CN205170894U - 高钛渣冶炼炉加盖装置 - Google Patents
高钛渣冶炼炉加盖装置 Download PDFInfo
- Publication number
- CN205170894U CN205170894U CN201520992702.2U CN201520992702U CN205170894U CN 205170894 U CN205170894 U CN 205170894U CN 201520992702 U CN201520992702 U CN 201520992702U CN 205170894 U CN205170894 U CN 205170894U
- Authority
- CN
- China
- Prior art keywords
- electrode
- suspension rod
- titanium slag
- metal water
- platform
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 238000003723 Smelting Methods 0.000 title claims abstract description 23
- 239000002893 slag Substances 0.000 title claims abstract description 21
- RTAQQCXQSZGOHL-UHFFFAOYSA-N titanium Chemical compound data:image/svg+xml;base64,PD94bWwgdmVyc2lvbj0nMS4wJyBlbmNvZGluZz0naXNvLTg4NTktMSc/Pgo8c3ZnIHZlcnNpb249JzEuMScgYmFzZVByb2ZpbGU9J2Z1bGwnCiAgICAgICAgICAgICAgeG1sbnM9J2h0dHA6Ly93d3cudzMub3JnLzIwMDAvc3ZnJwogICAgICAgICAgICAgICAgICAgICAgeG1sbnM6cmRraXQ9J2h0dHA6Ly93d3cucmRraXQub3JnL3htbCcKICAgICAgICAgICAgICAgICAgICAgIHhtbG5zOnhsaW5rPSdodHRwOi8vd3d3LnczLm9yZy8xOTk5L3hsaW5rJwogICAgICAgICAgICAgICAgICB4bWw6c3BhY2U9J3ByZXNlcnZlJwp3aWR0aD0nMzAwcHgnIGhlaWdodD0nMzAwcHgnIHZpZXdCb3g9JzAgMCAzMDAgMzAwJz4KPCEtLSBFTkQgT0YgSEVBREVSIC0tPgo8cmVjdCBzdHlsZT0nb3BhY2l0eToxLjA7ZmlsbDojRkZGRkZGO3N0cm9rZTpub25lJyB3aWR0aD0nMzAwLjAnIGhlaWdodD0nMzAwLjAnIHg9JzAuMCcgeT0nMC4wJz4gPC9yZWN0Pgo8dGV4dCB4PScxMzguMCcgeT0nMTcwLjAnIGNsYXNzPSdhdG9tLTAnIHN0eWxlPSdmb250LXNpemU6NDBweDtmb250LXN0eWxlOm5vcm1hbDtmb250LXdlaWdodDpub3JtYWw7ZmlsbC1vcGFjaXR5OjE7c3Ryb2tlOm5vbmU7Zm9udC1mYW1pbHk6c2Fucy1zZXJpZjt0ZXh0LWFuY2hvcjpzdGFydDtmaWxsOiMzQjQxNDMnID5UPC90ZXh0Pgo8dGV4dCB4PScxNjUuNicgeT0nMTcwLjAnIGNsYXNzPSdhdG9tLTAnIHN0eWxlPSdmb250LXNpemU6NDBweDtmb250LXN0eWxlOm5vcm1hbDtmb250LXdlaWdodDpub3JtYWw7ZmlsbC1vcGFjaXR5OjE7c3Ryb2tlOm5vbmU7Zm9udC1mYW1pbHk6c2Fucy1zZXJpZjt0ZXh0LWFuY2hvcjpzdGFydDtmaWxsOiMzQjQxNDMnID5pPC90ZXh0Pgo8L3N2Zz4K