decrease to away from 3 one end of wheat grain case, the pitch of helical blade 11 subtracting with 12 diameter of reducing dehydration tube on screw spindle 10
It is small and reduce.
As shown in Fig. 2, gear reducer 1 is cycloid speed reducer, shaft coupling 7 is elastic dowel pin shaft coupling.
Finally it should be noted that:It these are only the preferred embodiment of the present invention, be not intended to limit the invention, although
The present invention is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can be right
Technical solution described in foregoing embodiments is modified, or to which part technical characteristic carry out equivalent substitution, it is all
Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on, should be included in the protection of the present invention
Within the scope of.
Claims (3)
1. a kind of full-automatic wheat grain dewaterer, including gear reducer (1), reducer pedestal (2), wheat grain case (3), dewatering station (4), drying
Room (5) and discharge end (6), it is characterised in that the gear reducer (1) is connected by reducer pedestal (2) with wheat grain case (3), described
Wheat grain case (3) is connected with dewatering station (4), and the dewatering station (4) is connected with drying chamber (5);
The output shaft of the gear reducer (1) is connected with shaft coupling (7), and spindle drum (8), institute are provided with the reducer pedestal (2)
Gear reducer (1) is stated to be connected with the spindle drum (8) on reducer pedestal (2) by output shaft;
(3) one surface of wheat grain case is provided with feed inlet (9), and screw spindle (10) is provided with the wheat grain case (3), described
Screw spindle (10) one end is bolted to connection with gear reducer (1) output shaft on spindle drum (8), described spiral
Helical blade (11) is provided with main shaft (10);
Reducing dehydration tube (12) is provided with the dewatering station (4), reducing dehydration tube (12) side is provided with sieve (13),
Upper and lower end face is provided with spray tube (14) in the dewatering station (4), and spray head (15) is evenly arranged with the spray tube (14),
Dewatering station (4) bottom is provided with out liquid flange (16);
Conveyer (17) is provided with the drying chamber (5), heating tube (18), the drying are provided with the conveyer (17)
Heating tube (18) is provided with room (5), drying chamber (5) outer surface is provided with the temperature control of control heating tube (18) temperature
Device (19);
Check valve (20) is provided with the discharge end (6), described discharge end (6) one end is provided with discharge port (21).
2. a kind of full-automatic wheat grain dewaterer according to claim 1, it is characterised in that the reducing dehydration tube (12) is
Cone shape, the diameter of the reducing dehydration tube (12) are gradually passed from close to wheat grain case (3) one end to away from wheat grain case (3) one end
Subtract, the pitch of helical blade (11) reduces with the reduction of reducing dehydration tube (12) diameter on the screw spindle (10).
3. a kind of full-automatic wheat grain dewaterer according to claim 1, it is characterised in that the gear reducer (1) is cycloid
Gear reducer, the shaft coupling (7) are elastic dowel pin shaft coupling.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711422523.5A CN107940911A (en) | 2017-12-25 | 2017-12-25 | Full-automatic wheat grain dewaterer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711422523.5A CN107940911A (en) | 2017-12-25 | 2017-12-25 | Full-automatic wheat grain dewaterer |
Publications (1)
Publication Number | Publication Date |
---|---|
CN107940911A true CN107940911A (en) | 2018-04-20 |
Family
ID=61939004
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201711422523.5A Pending CN107940911A (en) | 2017-12-25 | 2017-12-25 | Full-automatic wheat grain dewaterer |
Country Status (1)
Country | Link |
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CN (1) | CN107940911A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021078158A1 (en) * | 2019-10-24 | 2021-04-29 | 安徽省环境科学研究院 | Efficient water-saving starch slurry and residue separation sieve and separating method |
-
2017
- 2017-12-25 CN CN201711422523.5A patent/CN107940911A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021078158A1 (en) * | 2019-10-24 | 2021-04-29 | 安徽省环境科学研究院 | Efficient water-saving starch slurry and residue separation sieve and separating method |
US11311910B2 (en) | 2019-10-24 | 2022-04-26 | Anhui Academy of Environmental Science Research | High-efficiency water-saving separation screen for starch slurry and residue and separation method |
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