CN205033181U - An instrument panel assembly platform - Google Patents

An instrument panel assembly platform Download PDF

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Publication number
CN205033181U
CN205033181U CN201520668543.0U CN201520668543U CN205033181U CN 205033181 U CN205033181 U CN 205033181U CN 201520668543 U CN201520668543 U CN 201520668543U CN 205033181 U CN205033181 U CN 205033181U
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support frame
workbench
turntable
left support
motor
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蒋怀军
蒋娟娟
徐学峰
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Abstract

The utility model discloses an instrument panel assembly table, which consists of an upper top plate, a left support frame, a tool box, an adjusting device, a lower bottom plate, universal wheels, a LED illuminating device, a universal mechanical suspension arm, a turntable, a first suspension arm, an angle adjuster, a second suspension arm, a clamping device, a right support frame, a working turntable, a workbench, a motor, a foot-operated controller and a locking mechanism, the tool box is arranged at the leftmost end of the workbench, the adjusting device is arranged in the middle of the outer surface of the left support frame, the motor is fixedly arranged on the lower surface of the middle part of the workbench and is connected with the working turntable through a rotating shaft, the pedal controller is fixedly arranged on the lower bottom plate and is electrically connected with the motor, locking mechanism fixed mounting is on the universal wheel, the utility model discloses convenient to use, strong adaptability, the operation of being convenient for, simple structure, labour saving and time saving.

Description

一种仪表盘装配台An instrument panel assembly platform

技术领域 technical field

本实用新型是一种仪表盘装配台,属于车辆生产设备领域。 The utility model relates to an instrument panel assembly platform, which belongs to the field of vehicle production equipment.

背景技术 Background technique

仪表盘,又称仪表台,它广泛应用于各类汽车和工程机械的驾驶室,仪表盘主要由仪表盘本体、仪表、开关、管道、线束、中部杂物盒、下护板、收音机等零件组成,其组成部件较多,并且正反两面都设置有部件,在装配时需要将这些部件分别安装在仪表盘本体的正反两面。现有的一种仪表盘装配方法采用模块化的装配,即在循环装配线的各个工位分别对不同的部件总成进行装配,这种循环装配线存在下列不足:占地面积大,成本高;为减少人员配置,每个装配工位的装配人员都需要装配一定量的部件,这就需要随线来回走动一定距离,不仅增加了劳动强度,而且从工位器具上取放工具和零部件均不方便;在整个装配过程中,需要借助吊具来回翻转仪表盘以装配正反面的部件,翻转不方便,影响了工作效率,所以需要一种仪表盘装配台来解决该问题。 Instrument panel, also known as instrument panel, is widely used in the cab of various automobiles and construction machinery. The instrument panel is mainly composed of instrument panel body, instrument, switch, pipe, wiring harness, middle glove box, lower guard plate, radio and other parts It consists of many components, and there are components on the front and back sides. During assembly, these components need to be installed on the front and back sides of the instrument panel body. An existing instrument panel assembly method adopts modular assembly, that is, different component assemblies are assembled at each station of the circular assembly line. This circular assembly line has the following disadvantages: large floor space and high cost; for To reduce staffing, the assemblers of each assembly station need to assemble a certain amount of parts, which requires a certain distance to walk back and forth with the line, which not only increases the labor intensity, but also takes the tools and parts from the station equipment. Convenient; during the whole assembly process, it is necessary to turn the instrument panel back and forth with the help of a spreader to assemble the front and back parts, which is inconvenient and affects the work efficiency, so an instrument panel assembly table is needed to solve this problem.

发明内容 Contents of the invention

有鉴于此,本实用新型的目的是提供一种仪表盘装配台,使用方便,便于操作,结构简单,省时省力。 In view of this, the purpose of this utility model is to provide an instrument panel assembly platform, which is easy to use, easy to operate, simple in structure, and saves time and effort.