data:image/svg+xml;base64,PD94bWwgdmVyc2lvbj0nMS4wJyBlbmNvZGluZz0naXNvLTg4NTktMSc/Pgo8c3ZnIHZlcnNpb249JzEuMScgYmFzZVByb2ZpbGU9J2Z1bGwnCiAgICAgICAgICAgICAgeG1sbnM9J2h0dHA6Ly93d3cudzMub3JnLzIwMDAvc3ZnJwogICAgICAgICAgICAgICAgICAgICAgeG1sbnM6cmRraXQ9J2h0dHA6Ly93d3cucmRraXQub3JnL3htbCcKICAgICAgICAgICAgICAgICAgICAgIHhtbG5zOnhsaW5rPSdodHRwOi8vd3d3LnczLm9yZy8xOTk5L3hsaW5rJwogICAgICAgICAgICAgICAgICB4bWw6c3BhY2U9J3ByZXNlcnZlJwp3aWR0aD0nODVweCcgaGVpZ2h0PSc4NXB4JyB2aWV3Qm94PScwIDAgODUgODUnPgo8IS0tIEVORCBPRiBIRUFERVIgLS0+CjxyZWN0IHN0eWxlPSdvcGFjaXR5OjEuMDtmaWxsOiNGRkZGRkY7c3Ryb2tlOm5vbmUnIHdpZHRoPSc4NS4wJyBoZWlnaHQ9Jzg1LjAnIHg9JzAuMCcgeT0nMC4wJz4gPC9yZWN0Pgo8dGV4dCB4PSczNS4wJyB5PSc1My42JyBjbGFzcz0nYXRvbS0wJyBzdHlsZT0nZm9udC1zaXplOjIzcHg7Zm9udC1zdHlsZTpub3JtYWw7Zm9udC13ZWlnaHQ6bm9ybWFsO2ZpbGwtb3BhY2l0eToxO3N0cm9rZTpub25lO2ZvbnQtZmFtaWx5OnNhbnMtc2VyaWY7dGV4dC1hbmNob3I6c3RhcnQ7ZmlsbDojM0I0MTQzJyA+VDwvdGV4dD4KPHRleHQgeD0nNTEuMCcgeT0nNTMuNicgY2xhc3M9J2F0b20tMCcgc3R5bGU9J2ZvbnQtc2l6ZToyM3B4O2ZvbnQtc3R5bGU6bm9ybWFsO2ZvbnQtd2VpZ2h0Om5vcm1hbDtmaWxsLW9wYWNpdHk6MTtzdHJva2U6bm9uZTtmb250LWZhbWlseTpzYW5zLXNlcmlmO3RleHQtYW5jaG9yOnN0YXJ0O2ZpbGw6IzNCNDE0MycgPmk8L3RleHQ+Cjwvc3ZnPgo= [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 239000010936 titanium Substances 0.000 title claims abstract description 20
- 229910052719 titanium Inorganic materials 0.000 title claims abstract description 20
- 229910052751 metal Inorganic materials 0.000 claims abstract description 23
- 239000002184 metal Substances 0.000 claims abstract description 23
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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- 229910002804 graphite Inorganic materials 0.000 claims abstract description 21
- 239000010439 graphite Substances 0.000 claims abstract description 21
