CN202963872U - Automatic positioning and welding tool device for axle chassis - Google Patents
Automatic positioning and welding tool device for axle chassis Download PDFInfo
- Publication number
- CN202963872U CN202963872U CN 201220484004 CN201220484004U CN202963872U CN 202963872 U CN202963872 U CN 202963872U CN 201220484004 CN201220484004 CN 201220484004 CN 201220484004 U CN201220484004 U CN 201220484004U CN 202963872 U CN202963872 U CN 202963872U
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- axletree
- working slider
- axle
- rotation
- support
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Abstract
The utility model discloses an automatic positioning and welding tool device for an axle chassis. The tool device comprises a frame, a left work sliding table, an axle rotation positioning device, a left clamp assembly, a right work sliding table, a shaft rotation auxiliary supporting device, a right clamp assembly, a feeding and supporting group and a positioning and supporting assembly, wherein the axle rotation positioning device is arranged on the left side of the left work sliding table; an axle rotation positioning shaft used for rotating and positioning an axle is arranged on the axle rotation positioning device; the shaft rotation auxiliary supporting device is arranged on the right side of the right work sliding table and provided with an axle rotation auxiliary supporting shaft used for performing auxiliary rotation positioning on the axle; the feeding and supporting group is arranged on the frame between the left work sliding table and the right work sliding table; and the positioning and supporting assembly is arranged on the right side of the left work sliding table or on the frame between the left work sliding table and the feeding and supporting group. The tool device adopts a novel design, the automation degree is high, the installation efficiency of the axle chassis is improved effectively, and the labor intensity of workers is reduced. Besides, the chassis can be positioned accurately, and the product quality is stable.
Description
Technical field
The utility model relates to a kind of tooling device, is specifically related to the automatic positioning welding tooling device of a kind of axletree base plate.
Background technology
At present, both at home and abroad the axletree produced of semitrailer axle manufacturer, all adopt unsplit bed(-)plate (being again back-plate) structure, and namely back-plate is enclosed within and utilizes special fixture to weld on central siphon.But, present axletree mounting base adopts the simple and crude frock clamp of artificial cooperation to carry out mostly, labour intensity is large, backward in technique, production efficiency is low, and due to the special mounting structure of base plate and axletree, its both installations are to need accurately to locate, but by manually-operated simple frock fixture location, positioning accuracy is low, and product quality is not up to standard.
The utility model content
The purpose of this utility model is for the problems referred to above weak point, provide that a kind of automaticity is high, the automatic positioning welding tooling device of the axletree base plate of accurate positioning, it effectively improves the installation effectiveness of axletree base plate, reduces workman's labour intensity, and the base plate accurate positioning, constant product quality.
In order to achieve the above object, the utility model is by the following technical solutions:
The automatic positioning welding tooling device of axletree base plate, it comprises: frame; Left working slider, it is located at the left side of frame; The axletree rotary positioning apparatus, it is located at the left side of left working slider, and this axletree rotary positioning apparatus is provided with for the axletree rotation locating shaft that axletree is rotated and locates; Left clamp assembly, it is located at the right side of left working slider, and its middle part is provided with the hole of dodging of axletree rotation locating shaft; Right working slider, it is located at the right side of frame; Axle rotation auxiliary support apparatus, it is located at the right side of right working slider, and axletree rotation auxiliary support apparatus is provided with for the axletree rotation supplemental support axle of axletree being assisted the rotation location; Right clamp assembly, it is located at the left side of right working slider, and its middle part is provided with the hole of dodging of axletree rotation supplemental support axle; Material loading support group, it is located on frame between left working slider and right working slider; The positioning supports assembly, it is located at the right side of left working slider, or is located on frame between left working slider and material loading support group.
Further: described axletree rotary positioning apparatus also comprises: rotary support seat, and it adopts securing member to be fixed on the left end of left working slider, and is connected with axletree rotation locating shaft by bearing; Rotary drive motor, it is arranged on rotary support seat; Decelerator, it is connected with rotary drive motor; Shaft coupling, it is connected between decelerator and axletree rotation locating shaft.
