CN205394006U - Novel full -automatic solar energy frame production robot - Google Patents
Novel full -automatic solar energy frame production robot Download PDFInfo
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- CN205394006U CN205394006U CN201620158800.0U CN201620158800U CN205394006U CN 205394006 U CN205394006 U CN 205394006U CN 201620158800 U CN201620158800 U CN 201620158800U CN 205394006 U CN205394006 U CN 205394006U
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Abstract
The utility model discloses a novel full -automatic solar energy frame production robot, its characterized in that: including the robot, the robot includes that control box, double -end cutting machine, cutting machine get the material arm, carry transmission, a plurality of arm group, a plurality of punch press device and a plurality of transmission line power supply, and the even setting of foretell arm group is on horizontal frame transmission line, and every arm group limit end all corresponds is provided with the transmission line power supply, the punch press device set up the end that corresponds in arm group, every arm group all corresponds together to be had stamping device. The utility model discloses an industrial robot just can help the operation under the operation environment, and the security is high that novel full -automatic solar energy frame production robot not only can improve product quality, more can save the manual work, improves production efficiency, save raw materials, and reduce cost can not use the manual work some people in addition.
Description
Technical field
The present invention relates to automatic production line field, particularly a kind of new automatic solar energy frame produces robot.
Background technology
Solar components frame refers to the aluminium alloy extrusions fixed frame and support that photovoltaic solar cell board component constitutes, and solar energy frame has big advantage in photovoltaic application field, anticorrosive, and antioxygenic property is strong；Intensity and fastness are strong；Stretching resistance performance is strong；Spring rate, rigidity, metal fatigue value are high；Transport, install convenient, even if surface scratch without produce oxidation, do not affect performance；By different selections easily, adapt to various environment；Service life is more than 30 ~ 50 years.
But the cooked mode that this type of many employing of solar components frame is traditional at present, manually operates, and product easily scratches, and affects outward appearance, location, cut lengths are difficult to accurately simultaneously, affect the stability of product quality, inefficient.Although existing part is for the plant equipment of this series products at present, but mostly is single devices, the operation of some unit may only be independently completed, such as cutting, purging etc., automaticity is relatively low, it is still desirable to rely on substantial amounts of manual intervention, it is impossible to realizes full-automation and produces.
Summary of the invention
The invention aims to solve above-mentioned the deficiencies in the prior art and a kind of efficient transhipment realizing solar energy frame is provided, including crawl, adjustment direction and input function, decreasing the scuffing of solar energy frame, the new automatic solar energy frame of one that simultaneously improve the production efficiency that whole solar energy frame produces robot produces robot.
nullTo achieve these goals，The new automatic solar energy frame of one designed by the present invention produces robot，It is characterized in that: include robot body，Robot body includes control chamber、Double-headed cutting machine、Cutting machine arm for taking material、Conveyance device，Several mechanical arm groups、Several punch devices and several transmission line power sources，Conveyance device includes front pipeline、Transmission line blowing arm、Rear pipeline、Horizontal frame transmission line、Rear pipeline arm for taking material and finished product collect pipeline，Described double-headed cutting machine is arranged on the limit end of robot body，Described front pipeline is arranged on double-headed cutting machine two head centre，Conveying direction is to be operated by double-headed cutting machine to carry towards machine back side，Described cutting machine arm for taking material is arranged at above front pipeline conveying feeding end，Cutting machine arm for taking material includes lift cylinder A、Lift cylinder B、Upset cylinder、Transverse cylinder and gas pawl，Transmission line blowing arm is arranged at above the discharge end of front pipeline，Transmission line blowing arm includes lift cylinder A、Lift cylinder B、Upset cylinder、Transverse cylinder A、Transverse cylinder B and gas pawl，Described horizontal transport line blowing position is arranged at below front pipeline discharging opening，Above-mentioned mechanical arm group is arranged on horizontal frame pipeline uniformly，What each mechanical arm group limit end was all corresponding is provided with transmission line power source，Described punch device is arranged on the corresponding end of mechanical arm group，Each mechanical arm group all correspondences are configured with decompressor.
