CN205196117U - PC board of LED chip mounter send trigger to construct - Google Patents
PC board of LED chip mounter send trigger to construct Download PDFInfo
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- CN205196117U CN205196117U CN201521057174.8U CN201521057174U CN205196117U CN 205196117 U CN205196117 U CN 205196117U CN 201521057174 U CN201521057174 U CN 201521057174U CN 205196117 U CN205196117 U CN 205196117U
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Abstract
Description
技术领域 technical field
本实用新型涉及SMD贴片机技术领域,具体涉及一种LED贴片机的PC板送板机构。 The utility model relates to the technical field of SMD placement machines, in particular to a PC board feeding mechanism of an LED placement machine.
背景技术 Background technique
目前,随着现代电子元器件大步向微型化、集成化和高可靠性方向发展,特别是面对日益激烈的市场竞争,电子产品的生产与制造设备正朝着高速、高精度、智能化、多功能等全自化方向发展。电子信息产品尤其是关键部件印刷板的组装需要经过贴装工艺生产。近几年,随着LED产业的发展,给LED贴片机的整体性能带来了新挑战,目前市场主流的LED贴片机其PC板大多采用人工装夹及定位,无法与前后工序配合形成一条自动化生产线,工作效率较低,无法满足大型生产需要。 At present, with the development of modern electronic components in the direction of miniaturization, integration and high reliability, especially in the face of increasingly fierce market competition, the production and manufacturing equipment of electronic products are moving towards high-speed, high-precision, intelligent , multi-function and other fully automated development. The assembly of electronic information products, especially the printed boards of key components, needs to be produced through the placement process. In recent years, with the development of the LED industry, new challenges have been brought to the overall performance of LED placement machines. Most of the PC boards of the mainstream LED placement machines in the market currently use manual clamping and positioning, which cannot be formed in cooperation with the front and rear processes. An automated production line has low work efficiency and cannot meet the needs of large-scale production.
发明内容 Contents of the invention
为克服现有技术的不足,本实用新型提供一种与前后工序设备配合、可实现全程自动化的LED贴片机的PC板送板机构。 In order to overcome the deficiencies of the prior art, the utility model provides a PC board feeding mechanism of an LED placement machine that cooperates with front and back process equipment and can realize full automation.
本实用新型是通过以下技术方案实现的: The utility model is achieved through the following technical solutions:
一种LED贴片机的PC板送板机构,包括基座和设于基座上的两条平行的输送轨道;所述基座上设有与输送轨道垂直的滑轨,其中一条输送轨道滑动连接于滑轨上,另一条输送轨道固定于基座上,两条输送轨道通过驱动装置实现间距调整。 A PC board feeding mechanism of an LED placement machine, comprising a base and two parallel conveying tracks arranged on the base; the base is provided with slide rails perpendicular to the conveying tracks, one of which slides Connected to the slide rail, the other conveyor track is fixed on the base, and the distance between the two conveyor tracks is adjusted through the driving device.
所述驱动装置包括与两条输送轨道垂直连接的丝杠,以及驱动丝杠转动的间距电机。 The drive device includes a lead screw vertically connected to the two conveying tracks, and a pitch motor that drives the lead screw to rotate.
所述输送轨道上设有三段衔接并各自单独控制的输送带机构,包括上料段、工作位段和下料段。 The conveying track is provided with three sections of conveyor belt mechanisms that are connected and individually controlled, including a feeding section, a working station section and a feeding section.
所述输送轨道上两相对的内侧面设有感应PC板位置的感应器。 Sensors for sensing the position of the PC board are provided on the two opposite inner surfaces of the conveying track.
所述感应器包括设于上料段的进板感应器、设于下料段的出板感应器以及设于工作位段的工作位感应器。 The sensor includes a board-in sensor arranged in the feeding section, a board-out sensor arranged in the unloading section and a working position sensor arranged in the working station section.
所述工作位段的基座上设有PC板支撑机构。 The base of the working position section is provided with a PC board support mechanism.
所述工作位段的输送轨道上设有PC板压紧机构。 The conveying track of the working section is provided with a PC board pressing mechanism.