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N AI2O3 Inorganic materials 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Abstract
本实用新型属于金属冶炼装备，特别涉及一种高钛渣冶炼炉加盖装置，在炉体（12）的上方设有高铝绝缘体（11），在高铝绝缘体（11）的上方连接金属水冷炉盖（14），在金属水冷炉盖（14）的上方的每根石墨电极（3）上均装有电极把持器（8），在电极把持器（8）的上方设有吊杆夹持（18），吊杆夹持（18）的上方设有绝缘连接组件（7），电极平衡吊杆（6）穿过二层平台（15）用密封圈（5）密封与电极调整器（4）固定连接，在电极调整器（4）的上方用钢丝绳连接环（17）连接钢丝绳（2）的下端，钢丝绳（2）的上端绕过滑轮（16）连接卷扬机，高钛渣冶炼炉加盖装置减少热损失，降低电消耗，回收率高，生产中不产生黑烟，无噪音，粉尘少。
Description
技术领域
[0001]本实用新型属于金属冶炼装备，特别涉及一种高钛渣冶炼炉加盖装置。
背景技术
[0002]我国钛渣整体生产技术落后，冶炼设备的特点是炉型以敞口式电弧炉为主，高钛渣冶炼采用一次性加料、一次性出炉的间歇式冶炼工艺，其熔炼过程:烧出铁口-堵出铁口 _停电捣炉-加生料-下放电极-送电熔炼-电阻热期-熔化还原期-精炼还原期-出炉。这种冶炼工艺存在着炉况不稳、翻渣结壳、经常塌料、电流波动大、劳动条件差、飞扬损失严重、收率低等缺点，钛渣冶炼工艺水平决定了钛渣生产规模小、效率低、能耗高、环境差、冶炼操作不稳定。在采用敞口炉生产高钛渣的原料为钛铁精矿、炭粉、煤沥青，煤沥青在冶炼中起粘结剂作用，敞口电炉冶炼使大量的有毒气体和粉尘进入大气，污染环境。
发明内容
[0003]本实用新型的目的在于克服上述技术不足，提供一种结构简单，操作方便，节能环保的高钛渣冶炼炉加盖装置。
[0004]本实用新型解决技术问题采用的技术方案是:高钛渣冶炼炉加盖装置包括炉体、高铝绝缘体、耐火绝缘圈、导电循环水管、石墨电极、钢丝绳、滑轮、操作平台、二层平台、三层平台，其特点是在炉体的上方设有高铝绝缘体，在高铝绝缘体的上方连接金属水冷炉盖，在金属水冷炉盖中设有循环水道，循环水道连接两个进水管和两个出水管，在金属水冷炉盖上成120度角设三个石墨电极孔，在石墨电极孔的边缘装有耐火绝缘圈，在金属水冷炉盖上设有多个投料观察孔，在金属水冷炉盖的上方的每根石墨电极上均装有电极把持器，在电极把持器上设有导电循环水管，在电极把持器的上方设有吊杆夹持，吊杆夹持的上方设有绝缘连接组件，绝缘连接组件上用螺栓螺母与连接体固定一起，在连接体的上方固定连接电极平衡吊杆，电极平衡吊杆穿过二层平台用密封圈密封与电极调整器固定连接，电极调整器与电极平衡吊用连接销轴固定，在电极调整器的上方用钢丝绳连接环连接钢丝绳的下端，钢丝绳的上端绕过滑轮连接卷扬机，滑轮固定在三层平台下方的石墨电极边缘。
[0005]本实用新型的有益效果是:高钛渣冶炼炉加盖装置减少热损失，降低电消耗，回收率高，冶炼操作在密闭的还原性气氛下进行，避免了石墨电高温氧化和还原剂的氧化烧损，减少电极和还原剂的消耗。取消了煤沥青，降低了生产成本，生产中不产生黑烟，无噪音，粉尘少。不需要进行繁重的捣炉作业，减少工人的劳动强度，改善劳动环境，炼钛渣过程中，减少了铜母线的损耗，节省了维修费用，减少了调整石墨电极的时间，提高生产效率。
附图说明
[0006]以下结合附图以实施例具体说明。
[0007]图1是高钛渣冶炼炉加盖装置结构主视图。
[0008]图2是图1中I处结构放大图。
[0009]图3是图1中II处结构放大图。
[0010]图4是图1中金属水冷炉盖结构俯视放大图。
[0011]图中，1-三层平台；2-钢丝绳；3-石墨电极;4-电极调整器;4-卜连接销轴；5-密封圈；6-电极平衡吊杆;7-绝缘连接组件;7-1-连接体;7-2-螺栓螺母;8-电极把持器;9-导电循环水管；10-耐火绝缘圈；11-高铝绝缘体；12-炉体；13-操作平台；14-金属水冷炉盖；14-1-投料观察孔；14-2-循环水道；14-3-出水管；14-4-进水管；15-二层平台；16-滑轮；17-钢丝绳连接环；18-吊杆夹持。
具体实施方式