Further, on left working slider, and its both sides and fixture drive oil cylinder and be connected described left clamp assembly by guide rails assembling,
Further concrete, described axletree rotation auxiliary support apparatus also comprises: sliding seat, its by guide rails assembling at right sliding table; Auxiliary rotary mounting seat, it is fixed on sliding seat, and it installs axletree rotation supplemental support axle by bearing; Oil cylinder fixing base, it is fixedly mounted on right working slider right side by securing member; The support drive oil cylinder is arranged on oil cylinder fixing base and with sliding seat and is connected, and the central axes of its central axis and axletree rotation supplemental support axle.
Further concrete, on right working slider, and its both sides are connected with fixture driving oil cylinder described right clamp assembly by guide rails assembling.
Further concrete, material loading support group comprises at least two group material loading supporting components, and described each material loading supporting component includes: pedestal, and it is fixed on frame by securing member; Adjustable platform, it is arranged on pedestal by height adjustment mechanism; Support roller, it is arranged on above adjustable platform by bearing.
Further concrete, described positioning supports assembly comprises: mount pad, and it adopts securing member to be arranged on the right side of left working slider, or is arranged on frame between left working slider and material loading support group; Support column, it is fixed on mount pad; Scalable location dop, it is fixed on support column.
As preferably, the spindle nose of described axletree rotation locating shaft be taper shape.
As preferably, the spindle nose of described axletree rotation supplemental support axle be taper shape.
As preferably, the central axes that the central axis of described axletree rotation locating shaft and axletree rotate the supplemental support axle.
The utility model is for adopting the tooling device of brand-new design, and automaticity is high, effectively improves the installation effectiveness of axletree base plate, reduces workman's labour intensity, and the base plate accurate positioning, constant product quality.
Description of drawings
Fig. 1 is the automatic positioning welding tooling device of axletree base plate described in the utility model structural representation.
Fig. 2 is the structure top view of left working slider described in the utility model, axletree rotary positioning apparatus and left clamp assembly.
Fig. 3 is right working slider described in the utility model, axle rotation auxiliary support apparatus and right clamp assembly structure top view.
Fig. 4 is material loading supporting component structural representation described in the utility model.
Fig. 5 is that the A of material loading supporting component described in the utility model is to schematic diagram.
Fig. 6 is that the A of positioning supports assembly described in the utility model is to schematic diagram.
Below by the drawings and specific embodiments book that comes that the utility model is described in further detail.
The specific embodiment
As shown in Fig. 1 to 6, the automatic positioning welding tooling device of axletree base plate described in the utility model, being used for that semitrailer axle 10 is installed the back-plate cover welds, described semitrailer axle has axis body, the axis body two ends are spindle nose, the diaxon centriciput has the location taper hole, and axis body has locating slot 101.Structure of the present utility model mainly comprises: frame 1, left working slider 2, axletree rotary positioning apparatus 21, left clamp assembly 22, right working slider 3, axle rotation auxiliary support apparatus 31, right clamp assembly 32, material loading support group 4 and positioning supports assembly 5.Concrete structure is as follows:
Above-mentioned frame 1 is microscler frame, and its left and right sides is respectively equipped with the left working slider 2 of guide rails assembling and right working slider 3.
Above-mentioned left working slider 2 is arranged on the left rail of frame 1, and is connected with a position adjusting mechanism 6, is used for left working slider 2 along frame 1 left rail running fix, so that left working slider 2 is adjusted to suitable position.
Above-mentioned axletree rotary positioning apparatus 21 is located at the left side of left working slider 2, and this axletree rotary positioning apparatus 21 includes: axletree rotation locating shaft 211, rotary support seat 212, rotary drive motor 213, decelerator and shaft coupling.Be specially: the spindle nose of described axletree rotation locating shaft 211 is for conical, and it can snap in the location taper hole of semitrailer axle 10 spindle noses; Described rotary support seat 212 adopts securing member to be fixed on the left end of left working slider 2, and is connected with axletree rotation locating shaft 211 by bearing; Described rotary drive motor 213 is arranged on rotary support seat 212; Described decelerator is connected with rotary drive motor 213; Described shaft coupling is connected between decelerator and axletree rotation locating shaft 211 (decelerator and shaft coupling do not draw in the drawings).Rotary drive motor 213 is defeated by axletree rotation locating shaft 211 to rotary power by decelerator and shaft coupling, is used for semitrailer axle 10 is rotated and locates.