所述PC板压紧机构包括从输送轨道内部伸出的压板、驱动压板上升的气缸和拉动压板下压的弹簧。 The PC plate pressing mechanism includes a pressing plate protruding from the inside of the conveying track, an air cylinder driving the pressing plate to rise, and a spring pulling the pressing plate to press down.
所述PC板固定机构为真空吸气机构,真空吸气机构的吸气管末端与PC板下端面平齐。 The PC board fixing mechanism is a vacuum suction mechanism, and the end of the suction pipe of the vacuum suction mechanism is flush with the lower end surface of the PC board.
所述输送带机构包括传送带、张紧传送带的辊轮和驱动辊轮转动的传送电机。 The conveyor belt mechanism includes a conveyor belt, rollers for tensioning the conveyor belt, and a conveyor motor for driving the rollers to rotate.
所述输送轨道上设有滑槽,滑槽内设有与辊轮对应的滑块,辊轮和滑块之间通过螺钉锁接夹紧在滑槽上。 A chute is provided on the conveying track, and a slide block corresponding to the roller is arranged in the chute, and the roller and the slide block are clamped on the chute by screw locking.
本实用新型通过机械手或人工在上料段放入PC板,进板感应器感应后触发上料段的输送机构,将PC板送至衔接的工作位段,PC板输送至工作位段预设位置时,停止运行,并启动PC板压紧机构将PC板压紧固定,并由支撑机构支撑PC板进行贴片作业;贴片作业完成后,压紧机构松开,输送带将PC板送往下料段,PC板触发下料段的出板感应器后,由下一个工序配制的机械手将PC板取走。在换批次生产时,输送轨道的间距大小可根据PC板的宽度进行调整。本实用新型相比现有技术相比,改变了现有PC板手动装夹与定位方式,可以实现PC板自动输送和自动定位,可用于自动输送不同长度与宽度的PC板,不仅节省人力,而且可与前后工序配合形成一条全自动化LED生产线,有效提高生产效率。 The utility model puts the PC board into the feeding section by a manipulator or manually, and triggers the conveying mechanism of the feeding section after being sensed by the board feeding sensor, and sends the PC board to the connected working position, and the PC board is transported to the preset working position position, stop running, and start the PC board pressing mechanism to press and fix the PC board, and support the PC board by the supporting mechanism to carry out the placement operation; after the placement operation is completed, the pressing mechanism is released, and the conveyor belt sends the PC board to the Going to the unloading section, after the PC board triggers the board-out sensor in the unloading section, the manipulator prepared in the next process will take the PC board away. When changing batches of production, the distance between the conveying tracks can be adjusted according to the width of the PC board. Compared with the prior art, the utility model changes the manual clamping and positioning methods of the existing PC boards, can realize the automatic conveying and positioning of the PC boards, and can be used for automatically conveying PC boards of different lengths and widths, which not only saves manpower, Moreover, it can cooperate with the front and rear processes to form a fully automated LED production line, which can effectively improve production efficiency.
附图说明 Description of drawings
图1是本实用新型整体结构示意图; Fig. 1 is a schematic diagram of the overall structure of the utility model;
图2是本实用新型另一角度的整体结构示意图。 Fig. 2 is a schematic diagram of the overall structure of the utility model from another angle.
图中标号:1-基座,2-输送轨道,3-滑轨,4-丝杠,50-上料段,51-进板感应器,60-工作位段,61-工作位感应器,70-下料段,71-出板感应器,8-PC板支撑机构,9-PC板压紧机构,10-传送带,11-辊轮。 Labels in the figure: 1-base, 2-conveying track, 3-sliding rail, 4-lead screw, 50-feeding section, 51-feeding plate sensor, 60-working position section, 61-working position sensor, 70-feeding section, 71-board out sensor, 8-PC board support mechanism, 9-PC board pressing mechanism, 10-conveyor belt, 11-roller.
