CN204800137U - Rotary disk welding machine - Google Patents
Rotary disk welding machine Download PDFInfo
- Publication number
- CN204800137U CN204800137U CN201520500956.8U CN201520500956U CN204800137U CN 204800137 U CN204800137 U CN 204800137U CN 201520500956 U CN201520500956 U CN 201520500956U CN 204800137 U CN204800137 U CN 204800137U
- Authority
- CN
- China
- Prior art keywords
- rotating disc
- welding machine
- workpiece
- resistance
- clamping mechanism
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Abstract
The utility model discloses a rotary disk welding machine, include a plurality of resistance welding machine of mutually independent, rotary disk device, be used for to press from both sides the location clamping mechanism who gets the work piece, the rotary disk device includes the rotary disk that the level was placed, still including the rotatory rotation driving device of drive rotary disk, location clamping mechanism locates on the rotary disk and along with the rotary disk is rotatory, a plurality of resistance welding machine arrange around the edge of rotary disk annular in proper order that resistance welding machine and location clamping mechanism are located the position of mutually supporting. The utility model adopts the above structure, degree of automation is high, and production efficiency is high, and workman intensity of labour is little, welds qualified rate height, practices thrift manufacturing cost.
Description
Technical field
The utility model relates to welding machine technical field, is specifically related to rotating disc welding machine.
Background technology
Burner is the critical component of performance and efficiency in the daily product comprising water heater.Fire grate for burner in burner is generally all containing injector, mixed flow section, distribution of air flow section and get angry the functor such as plate integrator and make.The housing (hereinafter referred to as workpiece) of fire grate for burner by the first shell, second housing and top board three part be welded.Because partial combustion device external form complexity is irregular, bond pad locations is many and assorted, adopts artificial argon arc welding spot-welding technology at present.The technical merit of the restricted operating personnel of product of artificial spot welding, production efficiency is low, and labour intensity is large, and solder yield is low.
Utility model content
The purpose of this utility model is to disclose rotating disc welding machine, solves artificial spot welding fire grate for burner production efficiency low, and labour intensity is large, the problem that solder yield is low.
For achieving the above object, the utility model adopts following technical scheme:
Rotating disc welding machine, comprises some separate resistance welders, rotating disk device, positioning and clamping mechanism for gripping workpiece; Rotating disk device comprises the rotating disc of horizontal positioned, also comprises the rotating driving device driving rotating disc to rotate; Positioning and clamping mechanism to be located on rotating disc and to be rotated along with rotating disc; Some resistance welders are circular layout successively around the edge of rotating disc, and resistance welder and positioning and clamping mechanism are positioned at the position cooperatively interacted.
Further, described resistance welder comprise frame, the pressurized cylinder be located in this frame, connect this pressurized cylinder top electrode, hold out against cylinder and be connected the bottom electrode that this holds out against cylinder; Pressurized cylinder and hold out against cylinder connection frame, top electrode and bottom electrode positioned opposite, top electrode is positioned at the top of bottom electrode; During the position that described workpiece extremely coordinates with resistance welder along with described rotating disc rotation, workpiece is between top electrode and bottom electrode.
Further, also comprise the device for discharging for realizing workpiece discharging, this device for discharging is positioned at the marginal position of described rotating disc, and device for discharging and described positioning and clamping mechanism coordinate.
Further, along described rotating disc direction of rotation, described device for discharging is positioned at the rearmost position of all described resistance welders.
Further, described some resistance welders are four resistance welders, are respectively the first resistance welder, the second resistance welder, the 3rd resistance welder and the 4th resistance welder; Along described rotating disc direction of rotation, described device for discharging is positioned at the rear of the 4th resistance welder.
Further, also comprise PLC control device, described resistance welder, described rotating disk device are connected PLC control device respectively with described positioning and clamping mechanism.
Further, described positioning and clamping mechanism is provided with the Workpiece detecting device for detecting workpiece.