Described left clamp assembly 22 is located at the right side of left working slider 2, its middle part is provided with the hole of dodging of axletree rotation locating shaft 211, described left clamp assembly 22 is provided with from the corresponding location structure of back-plate 9 (because location structure can be different according to different back-plates 9 structures and different, and be common practise, no longer go to live in the household of one's in-laws on getting married at this and say), be specially: described left clamp assembly 22 is arranged on left working slider 2 by guide rail 7, and its both sides drive oil cylinder 8 with fixture and are connected, and fixture driving oil cylinder 8 can drive left clamp assembly 22 and move along guide rail.
Above-mentioned right working slider 3 is arranged on the right rail of frame, and is connected with a position adjusting mechanism 6, is used for right working slider 3 along the running fix of frame right rail, so that right working slider 3 is adjusted to suitable position.
Above-mentioned axle rotation auxiliary support apparatus 31, it is located at the right side of right working slider 3, and this axle rotation auxiliary support apparatus 31 comprises axletree rotation supplemental support axle 311, sliding seat 312, auxiliary rotary mounting seat 313, support drive oil cylinder 314 and oil cylinder fixing base 315.Be specially: the spindle nose of described axletree rotation supplemental support axle 311 is for conical, and it can snap in the location taper hole of semitrailer axle 10 spindle noses, is used for semitrailer axle 10 is assisted and rotates the location; Described sliding seat 312 is arranged on right working slider 3 by guide rail 7; Described auxiliary rotary mounting seat 313 is fixed on sliding seat 312, and it installs axletree rotation supplemental support axle 311 by bearing; Described oil cylinder fixing base 315 is fixedly mounted on right working slider 3 right sides by securing member; Described support drive oil cylinder 314 is arranged on oil cylinder fixing base 315 and with sliding seat 312 and is connected, and the central axes of its central axis and axletree rotation supplemental support axle 311, under the push-and-pull action of support drive oil cylinder 314, sliding seat 312 and axletree rotation supplemental support axle 311 can move horizontally along guide rail.Further, the central axes of the central axis of described axletree rotation locating shaft 211 and axletree rotation supplemental support axle 311, the levelness that guarantees to install semitrailer axle 10.
Described right clamp assembly 32 is located at the left side of right working slider 3, its middle part is provided with the hole of dodging of axletree rotation supplemental support axle 311, described right clamp assembly 32 is provided with from the corresponding location structure of back-plate 9 (because location structure can be different according to different back-plates 9 structures and different, and be common practise, no longer go to live in the household of one's in-laws on getting married at this and say), be specially: described right clamp assembly 32 is arranged on right working slider 3 by guide rail 7, and its both sides drive oil cylinder 8 with fixture and are connected, and fixture driving oil cylinder 8 can drive right clamp assembly 32 and move along guide rail.
Material loading supports on the frame 1 that is mounted between left working slider 2 and right working slider 3, further concrete, material loading support group comprises at least two group material loading supporting components 4, and described each material loading supporting component 4 includes: pedestal 41, adjustable platform 42 and support roller 43.Described pedestal 41 is fixed on frame 1 by securing member; Described adjustable platform 42 is arranged on pedestal 41 by height adjustment mechanism, and this height adjustment mechanism is screw rod regulating mechanism 44 or other height adjustment mechanism; Described support roller 43 is arranged on adjustable platform 42 tops by bearing, and described support roller 43 is provided with the brace groove with semitrailer axle 10 couplings.
Above-mentioned positioning supports assembly 5 is located at the right side of left working slider 2, or is located on frame 1 between left working slider 2 and material loading support group.Further concrete, described positioning supports assembly 5 comprises: mount pad 51, support column 52 and scalable location dop 53.Described mount pad 51 adopts securing members to be arranged on the right side of left working slider 2, or installs on frame 1 between left working slider 2 and material loading support group; Described support column 52 is fixed on mount pad 51; Described scalable location dop 53 is fixed on support column 52, be specially, scalable location dop 53 is arranged on support column 52 by telescopic oil cylinder 54, and scalable location dop 53 is used for sticking into the locating slot 101 of semitrailer axle 10, and semitrailer axle 10 is carried out pre-determined bit before spot welding.
Should be noted that, this equipment also is provided with the external hydraulic station and is connected with above-mentioned each oil cylinder by relevant control valve and pipeline, in order to hydraulic-driven power to be provided.Simultaneously, this equipment coordinates external point weldering manipulator to position welding job.