本实用新型的目的是通过以下技术手段实现的:一种仪表盘装配台,由上顶板、左支撑架、工具箱、调节装置、下底板、万向轮、LED照明装置、万向机械吊臂、转盘、第一吊臂、角度调节器、第二吊臂、夹持装置、右支撑架、工作转台、工作台、电机、脚踏式控制器以及锁止机构组成,所述上顶板通过螺母一端安装在左支撑架上,另一端安装在右支撑架上,所述左支撑架上端通过螺母与上顶板相连接,下端通过螺母与下底板相连接,所述工具箱设置在工作台的最左端,所述调节装置安装在左支撑架外表面的中部,所述下底板通过螺母一端固定安装在左支撑架的下端,另一端固定安装在右支撑架的下端,所述万向轮共有两对且分别安装在左支撑架和右支撑架的最下端,所述LED照明装置共有两组且对称固定安装在上顶板的下表面,所述第一吊臂安装在转盘的下端,所述第二吊臂通过角度调节器与第一吊臂相连接,所述夹持装置通过角度调节器与第二吊臂相连接,所述右支撑架上端通过螺母与上顶板的右端相连接,下端与通过螺母与下底板相连接,所述工作转台设置在工作台的中部,工作转台内通过转轴与电机相连接,所述工作台通过调节装置一端固定安装在左支撑架上,另一端安装在右支撑架上,所述电机固定安装在工作台中部的下表面,电机通过转轴与工作转台相连接,所述锁止机构固定安装在万向轮上。 The purpose of this utility model is achieved through the following technical means: an instrument panel assembly platform, which consists of an upper top plate, a left support frame, a tool box, an adjustment device, a lower bottom plate, universal wheels, LED lighting devices, and a universal mechanical boom , turntable, first boom, angle adjuster, second boom, clamping device, right support frame, working turntable, workbench, motor, foot-operated controller and locking mechanism. One end is installed on the left support frame, and the other end is installed on the right support frame. The upper end of the left support frame is connected with the upper top plate through nuts, and the lower end is connected with the lower bottom plate through nuts. At the left end, the adjustment device is installed in the middle of the outer surface of the left support frame, one end of the lower bottom plate is fixedly installed on the lower end of the left support frame through a nut, and the other end is fixedly installed on the lower end of the right support frame, and the universal wheel has two pair and respectively installed on the lowermost ends of the left support frame and the right support frame, the LED lighting devices have two groups and are symmetrically and fixedly installed on the lower surface of the upper top plate, the first boom is installed at the lower end of the turntable, and the second The two booms are connected with the first boom through an angle adjuster, the clamping device is connected with the second boom through an angle adjuster, the upper end of the right support frame is connected with the right end of the upper top plate through a nut, and the lower end is connected with the right end of the upper top plate. The working turntable is set in the middle of the worktable, and the working turntable is connected with the motor through the rotating shaft. One end of the workbench is fixed on the left support frame through the adjustment device, and the other end is installed on the right. On the support frame, the motor is fixedly installed on the lower surface of the middle part of the workbench, the motor is connected with the work turntable through the rotating shaft, and the locking mechanism is fixedly installed on the universal wheel.

进一步,所述上顶板的中部通过装盘固定安装有万向机械吊臂。 Further, the middle part of the upper top plate is fixedly installed with a universal mechanical boom by means of disk loading.

进一步,所述下底板上固定设置有脚踏式控制器。 Further, a foot-operated controller is fixedly arranged on the lower base plate.

本实用新型的有益效果:本实用新型的一种仪表盘装配台,万向机械吊臂的使用能够能偶提供不同的装配角度和方向,极大的简化装配过程,提高了工作效率,脚踏式控制器的使用有效减小了劳动强度,本实用新型使用方便,便于操作,结构简单,省时省力。 Beneficial effects of the present utility model: the instrument panel assembly platform of the present utility model, the use of the universal mechanical boom can even provide different assembly angles and directions, which greatly simplifies the assembly process and improves work efficiency. The use of the type controller effectively reduces the labor intensity, and the utility model is convenient to use, easy to operate, simple in structure, and saves time and effort.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型作进一步描述: Below in conjunction with accompanying drawing and embodiment the utility model is further described:

图1为本实用新型一种仪表盘装配台的结构示意图; Fig. 1 is a structural schematic diagram of an instrument panel assembly platform of the present invention;

图2为本实用新型一种仪表盘装配台万向机械吊臂的右视图。 Fig. 2 is a right view of a universal mechanical boom of an instrument panel assembly platform of the present invention.

