CN205020677U - Special manipulator based on full -automatic solar energy frame production robot - Google Patents
Special manipulator based on full -automatic solar energy frame production robot Download PDFInfo
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- CN205020677U CN205020677U CN201520810115.7U CN201520810115U CN205020677U CN 205020677 U CN205020677 U CN 205020677U CN 201520810115 U CN201520810115 U CN 201520810115U CN 205020677 U CN205020677 U CN 205020677U
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- lift cylinder
- solar energy
- frame production
- production robot
- pushes away
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Abstract
The utility model discloses a special manipulator based on full -automatic solar energy frame production robot, including violently pushing away mechanism, elevating system, snatching mechanism and tilting mechanism, violently push away the mechanism include the bottom plate, violently push away linear slide rail, violently push away the transmission lead screw, violently push away servo motor and lead screw guard shield, elevating system includes raising plate, cylinder fixed plate, lift guide bearing, lift cylinder A and lift cylinder B, it includes gas claw installation position and presss from both sides material gas claw to snatch the mechanism, tilting mechanism includes trip shaft and upset cylinder, the gas claw installation position of snatching the mechanism sets up in the both ends of trip shaft, tilting mechanism set up in the elevating system top, elevating system is fixed set up in violently pushes away at the mechanism top, the utility model has the advantages of: can realize the high -efficient of solar energy frame and transport, including snatching, adjust the direction and puting in the function, reduce solar energy frame's fish tail, improve the production efficiency of whole solar energy frame production robot simultaneously.
Description
Technical field
The utility model relates to automatic production line field, particularly a kind of special manipulator based on full automatic solar frame production robot.
Background technology
Solar components frame refers to the aluminium alloy extrusions fixed frame that photovoltaic solar cell board component is formed and support, and solar energy frame has huge advantage in photovoltaic application field, anticorrosive, and antioxygenic property is strong; Intensity and fastness strong; Stretching resistance performance is strong; Spring rate, rigidity, metal fatigue value are high; Transport, install convenient, even if surface scratch also can not produce oxidation, do not affect performance; By different selection easily, various environment can be adapted to; Service life is more than 30 ~ 50 years.
But the cooked mode that the many employings of this type of solar components frame are at present traditional, by manually operating, product easily scratches, and affects outward appearance, and location, cut lengths are difficult to accurately, and affect the stability of product quality, efficiency is lower simultaneously.Although existing part is for the plant equipment of this series products at present, mostly be single devices, only to complete some unit operations independently, as cutting, purging etc., automaticity is lower, still needs to rely on a large amount of manual interventions, cannot realize full-automatic production.
Full automatic solar energy frame production robot, manipulator is its important part, and which determine transhipment and the direction adjustment of frame material, be also the visual plant affecting integral production efficiency simultaneously; Manipulator as capturing, transhipment and throw in the important mechanical mechanism of frame material, for very important whole production procedure.At present, numerical control programming control manipulator without special for full automatic solar frame production line design.
Utility model content
The purpose of this utility model is a kind of special manipulator based on full automatic solar frame production robot provided to solve above-mentioned the deficiencies in the prior art, the efficient transhipment of solar energy frame can be realized, comprise crawl, adjustment direction and input function, decrease the scuffing of solar energy frame, improve the production efficiency of whole solar energy frame production robot simultaneously.
To achieve these goals, a kind of special manipulator based on full automatic solar frame production robot designed by the utility model, comprise horizontal pushing mechanism, elevating mechanism, grasping mechanism and switching mechanism, described horizontal pushing mechanism comprises base plate, horizontally pushes away line slide rail, horizontally pushes away drive lead screw, horizontally pushes away servomotor and screw mandrel guard shield; Described elevating mechanism comprises raising plate, air cylinder fixed plate, lifting guide bearing, lift cylinder A and lift cylinder B; Described grasping mechanism comprises gas pawl installation position and material folding gas pawl; Described switching mechanism comprises trip shaft and upset cylinder;
The gas pawl installation position of described grasping mechanism is arranged at the two ends of trip shaft, and described switching mechanism is arranged at above described elevating mechanism, and described elevating mechanism is fixedly installed on above described horizontal pushing mechanism;
The described horizontal line slide rail that pushes away is arranged on described base plate, and the described horizontal drive lead screw that pushes away is arranged in described screw mandrel protective cover and is connected with the described horizontal servomotor that pushes away;
Described lift cylinder A is arranged at above described air cylinder fixed plate, described lift cylinder B is arranged at below described air cylinder fixed plate, described air cylinder fixed plate is provided with lifting guide bearing, described raising plate is arranged at lift cylinder A top, described raising plate is provided with lifting lead, described lifting lead matches with described lifting guide bearing;
Described switching mechanism is arranged on described raising plate, and described material folding gas pawl is fixedly installed on gas pawl installation position.