Preferably, described mechanical arm group includes indicating the first mechanical arm group of processing, the second mechanical arm group processed for left side installing hole and osculum, the three-mechanical arm group processed for side installing hole and osculum, the 4th mechanical arm group for the processing of right side corner brace positioning pit, the 5th mechanical arm group for the processing of left side corner brace positioning pit, the 6th mechanical arm group collected for transmission line frame for centre bore and ground connection.
nullPreferably，Described mechanical arm group includes frame，Frame is provided with driving device and the manipulator mechanism driven by driving device，This driving device includes motor、It is arranged on the shaft coupling on motor output shaft and the ball screw driven by shaft coupling，Described manipulator mechanism includes traversing retainer and is arranged on the traversing base plate of traversing retainer upper end，This traversing base plate is connected with ball screw，Traversing base plate is traverse motion back and forth on described ball screw，The upper end of described traversing base plate is also equipped with offset linear slide rail and drives the skew cylinder of this offset linear slide rail，Described offset linear slide rail is provided with lifting base plate，Lifting base plate moves on described offset linear slide rail，Described lifting base plate is provided with lifting top board，Between lifting base plate and lifting top board, lift cylinder and the riser guide driven by lift cylinder are installed，Described lifting top board is fixed with gas pawl support arm，The end place, both sides of described gas pawl support arm is further fixed on material folding gas pawl.
Preferably, described front pipeline is provided with blowing position induction apparatus.
The new automatic solar energy frame of one of present invention design produces robot, it is possible not only to improve product quality, more can save artificial, improve production efficiency, conservation, reduces cost, and industrial robot under artificial working environment can not be used just to help operation some people, safety is high, save work artificial, that welding robot can carry out two or more stations simultaneously, and has only to a workman and carry out nursing.Improving efficiency and quality, industrial robot continual can carry out operation in 24 hours, and robot is not by emotion influence, and workman is then contrary, reduces product fraction defective.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention.
Fig. 2 is the result schematic diagram of mechanical arm group.
Fig. 3 is the left view of Fig. 2.
In figure: frame 1, motor 2, shaft coupling 3, ball screw 4, traversing retainer 5, traversing base plate 6, offset linear slide rail 7, lifting base plate 8, lifting top board 9, gas pawl support arm 10, riser guide 11, lift cylinder 12, skew cylinder 13, traversing line slideway 14, principal arm regulates fixed code plate 15, main arm restraining board 16, material folding gas pawl 17, transmission line power source 21, rear pipeline arm for taking material 22, finished product collects pipeline 23, control chamber 24, double-headed cutting machine 25, cutting machine arm for taking material 26, front pipeline 27, transmission line blowing arm 28, horizontal frame transmission line 29, punch device 30, first mechanical arm group 31, second mechanical arm group 32, three-mechanical arm group 33, 4th mechanical arm group 34, 5th mechanical arm group 35.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
Embodiment:
nullAs shown in Figure 1 to Figure 3，The new automatic solar energy frame of one that the present embodiment provides produces robot，A kind of new automatic solar energy frame produces robot，Including robot body，Robot body includes control chamber 24、Double-headed cutting machine 25、Cutting machine arm for taking material 26、Conveyance device，Several mechanical arm groups、Several punch devices 30 and several transmission line power sources 21，Conveyance device includes front pipeline 27、Transmission line blowing arm 28、Rear pipeline 24、Horizontal frame pipeline 29、Rear pipeline arm for taking material 22 and finished product collect pipeline 23，Described front pipeline 27 is provided with blowing position induction apparatus，Described double-headed cutting machine 25 is arranged on the limit end of robot body，Described front pipeline is arranged on double-headed cutting machine two head centre，Conveying direction is to be operated by double-headed cutting machine to carry towards cutting machine machine back side，Described cutting machine arm for taking material is arranged at above front pipeline conveying feeding end，Cutting machine arm for taking material includes lift cylinder A、Lift cylinder B、Upset cylinder、Transverse cylinder and gas pawl，Transmission line blowing arm is arranged at above the discharge end of front pipeline，Transmission line blowing arm includes lift cylinder A、Lift cylinder B、Upset cylinder、Transverse cylinder A、Transverse cylinder B and gas pawl，Described horizontal transport line blowing position is arranged at below front pipeline discharging opening，The i.e. rear side of double-headed cutting machine，Above-mentioned mechanical arm group is arranged on horizontal frame pipeline uniformly，What each mechanical arm group limit end was all corresponding is provided with transmission line power source 21，Described punch device 30 is arranged on the corresponding end of mechanical arm group，Each mechanical arm group all correspondences are configured with decompressor.