具体实施方式 detailed description

以下将结合附图对本实用新型进行详细说明, The utility model will be described in detail below in conjunction with accompanying drawing,

实施例1 Example 1

请参阅图1和图2,本实用新型提供一种技术方案:一种仪表盘装配台,由上顶板1、左支撑架2、工具箱3、调节装置4、下底板5、万向轮6、LED照明装置7、万向机械吊臂8、转盘81、第一吊臂82、角度调节器83、第二吊臂84、夹持装置85、右支撑架9、工作转台10、工作台11、电机12、脚踏式控制器13以及锁止机构14组成,上顶板1通过螺母一端安装在左支撑架2上,另一端安装在右支撑架9上,左支撑架2上端通过螺母与上顶板1相连接,下端通过螺母与下底板5相连接,工具箱3设置在工作台11的最左端,工具箱3用于在装配工作时放置一些必要的装配工具,调节装置4安装在左支撑架2外表面的中部,调节装置4用于在调节工作台11高度后固定工作台11,下底板5通过螺母一端固定安装在左支撑架2的下端,另一端固定安装在右支撑架9的下端,万向轮6共有两对且分别安装在左支撑架2和右支撑架9的最下端,LED照明装置7共有两组且对称固定安装在上顶板1的下表面,万向机械吊臂8通过转盘81固定安装在上顶板1的中部,万向机械吊臂8用于在空间装配时吊装工件,以便提供不同适合的装配角度和方向,第一吊臂82安装在转盘81的下端,第二吊臂84通过角度调节器83与第一吊臂82相连接,夹持装置85通过角度调节器83与第二吊臂84相连接,右支撑架9上端通过螺母与上顶板1的右端相连接,下端与通过螺母与下底板5相连接,工作转台10设置在工作台11的中部,工作转台10内通过转轴与电机12相连接,工作转台10用于在平面装配时放置工件,以便提供不同装配的角度和方向,工作台11通过调节装置4一端固定安装在左支撑架2上,另一端安装在右支撑架9上,工作台11的高度可调节,电机12固定安装在工作台11中部的下表面,电机12通过转轴与工作转台10相连接,电机12用于驱动工作转台10转动,脚踏式控制器13固定安装在下底板5上,脚踏式控制器13与电机12电性连接,脚踏式控制器13用于控制电机12的正反转,锁止机构14固定安装在万向轮6上。 Please refer to Fig. 1 and Fig. 2, the utility model provides a technical solution: an instrument panel assembly platform, which consists of an upper top plate 1, a left support frame 2, a tool box 3, an adjustment device 4, a lower bottom plate 5, and a universal wheel 6 , LED lighting device 7, universal mechanical boom 8, turntable 81, first boom 82, angle adjuster 83, second boom 84, clamping device 85, right support frame 9, working turntable 10, workbench 11 , a motor 12, a foot-operated controller 13 and a locking mechanism 14. The upper top plate 1 is installed on the left support frame 2 through one end of a nut, and the other end is installed on the right support frame 9. The upper end of the left support frame 2 is connected to the upper end by a nut. The top plate 1 is connected, and the lower end is connected with the lower bottom plate 5 through nuts. The tool box 3 is arranged at the leftmost end of the workbench 11. The tool box 3 is used to place some necessary assembly tools during assembly work, and the adjustment device 4 is installed on the left support. In the middle of the outer surface of the frame 2, the adjusting device 4 is used to fix the workbench 11 after adjusting the height of the workbench 11. The lower bottom plate 5 is fixedly installed on the lower end of the left support frame 2 through a nut, and the other end is fixedly installed on the right support frame 9. At the lower end, there are two pairs of universal wheels 6 and they are installed on the lowermost ends of the left support frame 2 and the right support frame 9 respectively. 8 is fixedly installed in the middle of the upper top plate 1 through the turntable 81. The universal mechanical boom 8 is used to hoist the workpiece during space assembly, so as to provide different suitable assembly angles and directions. The first boom 82 is installed at the lower end of the turntable 81. The second boom 84 is connected with the first boom 82 through the angle regulator 83, the clamping device 85 is connected with the second boom 84 through the angle regulator 83, and the upper end of the right support frame 9 is connected with the right end of the upper top plate 1 through a nut. connected, the lower end is connected with the lower base plate 5 through nuts, the working turntable 10 is arranged in the middle part of the workbench 11, and the working turntable 10 is connected with the motor 12 through the rotating shaft, and the working turntable 10 is used to place workpieces during plane assembly, so that Different assembly angles and directions are provided. One end of the workbench 11 is fixedly installed on the left support frame 2 through the adjustment device 4, and the other end is installed on the right support frame 9. The height of the workbench 11 can be adjusted, and the motor 12 is fixedly installed on the workbench. 11, the lower surface of the middle part, the motor 12 is connected with the work turntable 10 through the rotating shaft, the motor 12 is used to drive the work turntable 10 to rotate, the foot-operated controller 13 is fixedly installed on the lower base plate 5, and the foot-operated controller 13 and the motor 12 are electrically connected. Sexual connection, the foot-operated controller 13 is used to control the forward and reverse rotation of the motor 12, and the locking mechanism 14 is fixedly installed on the universal wheel 6.