Further, a kind of special manipulator based on full automatic solar frame production robot, described trip shaft flip angle is 0 ~ 90 °.
Further, a kind of special manipulator based on full automatic solar frame production robot, is provided with high speed slide block below described base plate, coordinates with the high speed slide rail of full automatic solar frame production robot.
Further, a kind of special manipulator based on full automatic solar frame production robot, described material folding gas pawl is provided with two.
A kind of special manipulator based on full automatic solar frame production robot that the utility model obtains, special manipulator is awaited orders in the feeding position of punch press, when punch press complete press work compression cylinder unclamp put in place time, lift cylinder A and B keeps raw bits, horizontal pushing mechanism is horizontal shifts feeding position onto, lift cylinder B rises and puts in place, gas pawl clamps, principal arm biased forwards, lift cylinder A rises and puts in place, horizontal pushing mechanism part return, manipulator moves to next punch press blowing position, upset simultaneously puts in place, the complete return of horizontal pushing mechanism, horizontal pushing mechanism is horizontal is pushed into blowing position, lift cylinder A decline return, gas pawl unclamps, the complete return of horizontal pushing mechanism, manipulator moves to initial punch press lift cylinder B return simultaneously, rotary cylinder return, horizontal pushing mechanism part return, carry out next one circulation.
The utility model has the advantage of: the efficient transhipment that can realize solar energy frame, comprise crawl, adjustment direction and input function, decrease the scuffing of solar energy frame, improve the production efficiency of whole solar energy frame production robot simultaneously.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of embodiment.
Fig. 2 is the left TV structure schematic diagram of embodiment.
Fig. 3 is the plan structure schematic diagram of embodiment.
In figure: horizontal pushing mechanism 1, elevating mechanism 2, grasping mechanism 3, switching mechanism 4, base plate 11, horizontal push away line slide rail 12, horizontal push away drive lead screw 13, horizontal push away servomotor 14, screw mandrel guard shield 15, high speed slide block 16, raising plate 21, air cylinder fixed plate 22, lifting guide bearing 23, lift cylinder A24, lift cylinder B25, lifting lead 26, gas pawl installation position 31, material folding gas pawl 32, trip shaft 41, upset cylinder 42.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Embodiment:
As shown in the figure, a kind of special manipulator based on full automatic solar frame production robot, comprise horizontal pushing mechanism 1, elevating mechanism 2, grasping mechanism 3 and switching mechanism 4, described horizontal pushing mechanism 1 comprises base plate 11, horizontally pushes away line slide rail 12, horizontally pushes away drive lead screw 13, horizontally pushes away servomotor 14 and screw mandrel guard shield 15; Described elevating mechanism 2 comprises raising plate 21, air cylinder fixed plate 22, lifting guide bearing 23, lift cylinder A24 and lift cylinder B25; Described grasping mechanism 3 comprises gas pawl installation position 31 and material folding gas pawl 32; Described switching mechanism 4 comprises trip shaft 41 and upset cylinder 42;
The gas pawl installation position 31 of described grasping mechanism 3 is arranged at the two ends of trip shaft 41, and described switching mechanism 4 is arranged at above described elevating mechanism 2, and described elevating mechanism 2 is fixedly installed on above described horizontal pushing mechanism 1;
The described horizontal line slide rail 12 that pushes away is arranged on described base plate 11, and the described horizontal drive lead screw 13 that pushes away is arranged in described screw mandrel protective cover 15 and is connected with the described horizontal servomotor 14 that pushes away;
Described lift cylinder A24 is arranged at above described air cylinder fixed plate 22, described lift cylinder B25 is arranged at below described air cylinder fixed plate 22, described air cylinder fixed plate 22 is provided with lifting guide bearing 23, described raising plate 21 is arranged at lift cylinder A24 top, described raising plate 21 is provided with lifting lead 26, described lifting lead 26 matches with described lifting guide bearing 23;
Described switching mechanism 4 is arranged on described raising plate 21, and described material folding gas pawl 32 is fixedly installed on gas pawl installation position 31.
Described trip shaft 41 flip angle is 0 ~ 90 °; Be provided with high speed slide block 16 below described base plate 11, coordinate with the high speed slide rail of full automatic solar frame production robot; Described material folding gas pawl 32 is provided with two.