Below by concrete application principle, the utility model is further described:
As shown in Figure 1, during work, first by loop wheel machine or manually back-plate 9 is placed on left and right clamp assembly (22,32) and goes up and clamp, then by loop wheel machine or manually semitrailer axle 10 is placed on material loading supporting component 4, adjust simultaneously the position of semitrailer axle 10, make its locating slot 101 and dop 53 contrapositions of scalable location, then make scalable location dop 53 stretch out the locating slot 101 that sticks into semitrailer axle 10.then, adjust the position of left and right working slider 3 and rotate supplemental support axles 311 by support drive oil cylinder 314 axle shafts, the spindle nose that makes axletree rotation locating shaft 211 and axletree rotate supplemental support axle 311 snaps in respectively the location taper hole at semitrailer axle 10 two ends, clamp and mention semitrailer axle 10(before equipment work, adjust the height of material loading supporting component, when making material loading supporting component 4 place semitrailer axle 10, the central axis of semitrailer axle 10 is a little less than the central axis of axletree rotation locating shaft 211 and axletree rotation supplemental support axle 311, so that axletree rotation locating shaft 211 and axletree rotation supplemental support axle 311 clamp and mention semitrailer axle 10, reduce resistance and the wearing and tearing of semitrailer axle 10 rotations), simultaneously, scalable location dop 53 retractions, left, right clamp assembly (22, 32) left and right back-plate 9 is drawn close to the centre be arranged on semitrailer axle 10, outside spot welding manipulator carries out spot welding to back-plate 9 and semitrailer axle 10, then by rotary drive motor 213 axle shaft rotation locating shaft 211 rotations, and drive the semitrailer axles 10 rear location that rotates to an angle by axletree rotation locating shaft 211, outside spot welding manipulator continues cooperation and welds, until that back-plate 9 welds fully is complete, then left and right working slider 3 is return initial position and is carried out next circulation.
The utility model is for adopting the tooling device of brand-new design, and automaticity is high, effectively improves the installation effectiveness of axletree base plate, reduces workman's labour intensity, and the base plate accurate positioning, constant product quality.
Claims (10)
1. the automatic positioning welding tooling device of axletree base plate is characterized in that comprising:
Frame;
Left working slider, it is located at the left side of frame;
The axletree rotary positioning apparatus, it is located at the left side of left working slider, and this axletree rotary positioning apparatus is provided with for the axletree rotation locating shaft that axletree is rotated and locates;
Left clamp assembly, it is located at the right side of left working slider, and its middle part is provided with the hole of dodging of axletree rotation locating shaft;
Right working slider, it is located at the right side of frame;
Axletree rotation auxiliary support apparatus, it is located at the right side of right working slider, and axletree rotation auxiliary support apparatus is provided with for the axletree rotation supplemental support axle of axletree being assisted the rotation location;
Right clamp assembly, it is located at the left side of right working slider, and its middle part is provided with the hole of dodging of axletree rotation supplemental support axle;
Material loading support group, it is located on frame between left working slider and right working slider;
The positioning supports assembly, it is located at the right side of left working slider, or is located on frame between left working slider and material loading support group.
2. the automatic positioning welding tooling device of axletree base plate according to claim 1, it is characterized in that: described axletree rotary positioning apparatus also comprises:
Rotary support seat, it adopts securing member to be fixed on the left end of left working slider, and is connected with axletree rotation locating shaft by bearing;
Rotary drive motor, it is arranged on rotary support seat;
Decelerator, it is connected with rotary drive motor;
Shaft coupling, it is connected between decelerator and axletree rotation locating shaft.
3. the automatic positioning welding tooling device of axletree base plate according to claim 1 is characterized in that: on left working slider, and its both sides drive oil cylinder with fixture and are connected described left clamp assembly by guide rails assembling.
4. the automatic positioning welding tooling device of axletree base plate according to claim 1 is characterized in that: described axletree rotation auxiliary support apparatus also comprises:
Sliding seat, its by guide rails assembling at right sliding table;
Auxiliary rotary mounting seat, it is fixed on sliding seat, and it installs axletree rotation supplemental support axle by bearing;
Oil cylinder fixing base, it is fixedly mounted on right working slider right side by securing member;
The support drive oil cylinder is arranged on oil cylinder fixing base and with sliding seat and is connected, and the central axes of its central axis and axletree rotation supplemental support axle.
