CN106287295B - A kind of manufacturing method and copper wire lamp of copper wire lamp - Google Patents
A kind of manufacturing method and copper wire lamp of copper wire lamp Download PDFInfo
- Publication number
- CN106287295B CN106287295B CN201610735597.3A CN201610735597A CN106287295B CN 106287295 B CN106287295 B CN 106287295B CN 201610735597 A CN201610735597 A CN 201610735597A CN 106287295 B CN106287295 B CN 106287295B
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- copper wire
- winding fixture
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- fixture
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
- Wire Processing (AREA)
Abstract
The present invention disclose a kind of copper wire lamp manufacturing method and and copper wire lamp, comprising steps of S1, coiling is carried out in such a way that certain being spaced in passes through on winding fixture, wherein winding length is less than or equal to the winding area length of the winding fixture；S2 polishes to the copper wire on winding fixture to grind off the insulating layer on copper wire；S3 brushes tin cream on copper wire；S4 carries out patch to the copper wire on winding fixture；S5 carries out scolding tin；S6 carries out encapsulating and baking.Circuit is formed on winding fixture by way of coiling, electrical pickoff is formed by polishing, and upper tin cream is schemed so as to directly carry out being bonded welding with patch in the place of polishing, form electrical connection, for traditional LED light, the use for reducing circuit board enables its structure more compact, and cost is lower.
Description
Technical field
The present invention relates to technical field of lamps, more specifically, being related to the manufacturing method and copper wire lamp of a kind of copper wire lamp.
Background technique
Traditional LED light by the way that LED fitting on circuit boards, is then formed plus radiator structure and lampshade, however
The LED light space utilization rate of this structure is small, and since it is desired that circuit board lamp group part and cause higher cost.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of more reasonable structure, the manufacturer of the lower copper wire lamp of cost
Method and copper wire lamp.
The purpose of the present invention is achieved through the following technical solutions: a kind of manufacturing method of copper wire lamp, comprising steps of
S1 carries out coiling in such a way that certain being spaced in passes through on winding fixture, wherein around
Line length is less than or equal to the winding area length of the winding fixture；
S2 polishes to the copper wire on winding fixture to grind off the insulating layer on copper wire；
S3 brushes tin cream on copper wire；
S4 carries out patch to the copper wire on winding fixture；
S5 carries out scolding tin；
S6 carries out encapsulating and baking.
Preferably, in the step S1, positioning wire casing is provided on the winding fixture, wherein the process of coiling be by
Setting according to the positioning wire casing carries out coiling.
Preferably, in the step S1, the broken string face at both ends is clung after completion coiling using paster.
Preferably, it in the step S2, polishes the copper wire on winding fixture to grind off the insulating layer on copper wire.
Preferably, in the step S3, it includes: one piece of steel mesh to be pressed on winding fixture and in institute that tin cream is brushed on copper wire
The step of stating print solder paste on steel mesh, wherein be provided on the steel mesh prominent on the hole and the winding fixture of multiple hollow outs
Copper wire it is corresponding.
Preferably, in the step S4, the process for carrying out patch includes: the fixture that winding fixture is fixed on to chip mounter
On, patch is carried out using the manipulator of chip mounter.
Preferably, in the step S5, the step of scolding tin includes: the mobile solidification on the winding fixture using heat gun
Tin cream, the blow air temperature of heat gun are 100-400 degrees Celsius.
Preferably, in the step S5, the step of scolding tin includes: to carry out the tin cream that is heating and curing using solder reflow device.
Preferably, carry out encapsulating and baking the step of include: will the winding fixture mold core extract after carry out encapsulating, after put
Enter in oven.
A kind of copper wire lamp is manufactured by above-mentioned method.
Bring benefit of the present invention is: forming circuit on winding fixture by way of coiling, forms electricity by polishing
Contact point, and upper tin cream is schemed in the place of polishing so as to directly carry out being bonded welding with patch, electrical connection is formd, is compared
For traditional LED light, reduce the use of circuit board, enables its structure more compact, cost is lower.
Detailed description of the invention
Fig. 1 is the manufacturing method of the present invention flow chart；
Fig. 2 is the mould structural schematic diagram of winding fixture of the present invention；
Fig. 3 is the mold core of winding fixture of the present invention and the installation diagram of mould item；
Fig. 4 is the structural schematic diagram of the bolt of winding fixture of the present invention；
Fig. 5 is the structural schematic diagram after bolt of the invention, mold core insertion mould item；
Fig. 6 is copper wire winding of the present invention in the structural schematic diagram on mould item；
Fig. 7 is structural schematic diagram of the present invention using the fixed mold core of screw.