具体实施方式 detailed description
为了便于本领域技术人员的理解,以下结合附图和具体实施例对本实用新型作进一步详细描述。 In order to facilitate the understanding of those skilled in the art, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如附图1、2所示,一种LED贴片机的PC板送板机构,包括基座1和设于基座1上的两条平行的输送轨道2;基座1上设有与输送轨道2垂直的滑轨3,其中一条输送轨道滑动连接于滑轨3上,另一条输送轨道固定于基座1上,两条输送轨道2通过驱动装置实现间距调整;驱动装置包括与两条输送轨道2垂直连接的丝杠4,以及驱动丝杠4转动的间距电机。 As shown in accompanying drawings 1 and 2, a PC board feeding mechanism of an LED placement machine includes a base 1 and two parallel conveying tracks 2 arranged on the base 1; The track 2 is vertical to the slide rail 3, one of which is slidably connected to the slide rail 3, and the other is fixed on the base 1, and the distance between the two transport tracks 2 is adjusted through the driving device; the driving device includes two conveyors The lead screw 4 vertically connected to the track 2, and the pitch motor that drives the lead screw 4 to rotate.
输送轨道2上设有三段衔接并各自单独控制的输送带机构,包括上料段50、工作位段60和下料段70;输送带机构包括传送带10、张紧传送带10的辊轮11和驱动辊轮转动的传送电机;输送轨道2上设有滑槽,滑槽内设有与辊轮11对应的滑块,辊轮11和滑块之间通过螺钉锁接夹紧在滑槽上,可通过调节辊轮11和滑块之间的夹紧位置实现传送带10的松紧度控制。 The conveying track 2 is provided with three sections of conveyor belt mechanisms that are connected and individually controlled, including a feeding section 50, a working position section 60 and a feeding section 70; the conveyor belt mechanism includes a conveyor belt 10, a roller 11 for tensioning the conveyor belt 10 and a driving The transmission motor that the roller rotates; the conveying track 2 is provided with a chute, the chute is provided with a slider corresponding to the roller 11, and the roller 11 and the slider are clamped on the chute by screw locking, which can The tightness control of the conveyor belt 10 is realized by adjusting the clamping position between the roller 11 and the slider.
输送轨道2上两相对的内侧面设有感应PC板位置的感应器,感应器包括设于上料段50的进板感应器51、设于下料段70的出板感应器71以及设于工作位段60的工作位感应器60。进板感应器51用于感应上一个工序放入的PC板是否运行到与工作位段的衔接处;工作位感应器60用于感应PC板是否到达工作位,并触发启动PC板压紧机构9将PC板固定以便贴片作业;出板感应器70用于感应贴片完成的PC板,并触发下一个工序取走PC板。 Two relative inner sides on the conveying track 2 are provided with the inductor of induction PC board position, and inductor comprises the board-feeding sensor 51 that is located at loading section 50, the plate-out sensor 71 that is located at blanking section 70 and is located at The working position sensor 60 of the working position section 60 . The plate-feeding sensor 51 is used to sense whether the PC board placed in the previous process has run to the connection with the working position; the working position sensor 60 is used to sense whether the PC board has reached the working position, and trigger the PC board pressing mechanism 9. Fix the PC board to facilitate the placement operation; the board out sensor 70 is used to sense the completed PC board, and trigger the next process to take the PC board away.