Further, described mechanical arm group includes indicating the first mechanical arm group 31 of processing, the second mechanical arm group 32 processed for left side installing hole and osculum, the three-mechanical arm group 33 processed for side installing hole and osculum, the 4th mechanical arm group 34 for the processing of right side corner brace positioning pit, the 5th mechanical arm group 35 for the processing of left side corner brace positioning pit for centre bore and ground connection.
nullMechanical arm group includes frame 1，Frame 1 is provided with driving device and the manipulator mechanism driven by driving device，This driving device includes motor 2、It is arranged on the shaft coupling 3 on motor output shaft and the ball screw 4 driven by shaft coupling，Ball screw lower end is provided with traversing line slideway 14，Described manipulator mechanism includes traversing retainer 5 and is arranged on the traversing base plate 6 of traversing retainer upper end，This traversing base plate 6 is connected with ball screw 4，Traversing base plate 6 is traverse motion back and forth on described ball screw，The upper end of described traversing base plate 6 is also equipped with offset linear slide rail 7 and drives the skew cylinder 13 of this offset linear slide rail，Described offset linear slide rail 7 is provided with lifting base plate 8，Lifting base plate 8 moves on described offset linear slide rail 7，Described lifting base plate 8 is provided with lifting top board 9，Between lifting base plate 9 and lifting top board 8, lift cylinder 12 and the riser guide 11 driven by lift cylinder 12 are installed，Described lifting top board 9 is fixed with gas pawl support arm 10，The end place, both sides of described gas pawl support arm 10 is further fixed on material folding gas pawl 17.
This system can in horizontal and longitudinally adjusted position, and it is controlled flexibly, very easy to use.
Further, the lower end of described frame 1 is provided with the adjustment fixed code plate of adjustable height, this adjustment fixed code plate includes direct and earth surface main arm restraining board 16 and principal arm and regulates fixed code plate 15, and principal arm regulates fixed code plate 15 and is arranged on main arm restraining board 16 upper end.
The new automatic solar energy frame of one of present invention design produces robot, significantly simplifies the structure of mechanical hand, further, and simplified control system, reduces the probability of maloperation, improves the speed of service, reduce holistic cost.