A kind of special manipulator based on full automatic solar frame production robot that the present embodiment obtains, special manipulator is awaited orders in the feeding position of punch press, when punch press complete press work compression cylinder unclamp put in place time, lift cylinder A and B keeps raw bits, horizontal pushing mechanism is horizontal shifts feeding position onto, lift cylinder B rises and puts in place, gas pawl clamps, principal arm biased forwards, lift cylinder A rises and puts in place, horizontal pushing mechanism part return, manipulator moves to next punch press blowing position, upset simultaneously puts in place, the complete return of horizontal pushing mechanism, horizontal pushing mechanism is horizontal is pushed into blowing position, lift cylinder A decline return, gas pawl unclamps, the complete return of horizontal pushing mechanism, manipulator moves to initial punch press lift cylinder B return simultaneously, rotary cylinder return, horizontal pushing mechanism part return, carry out next one circulation.
The advantage of the present embodiment is: the efficient transhipment that can realize solar energy frame, comprises crawl, adjustment direction and input function, decreases the scuffing of solar energy frame, improves the production efficiency of whole solar energy frame production robot simultaneously.
For the utility model person of an ordinary skill in the technical field; without departing from the concept of the premise utility; its framework form can be flexible and changeable; just make some simple deduction or replace, all should be considered as belonging to the scope of patent protection that the utility model is determined by submitted to claims.
Claims (4)
1. the special manipulator based on full automatic solar frame production robot, comprise horizontal pushing mechanism (1), elevating mechanism (2), grasping mechanism (3) and switching mechanism (4), it is characterized in that: described horizontal pushing mechanism (1) comprises base plate (11), horizontally pushes away line slide rail (12), horizontally pushes away drive lead screw (13), horizontally pushes away servomotor (14) and screw mandrel guard shield (15); Described elevating mechanism (2) comprises raising plate (21), air cylinder fixed plate (22), lifting guide bearing (23), lift cylinder A(24) and lift cylinder B(25); Described grasping mechanism (3) comprises gas pawl installation position (31) and material folding gas pawl (32); Described switching mechanism (4) comprises trip shaft (41) and upset cylinder (42);
The gas pawl installation position (31) of described grasping mechanism (3) is arranged at the two ends of trip shaft (41), and described switching mechanism (4) is arranged at described elevating mechanism (2) top, and described elevating mechanism (2) is fixedly installed on described horizontal pushing mechanism (1) top;
The described horizontal line slide rail (12) that pushes away is arranged on described base plate (11), and the described horizontal drive lead screw (13) that pushes away is arranged in described screw mandrel protective cover (15) and is connected with the described horizontal servomotor (14) that pushes away;
Described lift cylinder A(24) be arranged at described air cylinder fixed plate (22) top, described lift cylinder B(25) be arranged at described air cylinder fixed plate (22) below, described air cylinder fixed plate (22) is provided with lifting guide bearing (23), described raising plate (21) is arranged at lift cylinder A(24) top, described raising plate (21) is provided with lifting lead (26), described lifting lead (26) is matched with described lifting guide bearing (23);
Described switching mechanism (4) is arranged on described raising plate (21), and described material folding gas pawl (32) is fixedly installed on gas pawl installation position (31).
2. a kind of special manipulator based on full automatic solar frame production robot according to claim 1, is characterized in that: described trip shaft (41) flip angle is 0 ~ 90 °.
3. a kind of special manipulator based on full automatic solar frame production robot according to claim 1, it is characterized in that: described base plate (11) below is provided with high speed slide block (16), coordinates with the high speed slide rail of full automatic solar frame production robot.
4. a kind of special manipulator based on full automatic solar frame production robot according to claim 1, is characterized in that: described material folding gas pawl (32) is provided with two.
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CN201520810115.7U CN205020677U (en) | 2015-10-20 | 2015-10-20 | Special manipulator based on full -automatic solar energy frame production robot |
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CN201520810115.7U CN205020677U (en) | 2015-10-20 | 2015-10-20 | Special manipulator based on full -automatic solar energy frame production robot |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105537964A (en) * | 2016-03-02 | 2016-05-04 | 深圳市泓意宝自动化设备有限公司 | Novel fully-automatic solar frame production robot |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105537964A (en) * | 2016-03-02 | 2016-05-04 | 深圳市泓意宝自动化设备有限公司 | Novel fully-automatic solar frame production robot |
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