工作位段60处的基座1上设有PC板支撑机构8,工作位段60的输送轨道上设有PC板压紧机构9,PC板压紧机构9包括从输送轨道内部伸出的压板、驱动压板上升的气缸和拉动压板下压的弹簧,在本实施例中,PC板压紧机构9在两条输送轨道上间隔设置有多个。在PC板运行到工作位的合适位置并触发工作位感应器时,PC板压紧机构9将PC板压紧固定,方便贴片作业,此时PC板下端的PC板支撑机构8可支撑PC板,避免贴片时PC板下陷或变形。在本实施例中,PC板压紧机构9常态下压板处于抬起状态,PC板运行到预设位置时,气缸泄气,弹簧拉动压板下压,经PC板压紧固定;贴片完成后气缸充气将压板抬起,PC板便往下料段70方向运行 The base 1 at the working station section 60 is provided with a PC board supporting mechanism 8, and the conveying track of the working station section 60 is provided with a PC board pressing mechanism 9, which includes a pressing plate protruding from the inside of the conveying track 1. The cylinder that drives the pressing plate to rise and the spring that pulls the pressing plate to press down. In this embodiment, there are multiple PC board pressing mechanisms 9 arranged at intervals on the two conveying tracks. When the PC board moves to the proper position of the working position and triggers the working position sensor, the PC board pressing mechanism 9 will press and fix the PC board to facilitate the placement operation. At this time, the PC board support mechanism 8 at the lower end of the PC board can support the PC board. board to avoid sinking or deformation of the PC board during placement. In this embodiment, the pressing plate of the PC board pressing mechanism 9 is in a lifted state under normal conditions. When the PC board moves to the preset position, the air cylinder is deflated, and the spring pulls the pressing plate to press down, and is pressed and fixed by the PC board; Inflate to lift the pressure plate, and the PC board will run in the direction of the unloading section 70
本实用新型工作过程为,通过机械手或人工在上料段50放入PC板,上料段50的输送机构将PC板送至衔接的工作位段,由工作位段60的输送机构将PC板接走,PC板输送至工作位段60预设位置时,停止运行,并启动PC板压紧机构9将PC板压紧固定,并由支撑机构8支撑PC板进行贴片作业;贴片作业完成后,PC板压紧机构9松开,输送带10将PC板送往下料段70,PC板触发下料段的出板感应器71后,由下一个工序配制的机械手将PC板取走。在换批次生产时,输送轨道2的间距大小可根据PC板的宽度进行调整。本实用新型相比现有技术相比,改变了现有PC板手动装夹与定位方式,可以实现PC板自动输送和自动定位,可用于自动输送不同长度与宽度的PC板,不仅节省人力,而且可与前后工序配合形成一条全自动化LED生产线,有效提高生产效率。 The working process of the utility model is that the PC board is put into the feeding section 50 by a manipulator or manually, and the conveying mechanism of the feeding section 50 sends the PC board to the connected working position section, and the PC board is transported by the conveying mechanism of the working position section 60. Take it away, when the PC board is transported to the preset position of the working position section 60, stop running, and start the PC board pressing mechanism 9 to press and fix the PC board, and support the PC board by the support mechanism 8 to carry out the placement operation; After completion, the PC board pressing mechanism 9 is released, and the conveyor belt 10 sends the PC board to the blanking section 70. After the PC board triggers the board output sensor 71 of the blanking section, the PC board is taken out by the manipulator prepared in the next process. Walk. When changing batches of production, the distance between the conveying tracks 2 can be adjusted according to the width of the PC board. Compared with the prior art, the utility model changes the manual clamping and positioning methods of the existing PC boards, can realize the automatic conveying and positioning of the PC boards, and can be used for automatically conveying PC boards of different lengths and widths, which not only saves manpower, Moreover, it can cooperate with the front and rear processes to form a fully automated LED production line, which can effectively improve production efficiency.
上述实施例为本实用新型的较佳的实现方式,并非是对本实用新型的限定,在不脱离本实用新型的发明构思的前提下,任何显而易见的替换均在本实用新型的保护范围之内。 The above-mentioned embodiment is a preferred implementation mode of the utility model, and is not a limitation of the utility model. Any obvious replacement is within the protection scope of the utility model without departing from the inventive concept of the utility model.