5. the automatic positioning welding tooling device of axletree base plate according to claim 1 is characterized in that: on right working slider, and its both sides drive oil cylinder with fixture and are connected described right clamp assembly by guide rails assembling.
6. the automatic positioning welding tooling device of axletree base plate according to claim 1, it is characterized in that: material loading support group comprises at least two group material loading supporting components, described each material loading supporting component includes:
Pedestal, it is fixed on frame by securing member;
Adjustable platform, it is arranged on pedestal by height adjustment mechanism;
Support roller, it is arranged on above adjustable platform by bearing.
7. the automatic positioning welding tooling device of axletree base plate according to claim 1, it is characterized in that: described positioning supports assembly comprises:
Mount pad, it adopts securing member to be arranged on the right side of left working slider, or is arranged on frame between left working slider and material loading support group;
Support column, it is fixed on mount pad;
Scalable location dop, it is fixed on support column.
8. the automatic positioning welding tooling device of axletree base plate according to claim 1 and 2 is characterized in that: the spindle nose of described axletree rotation locating shaft is for conical.
9. according to claim 1 or 4 automatic positioning welding tooling devices of described axletree base plate is characterized in that: the spindle nose of described axletree rotation supplemental support axle is for conical.
10. the automatic positioning welding tooling device of axletree base plate according to claim 1, is characterized in that: the central axes of the central axis of described axletree rotation locating shaft and axletree rotation supplemental support axle.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220484004 CN202963872U (en) | 2012-09-19 | 2012-09-19 | Automatic positioning and welding tool device for axle chassis |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220484004 CN202963872U (en) | 2012-09-19 | 2012-09-19 | Automatic positioning and welding tool device for axle chassis |
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CN202963872U true CN202963872U (en) | 2013-06-05 |
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CN 201220484004 Withdrawn - After Issue CN202963872U (en) | 2012-09-19 | 2012-09-19 | Automatic positioning and welding tool device for axle chassis |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103418979A (en) * | 2013-08-09 | 2013-12-04 | 青岛东方铁塔股份有限公司 | Steel tube pneumatic clamping locating indexing device |
CN103659130A (en) * | 2012-09-19 | 2014-03-26 | 广东富华重工制造有限公司 | Axle base plate automatic positioning welding tool |
CN105945480A (en) * | 2016-05-24 | 2016-09-21 | 南京越辰智能科技有限公司 | Welding and clamping platform |
CN109604096A (en) * | 2018-12-29 | 2019-04-12 | 晋西车轴股份有限公司 | A kind of axle auto spray painting device and method |
CN110508981A (en) * | 2019-09-26 | 2019-11-29 | 浙江钱江机器人有限公司 | A kind of veneer clipper axle assembly welding mechanism |
CN114406572A (en) * | 2022-01-26 | 2022-04-29 | 浙江八方电信有限公司 | Welding fixture tool for communication tower top bracket extension arm |
-
2012
- 2012-09-19 CN CN 201220484004 patent/CN202963872U/en not_active Withdrawn - After Issue
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103659130A (en) * | 2012-09-19 | 2014-03-26 | 广东富华重工制造有限公司 | Axle base plate automatic positioning welding tool |
CN103418979A (en) * | 2013-08-09 | 2013-12-04 | 青岛东方铁塔股份有限公司 | Steel tube pneumatic clamping locating indexing device |
CN103418979B (en) * | 2013-08-09 | 2015-04-29 | 青岛东方铁塔股份有限公司 | Steel tube pneumatic clamping locating indexing device |
CN105945480A (en) * | 2016-05-24 | 2016-09-21 | 南京越辰智能科技有限公司 | Welding and clamping platform |
CN105945480B (en) * | 2016-05-24 | 2019-02-22 | 南京越辰智能科技有限公司 | Weld clamping platform |
CN109604096A (en) * | 2018-12-29 | 2019-04-12 | 晋西车轴股份有限公司 | A kind of axle auto spray painting device and method |
CN110508981A (en) * | 2019-09-26 | 2019-11-29 | 浙江钱江机器人有限公司 | A kind of veneer clipper axle assembly welding mechanism |
CN114406572A (en) * | 2022-01-26 | 2022-04-29 | 浙江八方电信有限公司 | Welding fixture tool for communication tower top bracket extension arm |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20130605 Effective date of abandoning: 20151209 |
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C25 | Abandonment of patent right or utility model to avoid double patenting |