This kind of new automatic solar energy frame produces robot system operation be described further:
First, one: cutting machine arm for taking material (cutting completes feeding and puts to front pipeline)
Starting binder cutting button after sawing machine operative employee's blowing, cutting machine arm for taking material lift cylinder A/B drops to feeding position (putting in place) simultaneously and waits, sawing machine has cut compression cylinder return, and cutting machine arm for taking material gas pawl puts (clamping) in place,
Lift cylinder A rises to raw bits, upset cylinder upset puts in place, lift cylinder B rises to raw bits, transverse cylinder overturns cylinder return (raw bits) to blowing position (raw bits) simultaneously, lift cylinder A declines and puts in place, gas pawl unclamp frame is placed on before conveying blowing position on, lift cylinder A rise (raw bits) transverse cylinder put in place line to be conveyed complete one step conveying after then cutting machine arm for taking material repeat next round action；
Two: front pipeline (frame is carried, and aluminum bits are removed and collected)
After cutting machine arm for taking material blowing, induction apparatus detection in blowing position has a material, starts single step conveying, if feeding position induction apparatus is without material, then single step conveying continuously, blowing the induction apparatus detection of bits position has material then to do to blow bits action.；
Three: transmission line blowing arm (transmission line blowing)
Transmission line blowing arm is awaited orders in feeding position, when the induction apparatus detection of current pipeline feeding position has material, lift cylinder A declines, and the clamping of gas pawl puts in place, lift cylinder A rises to the upset of bit flipping cylinder and puts in place, traversing A is traversing to put in place, and lift cylinder A B declines and puts in place, and gas pawl unclamps, transverse cylinder B is traversing to put in place, lift cylinder AB rising return (raw bits), transverse cylinder A, B return, upset cylinder return carries out next round action simultaneously
Four: horizontal frame transmission line (frame transmission)
Induction apparatuss sensing in all transmission line blowing positions has material, transmission line motor starting, frame is transported to next station and stopping (repeated work, when transmission line put in place induction apparatus detection have material time, then transmission line waits that motor does not start)
Five: the first mechanical arm groups (centre bore and ground connection mark processing)
First principal arm exists, horizontal frame transmission line feeding position await orders when horizontal frame transmission line put in place induction apparatus detection have material time, lift cylinder declines and puts in place, gas pawl clamps, lift cylinder rises and puts in place, frame is delivered to punching press position (punch press position) by the horizontal motor starting that pushes away, lift cylinder declines, gas pawl unclamps (raw bits), punch press end compression cylinder-pressing, transverse cross air cylinder compresses, punch ram, end compression cylinder return, horizontal air cylinder return gas pawl clamping principal arm offsets to the right 25mm, lift cylinder rises, horizontal passage is moved to the horizontal frame transmission line blowing position being positioned at the second mechanical arm, lift cylinder declines, gas pawl unclamps, lift cylinder rises, the initial level frame transmission line feeding position repetition next round action to the first mechanical arm group is moved in horizontal passage；
Six: the second mechanical arm groups (left side installing hole and osculum processing)
Second principal arm await orders in horizontal frame transmission line feeding position when horizontal frame transmission line put in place induction apparatus detection have a material time lift cylinder decline and put in place, gas pawl clamps, and lift cylinder rises and puts in place, and frame is delivered to punching press position (punch press position) by the horizontal motor starting that pushes away；Under lift cylinder sending down the abnormal ascending QI pawl unclamp (raw bits) punch press end compression cylinder-pressing transverse cross air cylinder compress punch ram end compression cylinder return horizontal air cylinder return gas pawl clamping principal arm offset to the right 25mm lift cylinder rise, the horizontal frame transmission line blowing position to three-mechanical arm is moved in horizontal passage, lift cylinder declines, gas pawl unclamps, lift cylinder rises, and the initial level frame transmission line feeding position repetition next round action to the second mechanical arm group is moved in horizontal passage；
Seven: the three-mechanical arm groups (right side installing hole and osculum processing)
Three-mechanical arm group, principal arm is awaited orders in horizontal frame transmission line feeding position, when horizontal frame transmission line put in place induction apparatus detection have a material time lift cylinder decline and put in place.Gas pawl clamps, and lift cylinder rises and puts in place, and frame is delivered to punching press position (punch press position) by the horizontal motor starting that pushes away；
Lift cylinder declines, and gas pawl unclamps (raw bits), punch press end compression cylinder-pressing, and transverse cross air cylinder compresses, punch ram, end compression cylinder return, horizontal air cylinder return, and gas pawl clamps, and principal arm left shift 25mm lift cylinder rises；
The horizontal frame transmission line blowing position to the 4th mechanical arm is moved in horizontal passage, and lift cylinder declines, and gas pawl unclamps, and lift cylinder rises, and the initial level frame transmission line feeding position repetition next round action to three-mechanical arm group is moved in horizontal passage；
Eight: the four mechanical arm groups (processing of right side corner brace positioning pit)
4th principal arm await orders in horizontal frame transmission line feeding position when horizontal frame transmission line put in place induction apparatus detection have material time, lift cylinder decline put in place, gas pawl clamp, lift cylinder rise put in place, frame is delivered to punching press position (punch press position) by the horizontal motor starting that pushes away；
Lift cylinder declines, and pawl unclamps (raw bits), punch press end compression cylinder-pressing, transverse cross air cylinder compresses, punch ram, end compression cylinder return, horizontal air cylinder return, gas pawl clamps, principal arm left shift 50mm lift cylinder rises, and the horizontal frame transmission line blowing position to the 5th mechanical arm is moved in horizontal passage, and under lift cylinder, sending down the abnormal ascending QI pawl unclamps, lift cylinder rises, and horizontal passage is moved to initial level frame transmission line feeding position and repeated next round action.