Claims (10)
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| CN201521057174.8U CN205196117U (en) | 2015-12-17 | 2015-12-17 | PC board of LED chip mounter send trigger to construct |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105960158A (en) * | 2016-06-17 | 2016-09-21 | 东莞市百事通电子设备有限公司 | A double-sided feeding LED placement machine |
| CN106028785A (en) * | 2016-06-17 | 2016-10-12 | 东莞市百事通电子设备有限公司 | A bulk LED chip mounter |
| CN106287295A (en) * | 2016-08-27 | 2017-01-04 | 赵红春 | The manufacture method of a kind of copper wire lamp and copper wire lamp |
| CN106743087A (en) * | 2017-01-10 | 2017-05-31 | 广东牧特智能装备股份有限公司 | A kind of material conveying mechanism of FPC make-up machines |
| CN107889372A (en) * | 2017-11-28 | 2018-04-06 | 深圳市森阳智能制造装备有限公司 | Chip mounter slab feeding mechanism and chip mounter |
| CN108289385A (en) * | 2017-01-10 | 2018-07-17 | 神讯电脑(昆山)有限公司 | Track anti-misoperation device |
| CN108882667A (en) * | 2018-08-17 | 2018-11-23 | 东莞市百事通电子设备有限公司 | Led chip mounter |
| CN109607077A (en) * | 2018-12-26 | 2019-04-12 | 前海拉斯曼智能系统(深圳)有限公司 | A double-layer track conveying mechanism |
| CN110090786A (en) * | 2019-05-31 | 2019-08-06 | 广州番禺职业技术学院 | The charge transport mechanism and method of dispenser system for LED lens attachment equipment |
| CN111038914A (en) * | 2019-11-22 | 2020-04-21 | 深圳市易通自动化设备有限公司 | Two-way transportation plate conveying mechanism |
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2015
- 2015-12-17 CN CN201521057174.8U patent/CN205196117U/en not_active Expired - Lifetime
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106028785A (en) * | 2016-06-17 | 2016-10-12 | 东莞市百事通电子设备有限公司 | A bulk LED chip mounter |
| CN105960158A (en) * | 2016-06-17 | 2016-09-21 | 东莞市百事通电子设备有限公司 | A double-sided feeding LED placement machine |
| CN106287295B (en) * | 2016-08-27 | 2019-09-13 | 江西瑞儿威科技有限公司 | A kind of manufacturing method and copper wire lamp of copper wire lamp |
| CN106287295A (en) * | 2016-08-27 | 2017-01-04 | 赵红春 | The manufacture method of a kind of copper wire lamp and copper wire lamp |
| CN106743087A (en) * | 2017-01-10 | 2017-05-31 | 广东牧特智能装备股份有限公司 | A kind of material conveying mechanism of FPC make-up machines |
| CN108289385A (en) * | 2017-01-10 | 2018-07-17 | 神讯电脑(昆山)有限公司 | Track anti-misoperation device |
| CN107889372A (en) * | 2017-11-28 | 2018-04-06 | 深圳市森阳智能制造装备有限公司 | Chip mounter slab feeding mechanism and chip mounter |
| CN107889372B (en) * | 2017-11-28 | 2023-11-17 | 深圳市森阳智能制造装备有限公司 | Board feeding mechanism of chip mounter and chip mounter |
| CN108882667A (en) * | 2018-08-17 | 2018-11-23 | 东莞市百事通电子设备有限公司 | Led chip mounter |
| CN108882667B (en) * | 2018-08-17 | 2024-02-06 | 东莞市百事通电子设备有限公司 | LED chip mounter |
| CN109607077A (en) * | 2018-12-26 | 2019-04-12 | 前海拉斯曼智能系统(深圳)有限公司 | A double-layer track conveying mechanism |
| CN109607077B (en) * | 2018-12-26 | 2024-11-15 | 星光印刷(苏州)有限公司 | Double-layer track conveying mechanism |
| CN110090786A (en) * | 2019-05-31 | 2019-08-06 | 广州番禺职业技术学院 | The charge transport mechanism and method of dispenser system for LED lens attachment equipment |
| CN111038914A (en) * | 2019-11-22 | 2020-04-21 | 深圳市易通自动化设备有限公司 | Two-way transportation plate conveying mechanism |
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Address after: Room 301, building 1, No.9 Shaling Industrial Road West, Xiakou, Dongcheng Street, Dongguan, Guangdong 523000 Patentee after: Dongguan Bestone Optoelectronic Engineering Equipment Co.,Ltd. Address before: 3 / F, building B, qilinshan Industrial Zone, xinxibian, Niushan, Dongcheng District, Dongguan City, Guangdong Province Patentee before: DONGGUAN BESTON ELECTRONIC EQUIPMENT Co.,Ltd. |
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Granted publication date: 20160427 |
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