Specific embodiment
The preferred embodiment of the present invention is described below, those of ordinary skill in the art will be according to described below with this
The relevant technologies in field are realized, and can be more clearly understood that innovation and bring benefit of the invention.
The present embodiment provides a kind of manufacturing method specific embodiments of copper wire lamp, as shown in Figure 1, its manufacturing method includes
Following steps:
S1 carries out coiling in such a way that certain being spaced in passes through on winding fixture, wherein around
Line length is less than or equal to the winding area length of the winding fixture.
In this step, coiling is carried out using winding fixture and coil winding machine, artificial coiling or other can also be used
Similar mechanical progress, wherein the winding fixture (will later be described in detail winding fixture) as illustrated in figs. 2-7,
Winding fixture is fixed on coil winding machine by fixing clamp first, after fixed, copper wire is pulled out from coil winding machinery, put on the spot around
The positioning wire casing 8 being arranged on line jig, winding fixture are provided with cylinder outstanding (Mark9), in order to manipulator positioning, coiling
Machine manipulator carries out coiling according to the positioning wire casing on winding fixture, and manipulator is moved in parallel and remained a constant speed from left to right, around
The 360 ° of constantly rotations under the driving of coil winding machine of line jig, until coiling terminates just to stop, whole process is 5-8 seconds general (can root
Set according to the length of copper wire lamp and revolving speed of coil winding machine etc.), after coiling, copper wire is cut, fixing clamp is unclamped, takes out and control
Tool, the copper wire outstanding of left and right 2 of jig cling fixation with paster.Wherein, the main effect of the manipulator is for conveying
Copper wire at least has a delivery head, and has the translation driving device that it can be driven to be horizontally moved.Wherein, described
Coil winding machine includes at least a set of fixture for fixing the winding fixture and one for driving the winding fixture rotation
Rotation drive device.
S2 polishes to the copper wire on winding fixture to grind off the insulating layer on copper wire.
In this step, it after coiling, takes and polishes on sander, polish off the insulating layer on copper wire, wherein
The polishing surface of sander is one layer of dry sanding paper, and carrying out driving by transmission belt makes its continuous circulating rolling, using both hands
The left and right both ends for catching jig, by copper wire outstanding on the mold core of winding fixture close to dry sanding paper, by the rolling of dry sanding paper come
Polish off insulating layer.
S3 brushes tin cream on copper wire.
In this step, after having polished off insulating layer, the detent that winding fixture puts stencil printer into is fixed, tin cream
Printing machine is provided with a steel mesh, the steel mesh above stencil printer is depressed to come, the steel mesh of fixed fixture, stencil printer has very
The hole of more hollow outs, the hole of hollow out be just it is corresponding with those prominent copper wire of winding fixture mold core, directly take brush after depressing steel mesh
Son paints tin cream, toward under the brush of the hollow out position of top panel, in this way, the copper wire on jig will enclose tin cream
S4 carries out patch to the copper wire on winding fixture.
In this step, after having brushed tin cream, winding fixture is placed on patch machine clamp and is fixed, electricity is set
Brain, chip mounter transmission belt are transferred to fixture at patch, and chip mounter mechanical hand just carries out patch.After patch, transmission belt will
Fixture is sent out, and can be taken out winding fixture.
S5 carries out scolding tin.
In this step, it putting it in the fixture of heat gun and fixes after taking-up winding fixture, fixture is passed by transmission belt,
It moves left and right, side works after the lower section of fixture is arranged in heat gun, and when fixture moves left and right, heat gun blows out hot gas
Dry up tin cream.Heat gun hot air temperature is in 200-300 degrees centigrade, because the solder joint of tin is 180 °., it can be achieved that weldering after having blown
Fixation is connect, whether can be just always on a baby battery test lamp later.
S6 carries out encapsulating and baking.
In this step, 2 end bolt of the left and right of winding fixture is extracted, then extracts mold core, then encapsulating (ab glue), encapsulating
Complete oven of just putting into is roasting, and oven temperature 100 bakes or so 1 hour.
As illustrated in figs. 2-7, winding fixture used by the present embodiment includes die sleeve 12, bolt 7, mold core 5 and mould item 3, mould
Set is installed on the outside of mould item, and the bottom of the mould item 3 opens up a cavity 10, and the upper end of mould item 3 opens up a slot 2, slot 2
Upper surface opening, the mold core 5 are inserted in slot 2 with bolt 7, and mold core 5 is located at the upper end of bolt, and bolt 7 is by mold core 5
Upper surface ejects 3 upper surface of mould item；
Plunger tip and the circle coiling wire rod 4 of mould item one, LED light 6 are installed on wire rod 4, and LED light position 6 is such as schemed in backform upper surface
Shown in 5 and Fig. 6, after extracting mold core and bolt out, keep intact around the copper wire fixation made, it is very beautiful
As shown in figure 3, the upper surface of backform, which is arranged side by side, more than one positioning wire casing 8, wire casing 8 is positioned into indent
Shape, the coiling of wire rod 4 is in positioning in wire casing 8, by positioning the setting of wire casing, so that copper wire is not in the feelings of sliding position in coiling
Condition, coiling effect are more preferable.