Nine: the five mechanical arm groups (processing of left side corner brace positioning pit)
The principal arm of the 5th mechanical arm group await orders in horizontal frame transmission line feeding position when horizontal frame transmission line put in place induction apparatus detection have material time, lift cylinder declines and puts in place, and gas pawl clamps, and lift cylinder rises and puts in place, frame is delivered to punching press position (punch press position) by the horizontal motor starting that pushes away
Lift cylinder declines, and gas pawl unclamps (raw bits), punch press end compression cylinder-pressing, and transverse cross air cylinder compresses, punch ram, end compression cylinder return, horizontal air cylinder return, and gas pawl clamps, and principal arm offsets to the right 50mm lift cylinder and rises,
Horizontal passage is moved to the lift cylinder of horizontal frame transmission line blowing position sending down the abnormal ascending QI pawl and is unclamped lift cylinder rising, and the initial level frame transmission line feeding position repetition next round action to the 5th mechanical arm group is moved in horizontal passage；
Ten: rear pipeline arm for taking material (collection of transmission line frame)
The principal arm of the 6th mechanical arm group await orders in horizontal frame transmission line feeding position when horizontal frame transmission line put in place induction apparatus detection have material time, lift cylinder declines and puts in place, and gas pawl clamps, and lift cylinder rises and puts in place, frame is delivered to rear pipeline blowing position by traversing the moving of transverse cylinder
Lift cylinder declines, and gas pawl unclamps (raw bits), and lift cylinder rises, and the initial level frame transmission line feeding position repetition next round action to the 6th mechanical arm group is moved in horizontal passage；
11: collect pipeline by rear pipeline arm for taking material and finished product, collect the finished product processed.
The new automatic solar energy frame of one of present invention design produces robot, it is possible not only to improve product quality, more can save artificial, improve production efficiency, conservation, reduces cost, and industrial robot under artificial working environment can not be used just to help operation some people, safety is high, save work artificial, that welding robot can carry out two or more stations simultaneously, and has only to a workman and carry out nursing.Improving efficiency and quality, industrial robot continual can carry out operation in 24 hours, and robot is not by emotion influence, and workman is then contrary, reduces product fraction defective.
For general technical staff of the technical field of the invention; without departing from the inventive concept of the premise; its framework form can be flexible and changeable, simply makes some simple deduction or replace, all should be considered as belonging to the scope of patent protection determined by claims that the present invention is submitted.