[0012]实施例，参照附图1〜4，高钛渣冶炼炉加盖装置是在炉体12的上方设有高铝绝缘体11，在高铝绝缘体11的上方连接金属水冷炉盖14，金属水冷炉盖14采用Q245锅炉板，经亚弧焊打底电弧焊复面焊制而成，在金属水冷炉盖14中设有循环水道14-2，循环水道14-2连接两个进水口 14-4和两个出水口 14-3。在金属水冷炉盖14上成120度角设三个石墨电极孔，在石墨电极孔的边缘装有耐火绝缘圈10，在金属水冷炉盖14上设有多个投料观察孔14-1。在金属水冷炉盖14的上方的每根石墨电极3上均装有电极把持器8，在电极把持器8上设有导电循环水管9。在电极把持器8的上方设有吊杆夹持18，吊杆夹持18的上方设有绝缘连接组件7，绝缘连接组件上用螺栓螺母7-2与连接体7-1固定一起。在连接体7-1的上方固定连接电极平衡吊杆6，电极平衡吊杆6穿过二层平台15用密封圈5密封与电极调整器4连接，电极调整器4与电极平衡吊杆6用连接销轴4-1固定。在电极调整器4的上方用钢丝绳连接环17连接钢丝绳2的下端，钢丝绳2的上端绕过滑轮16与卷扬机连接，滑轮16固定在三层平台I下方的石墨电极3边缘。在炉体14的上方边沿处固定操作平台13，在操作平台13上，工人可方便观察炼钛渣炉内情况。
[0013]高钛渣冶炼炉加盖装置的工作过程是:石墨电极3通过滑轮16和钢丝绳2提升和下放，钢丝绳2连接在电极调整器4和电极平衡吊杆6及连接吊杆夹持18都是保证石墨电极3的垂直度，石墨电极3又通过电极把持器8准确地通过金属水冷炉盖14进入炉体12内，省时、省力。
Claims (2)
1.一种高钛渣冶炼炉加盖装置，包括炉体(12)、高铝绝缘体(11)、耐火绝缘圈(10)、导电循环水管(9)、石墨电极(3)、钢丝绳(2)、滑轮(16)、操作平台(13)、二层平台(15)、三层平台(1)，其特征在于在炉体(12)的上方设有高铝绝缘体(11)，在高铝绝缘体(11)的上方连接金属水冷炉盖(14)，在金属水冷炉盖(14)的上方的每根石墨电极(3)上均装有电极把持器(8)，在电极把持器(8)上设有导电循环水管(9)，在电极把持器(8)的上方设有吊杆夹持(18 )，吊杆夹持(18 )的上方设有绝缘连接组件(7 )，绝缘连接组件(7 )上用螺栓螺母(7-2 )与连接体(7-1)固定一起，在连接体(7-1)的上方固定连接电极平衡吊杆(6)，电极平衡吊杆(6)穿过二层平台(15)用密封圈(5)密封与电极调整器(4)固定连接，电极调整器(4)与电极平衡吊杆(6)用连接销轴(4-1)固定，在电极调整器(4)的上方用钢丝绳连接环(17)连接钢丝绳(2)的下端，钢丝绳(2)的上端绕过滑轮(16)连接卷扬机，滑轮(16)固定在三层平台(I)下方的石墨电极(3)边缘。
2.根据权利要求1所述的高钛渣冶炼炉加盖装置，其特征在于在金属水冷炉盖(14)中设有循环水道(14-2)，循环水道(14-2)连接两个进水管(14-4)和两个出水管(14-3)，在金属水冷炉盖(14)上成(120)度角设三个石墨电极孔，在石墨电极孔的边缘装有耐火绝缘圈(10)，在金属水冷炉盖(14)上设有多个投料观察孔(14-1)。
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| CN105331762A (zh) * | 2015-12-04 | 2016-02-17 | 阜新盛盟钛业有限责任公司 | 高钛渣冶炼炉加盖装置 |
| CN108931136A (zh) * | 2017-05-27 | 2018-12-04 | 宁波江丰电子材料股份有限公司 | 操作平台及其组装方法 |
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| CN105331762A (zh) * | 2015-12-04 | 2016-02-17 | 阜新盛盟钛业有限责任公司 | 高钛渣冶炼炉加盖装置 |
| CN105331762B (zh) * | 2015-12-04 | 2017-03-22 | 阜新盛盟钛业有限责任公司 | 高钛渣冶炼炉加盖装置 |
| CN108931136A (zh) * | 2017-05-27 | 2018-12-04 | 宁波江丰电子材料股份有限公司 | 操作平台及其组装方法 |
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