In addition, the upper surface of backform is provided with the Mark9 for machinery positioning, guarantee exact position.
As shown in fig. 7, offer more than one screw hole on 10 bottom surface of cavity of 3 lower end of mould item, screw hole from lower and
It is upper to run through entire mould item, screw 11 is installed in screw hole, is not have to bolt in such cases when using backform core on screw 11
, it is very convenient using being adjusted under this structure, can control the ejection height of backform, and usually when not in use will not shadow
Ring the use of bolt.
Wherein, two limited blocks 1 are arranged in the slot open end of mould item 3, and the section of entire slot is in the shape of a " convex ", works as mold core
After 5 insertion mould items 3, bolt and screw will not eject mold core to the outside of mould item.
The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be said that
Specific implementation of the invention is only limited to these instructions.For those of ordinary skill in the art to which the present invention belongs, exist
Under the premise of not departing from present inventive concept, a number of simple deductions or replacements can also be made, these all shall be regarded as belonging to this hair
Bright protection scope.
Claims (9)
1. a kind of manufacturing method of copper wire lamp, which is characterized in that comprising steps of
S1, the mold core (5) of winding fixture and bolt (7) insertion slot (2) are interior, and the upper surface of mold core (5) is ejected mould by bolt (7)
Item (3) upper surface；Coiling is carried out in such a way that certain being spaced in passes through on winding fixture, wherein
Winding length is less than or equal to the winding area length of the winding fixture；The upper end of the mould item (3) opens up slot (2), slot
(2) upper surface opening, mold core (5) are located at the upper end of bolt (7)；
S2 carries out insulating layer to the copper wire on winding fixture and handles；
S3 brushes tin cream on copper wire；
S4 carries out patch to the copper wire on winding fixture；
S5 carries out scolding tin；
S6 carries out encapsulating after extracting the bolt (7) of the winding fixture and mold core (5), places into oven for baking.
2. a kind of manufacturing method of copper wire lamp, which is characterized in that comprising steps of
Mold core (5) insertion slot (2) of S1, winding fixture are interior, so that the upper surface of mold core (5) is ejected mould item using screw (11)
(3) upper surface；Coiling is carried out in such a way that certain being spaced in passes through on winding fixture, wherein around
Line length is less than or equal to the winding area length of the winding fixture；The upper end of the mould item (3) opens up slot (2), slot (2)
Upper surface opening；The bottom of the mould item (3) opens up a cavity (10), and cavity (10) bottom surface of mould item (3) lower end opens up one
A above screw hole, screw hole run through entire mould item (3) from bottom to top, install screw (11) in screw hole；
S2 carries out insulating layer to the copper wire on winding fixture and handles；
S3 brushes tin cream on copper wire；
S4 carries out patch to the copper wire on winding fixture；
S5 carries out scolding tin；
S6 carries out encapsulating after extracting the mold core (5) of the winding fixture, places into oven for baking.
3. the manufacturing method of copper wire lamp as claimed in claim 1 or 2, which is characterized in that in the step S1, the coiling is controlled
Positioning wire casing (8) is provided on mold core (5) upper surface of tool, wherein the process of coiling is setting according to positioning wire casing (8)
Set carry out coiling.
4. the manufacturing method of copper wire lamp as claimed in claim 1 or 2, which is characterized in that in the step S1, after completing coiling
Cling the broken string face at both ends respectively using paster.
5. the manufacturing method of copper wire lamp as claimed in claim 1 or 2, which is characterized in that in the step S2, with sander pair
Copper wire on the winding fixture carries out grinding off insulating layer processing, or carries out insulating layer with laser equipment and handle.
6. the manufacturing method of copper wire lamp as claimed in claim 1 or 2, which is characterized in that in the step S3, brushed on copper wire
Applying tin cream includes: the step of pressing one piece of steel mesh on winding fixture and in print solder paste on the steel mesh, wherein on the steel mesh
The hole for being provided with multiple hollow outs is corresponding with copper wire outstanding on the winding fixture.
7. the manufacturing method of copper wire lamp as claimed in claim 1 or 2, which is characterized in that in the step S4, carry out patch
Process includes: that winding fixture is fixed on the fixture of chip mounter, using chip mounter manipulator carry out patch, or with tweezers into
Row manual pasting.