在使用时,首先可根据实际光线条件打开LED照明装置7,通过调节调节装置4,进而改变工作台11的高度,在空间装配时,可将工件安装在万向机械吊臂8上,调整好角度和方向进行装配作业,在进行平面装配时,可以将工件放置在工作转台10上,通过操作脚踏式控制器13控制电机12旋转,进而转动工作转台10,进而调整装配时的角度和方向。 When in use, the LED lighting device 7 can be turned on first according to the actual light conditions, and the height of the workbench 11 can be changed by adjusting the adjusting device 4. When assembling in space, the workpiece can be installed on the universal mechanical boom 8 and adjusted. Angle and direction for assembly operations, when performing plane assembly, the workpiece can be placed on the work turntable 10, the rotation of the motor 12 is controlled by operating the pedal controller 13, and then the work turntable 10 is rotated, and then the angle and direction during assembly can be adjusted .

最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。 Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the spirit and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.

Claims (3)

1.一种仪表盘装配台,由上顶板(1)、左支撑架(2)、工具箱(3)、调节装置(4)、下底板(5)、万向轮(6)、LED照明装置(7)、万向机械吊臂(8)、转盘(81)、第一吊臂(82)、角度调节器(83)、第二吊臂(84)、夹持装置(85)、右支撑架(9)、工作转台(10)、工作台(11)、电机(12)、脚踏式控制器(13)以及锁止机构(14)组成,其特征在于:所述上顶板(1)通过螺母一端安装在左支撑架(2)上,另一端安装在右支撑架(9)上,所述左支撑架(2)上端通过螺母与上顶板(1)相连接,下端通过螺母与下底板(5)相连接,所述工具箱(3)设置在工作台(11)的最左端,所述调节装置(4)安装在左支撑架(2)外表面的中部,所述下底板(5)通过螺母一端固定安装在左支撑架(2)的下端,另一端固定安装在右支撑架(9)的下端,所述万向轮(6)共有两对且分别安装在左支撑架(2)和右支撑架(9)的最下端,所述LED照明装置(7)共有两组且对称固定安装在上顶板(1)的下表面,所述第一吊臂(82)安装在转盘(81)的下端,所述第二吊臂(84)通过角度调节器(83)与第一吊臂(82)相连接,所述夹持装置(85)通过角度调节器(83)与第二吊臂(84)相连接,所述右支撑架(9)上端通过螺母与上顶板(1)的右端相连接,下端与通过螺母与下底板(5)相连接,所述工作转台(10)设置在工作台(11)的中部,工作转台(10)内通过转轴与电机(12)相连接,所述工作台(11)通过调节装置(4)一端固定安装在左支撑架(2)上,另一端安装在右支撑架(9),所述电机(12)固定安装在工作台(11)中部的下表面,电机(12)通过转轴与工作转台(10)相连接,所述锁止机构(14)固定安装在万向轮(6)上。 1. An instrument panel assembly platform, consisting of an upper top plate (1), a left support frame (2), a tool box (3), an adjustment device (4), a lower bottom plate (5), universal wheels (6), and LED lighting Device (7), universal mechanical arm (8), turntable (81), first arm (82), angle regulator (83), second arm (84), clamping device (85), right The support frame (9), the working turntable (10), the workbench (11), the motor (12), the pedal controller (13) and the locking mechanism (14), are characterized in that: the upper top plate (1 ) is installed on the left support frame (2) through a nut, and the other end is installed on the right support frame (9), the upper end of the left support frame (2) is connected with the upper top plate (1) through a nut, and the lower end is connected with The lower bottom plate (5) is connected, the tool box (3) is arranged at the leftmost end of the workbench (11), the adjustment device (4) is installed in the middle of the outer surface of the left support frame (2), and the lower bottom plate (5) One end of the nut is