Claims (4)
- null1. a new automatic solar energy frame produces robot，It is characterized in that: include robot body，Robot body includes control chamber、Double-headed cutting machine、Cutting machine arm for taking material、Conveyance device、Several mechanical arm groups、Several punch devices and several transmission line power sources，Conveyance device includes front pipeline、Transmission line blowing arm、Rear pipeline、Horizontal frame transmission line、Rear pipeline arm for taking material and finished product collect pipeline，Described double-headed cutting machine is arranged on the limit end of robot body，Described front pipeline is arranged on double-headed cutting machine two head centre，Conveying direction is to be operated by double-headed cutting machine to carry towards machine back side，Described cutting machine arm for taking material is arranged at above front pipeline conveying feeding end，Cutting machine arm for taking material includes lift cylinder A、Lift cylinder B、Upset cylinder、Transverse cylinder and gas pawl，Transmission line blowing arm is arranged at above the discharge end of front pipeline，Transmission line blowing arm includes lift cylinder A、Lift cylinder B、Upset cylinder、Transverse cylinder A、Transverse cylinder B and gas pawl，Described horizontal transport line blowing position is arranged at below front pipeline discharging opening，Above-mentioned mechanical arm group is arranged on horizontal frame transmission line uniformly，What each mechanical arm group limit end was all corresponding is provided with transmission line power source，Described punch device is arranged on the corresponding end of mechanical arm group，Each mechanical arm group all correspondences are configured with decompressor.
- 2. the new automatic solar energy frame of one according to claim 1 produces robot, it is characterised in that: described mechanical arm group includes indicating the first mechanical arm group of processing, the second mechanical arm group processed for left side installing hole and osculum, the three-mechanical arm group processed for side installing hole and osculum, the 4th mechanical arm group for the processing of right side corner brace positioning pit, the 5th mechanical arm group for the processing of left side corner brace positioning pit, the 6th mechanical arm group collected for transmission line frame for centre bore and ground connection.
- null3. the new automatic solar energy frame of one according to claim 1 and 2 produces robot，It is characterized in that: described mechanical arm group includes frame，Frame is provided with driving device and the manipulator mechanism driven by driving device，This driving device includes motor、It is arranged on the shaft coupling on motor output shaft and the ball screw driven by shaft coupling，Described manipulator mechanism includes traversing retainer and is arranged on the traversing base plate of traversing retainer upper end，This traversing base plate is connected with ball screw，Traversing base plate is traverse motion back and forth on described ball screw，The upper end of described traversing base plate is also equipped with offset linear slide rail and drives the skew cylinder of this offset linear slide rail，Described offset linear slide rail is provided with lifting base plate，Lifting base plate moves on described offset linear slide rail，Described lifting base plate is provided with lifting top board，Between lifting base plate and lifting top board, lift cylinder and the riser guide driven by lift cylinder are installed，Described lifting top board is fixed with gas pawl support arm，The end place, both sides of described gas pawl support arm is further fixed on material folding gas pawl.
- 4. the new automatic solar energy frame of one according to claim 1 produces robot, it is characterised in that: described front pipeline is provided with blowing position induction apparatus.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620158800.0U CN205394006U (en) | 2016-03-02 | 2016-03-02 | Novel full -automatic solar energy frame production robot |
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| CN201620158800.0U CN205394006U (en) | 2016-03-02 | 2016-03-02 | Novel full -automatic solar energy frame production robot |
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| CN205394006U true CN205394006U (en) | 2016-07-27 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105537964A (en) * | 2016-03-02 | 2016-05-04 | 深圳市泓意宝自动化设备有限公司 | Novel fully-automatic solar frame production robot |
| CN113084533A (en) * | 2021-04-15 | 2021-07-09 | 太仓威格玛机械设备有限公司 | Double-root synchronous corner penetrating stacking machine |
-
2016
- 2016-03-02 CN CN201620158800.0U patent/CN205394006U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105537964A (en) * | 2016-03-02 | 2016-05-04 | 深圳市泓意宝自动化设备有限公司 | Novel fully-automatic solar frame production robot |
| CN113084533A (en) * | 2021-04-15 | 2021-07-09 | 太仓威格玛机械设备有限公司 | Double-root synchronous corner penetrating stacking machine |
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