8. the manufacturing method of copper wire lamp as claimed in claim 1 or 2, which is characterized in that in the step S5, the step of scolding tin
It include: to move the tin cream that is heating and curing on the winding fixture using heat gun, wherein the blow air temperature of heat gun is 100-
400 degrees Celsius.
9. the manufacturing method of copper wire lamp as claimed in claim 1 or 2, which is characterized in that in the step S5, the step of scolding tin
It include: to carry out the tin cream that is heating and curing using solder reflow device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610735597.3A CN106287295B (en) | 2016-08-27 | 2016-08-27 | A kind of manufacturing method and copper wire lamp of copper wire lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610735597.3A CN106287295B (en) | 2016-08-27 | 2016-08-27 | A kind of manufacturing method and copper wire lamp of copper wire lamp |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106287295A CN106287295A (en) | 2017-01-04 |
| CN106287295B true CN106287295B (en) | 2019-09-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610735597.3A Active CN106287295B (en) | 2016-08-27 | 2016-08-27 | A kind of manufacturing method and copper wire lamp of copper wire lamp |
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| Country | Link |
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| CN (1) | CN106287295B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108870154A (en) * | 2018-07-03 | 2018-11-23 | 深圳莱德尔光电科技有限公司 | A kind of production technology of copper wire lamp |
| CN109578842A (en) * | 2019-02-14 | 2019-04-05 | 永林电子有限公司 | A kind of coiling mold core and copper wire lamp for copper wire lamp production |
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| CN1210372A (en) * | 1998-01-15 | 1999-03-10 | 优点机械塑模(深圳)有限公司 | Non-guide plastic packaging process for LED |
| CN102255031A (en) * | 2011-06-17 | 2011-11-23 | 孙伟峰 | Light emitting diode (LED) radiator and manufacturing method thereof |
| CN202274338U (en) * | 2011-11-01 | 2012-06-13 | 熊辉 | Copper wire lamp string |
| CN102927482A (en) * | 2012-11-20 | 2013-02-13 | 田茂福 | Integrated LED illuminating assembly |
| CN104390169A (en) * | 2014-11-13 | 2015-03-04 | 许国大 | Manufacturing process of LED (Light Emitting Diode) copper wire lamp |
| CN104712943A (en) * | 2015-03-11 | 2015-06-17 | 江门安发电子有限公司 | Surface mount device type LED lamp string manufacturing method and lamp string manufactured with method |
| CN105188273A (en) * | 2015-07-29 | 2015-12-23 | 王硕 | Bulk LED high-speed chip mounter |
| CN205196117U (en) * | 2015-12-17 | 2016-04-27 | 东莞市百事通电子设备有限公司 | PC board of LED chip mounter send trigger to construct |
| CN205244927U (en) * | 2015-12-11 | 2016-05-18 | 高荣庆 | Novel light string |
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2016
- 2016-08-27 CN CN201610735597.3A patent/CN106287295B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1210372A (en) * | 1998-01-15 | 1999-03-10 | 优点机械塑模(深圳)有限公司 | Non-guide plastic packaging process for LED |
| CN102255031A (en) * | 2011-06-17 | 2011-11-23 | 孙伟峰 | Light emitting diode (LED) radiator and manufacturing method thereof |
| CN202274338U (en) * | 2011-11-01 | 2012-06-13 | 熊辉 | Copper wire lamp string |
| CN102927482A (en) * | 2012-11-20 | 2013-02-13 | 田茂福 | Integrated LED illuminating assembly |
| CN104390169A (en) * | 2014-11-13 | 2015-03-04 | 许国大 | Manufacturing process of LED (Light Emitting Diode) copper wire lamp |
| CN104712943A (en) * | 2015-03-11 | 2015-06-17 | 江门安发电子有限公司 | Surface mount device type LED lamp string manufacturing method and lamp string manufactured with method |
| CN105188273A (en) * | 2015-07-29 | 2015-12-23 | 王硕 | Bulk LED high-speed chip mounter |
| CN205244927U (en) * | 2015-12-11 | 2016-05-18 | 高荣庆 | Novel light string |
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| CN106287295A (en) | 2017-01-04 |
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Effective date of registration: 20171116 Address after: 335400 innovation and entrepreneurship Park of Guixi Economic Development Zone, Yingtan City, Yingtan, Jiangxi Applicant after: Jiangxi Rui Wei Technology Co. Ltd. Address before: 636600 Bazhong province Sichuan city Bazhou District No. 514 Le Ao Pan Village Group Applicant before: Zhao Hongchun |
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