fixedly installed on the lower end of the left support frame (2), and the other end is fixedly installed on the lower end of the right support frame (9). There are two pairs of universal wheels (6) installed on the left support frame respectively (2) and the lowermost end of the right support frame (9), the LED lighting device (7) has two groups and is symmetrically and fixedly installed on the lower surface of the upper roof (1), and the first boom (82) is installed on The lower end of the turntable (81), the second boom (84) is connected with the first boom (82) through the angle adjuster (83), and the clamping device (85) is connected with the angle adjuster (83) The second boom (84) is connected, the upper end of the right support frame (9) is connected with the right end of the upper top plate (1) through a nut, and the lower end is connected with the lower bottom plate (5) through a nut, and the working turntable ( 10) Set in the middle of the workbench (11), the work turntable (10) is connected with the motor (12) through the rotating shaft, and the workbench (11) is fixedly installed on the left support frame (2) through the adjustment device (4) at one end ), the other end is installed on the right support frame (9), the motor (12) is fixedly installed on the lower surface of the middle part of the workbench (11), the motor (12) is connected with the work turntable (10) through the rotating shaft, the The locking mechanism (14) is fixedly installed on the universal wheel (6). 2.根据权利要求1所述的仪表盘装配台,其特征在于:所述上顶板(1)的中部通过装盘(81)固定安装有万向机械吊臂(8)。 2. The instrument panel assembly platform according to claim 1, characterized in that: the middle part of the upper top plate (1) is fixedly installed with a universal mechanical boom (8) through a tray (81). 3.根据权利要求1所述的仪表盘装配台,其特征在于:所述下底板(5)上固定设置有脚踏式控制器(13)。 3. The instrument panel assembly platform according to claim 1, characterized in that: a foot-operated controller (13) is fixedly arranged on the lower base plate (5).
CN201520668543.0U 2015-08-31 2015-08-31 An instrument panel assembly platform Expired - Fee Related CN205033181U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
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CN108890595A (en) * 2018-08-15 2018-11-27 合肥五凡工程设计有限公司 Workbench is used in a kind of processing of iron casting production
CN110861029A (en) * 2019-11-29 2020-03-06 安徽天兵电子科技股份有限公司 Unsettled assembly work platform of instrument and meter

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108890595A (en) * 2018-08-15 2018-11-27 合肥五凡工程设计有限公司 Workbench is used in a kind of processing of iron casting production
CN110861029A (en) * 2019-11-29 2020-03-06 安徽天兵电子科技股份有限公司 Unsettled assembly work platform of instrument and meter

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