Compared with prior art, the beneficial effects of the utility model:
The utility model adopts rotating disc workpiece to be rotated to the position coordinated with resistance welder, adopts some resistance welders to complete multiple spot butt-joint welding fabrication successively, completes a production procedure, automaticity is high, and production efficiency is high, and labor strength is little, solder yield is high, saves production cost.Adopt PLC control device, easy and simple to handle, it is firm to weld, and beat is fast.Adopt Workpiece detecting device to realize detecting workpiece, have material action, shut down without material, avoid operate miss to damage machine, precision is high.Resistance welder can adopt 50kVA transformer, and stabilization of equipment performance is good.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the schematic perspective view of the utility model rotating disc welding machine embodiment;
Fig. 2 is the schematic perspective view of resistance welder in Fig. 1;
In figure, 1-resistance welder; 11-frame; 12-pressurized cylinder; 13-top electrode; 14-holds out against cylinder; 15-bottom electrode; 16-first resistance welder; 17-second resistance welder; 18-the 3rd resistance welder; 19-the 4th resistance welder; 2-rotating disk device; 21-rotating disc; 3-positioning and clamping mechanism; 4-device for discharging.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Embodiment rotating disc welding machine as depicted in figs. 1 and 2, comprises separate some resistance welders 1, a set of rotating disk device 2 and positioning and clamping mechanism 3.Rotating disk device 2 comprises the rotating disc 21 of horizontal positioned, also comprises the rotating driving device driving rotating disc to rotate; Positioning and clamping mechanism 3 to be located on rotating disc and to be rotated along with rotating disc 21.Some resistance welders 1 are circular layout successively around the edge of rotating disc, and resistance welder 1 and positioning and clamping mechanism 3 are positioned at the position cooperatively interacted.The present embodiment comprises four resistance welders, on positioning and clamping mechanism once after clamping workpiece, by rotating disc, workpiece is rotated to the position coordinated with resistance welder 1, adopts four resistance welders to complete multiple spot butt-joint welding fabrication successively.The three-sixth turn of rotating disc 21 automatic rotary, completes a process flow.
Resistance welder 1 comprises frame 11, the pressurized cylinder 12 be located in frame 11, connect pressurized cylinder 12 top electrode 13, hold out against cylinder 14, connect and hold out against the bottom electrode 15 of cylinder 14; Pressurized cylinder 12 and hold out against cylinder 14 connection frame 11, top electrode 13 and the positioned opposite and top electrode 13 of bottom electrode 15 are positioned at the top of bottom electrode 15, workpiece along with rotating disc 21 rotate the position to coordinating with resistance welder 1 time, workpiece be positioned at top electrode 13 and bottom electrode 15 between.
Four resistance welders 1 in the present embodiment, are respectively the first resistance welder 16, second resistance welder 17, the 3rd resistance welder 18 and the 4th resistance welder 19.First resistance welder 16 adopts two 50kVA transformers, and each transformer controls two solder joints, adopts secondary discharge solder technology, reinforces welding to eight pads of workpiece.1st welding, four points, second time welds other four points again.Second resistance welder 17 adopts two 50kVA transformers, and each transformer controls two solder joints, once reinforces welding to four pads of workpiece.3rd resistance welder 18 adopts three 50kVA transformers, and each transformer controls two solder joints, adopts secondary discharge solder technology, reinforces welding to 12 pads of workpiece jet-burner, and first time welding six points, second time welds other six points again.4th resistance welder 19 adopts three 50kVA transformers, and each transformer controls two solder joints, adopts secondary discharge solder technology to reinforce welding to workpiece jet-burner eight pads, and first time welding six points, second time welds other two points.
The present embodiment also comprises the device for discharging 4 for realizing workpiece discharging, and device for discharging 4 is positioned at the marginal position of rotating disc 21 and coordinates with positioning and clamping mechanism 3; Along rotating disc direction of rotation a to, device for discharging 4 is positioned at the rearmost position of all resistance welders 1.Namely in the present embodiment along rotating disc direction of rotation a to, device for discharging 4 is positioned at the rear of the 4th resistance welder.
The present embodiment also comprises PLC control device (not shown), and resistance welder 1, rotating disk device 2 are connected PLC control device respectively with positioning and clamping mechanism 3.Adopt PLC control device, easy and simple to handle, it is firm to weld, and beat is fast.
The present embodiment is furnished with Workpiece detecting device (not shown) and realizes detecting workpiece, has material action, shuts down without material, avoids operate miss to damage machine.Such as Workpiece detecting device is set on positioning and clamping mechanism 3.
As further illustrating the present embodiment, its concrete workflow is now described:
S1, by the clamping workpiece that combines on positioning and clamping mechanism 3, start the floor push of rotating driving device, workpiece rotates along with rotating disc 21.
S2, workpiece along with rotating disc rotate to the first resistance welder 16, second resistance welder 17, the 3rd resistance welder 18 and the 4th resistance welder 19 time, the first resistance welder 16, second resistance welder 17, the 3rd resistance welder 18 and the 4th resistance welder 19 weld workpiece respectively successively:
After S21, the first resistance welder 16 sense that workpiece puts in place, positioning and clamping mechanism 3 is automatically from upper workpiece pressing, the positioning cylinder of side positioning and clamping mechanism 3 withstands workpiece fire row mouth place automatically simultaneously, after guaranteeing that the first shell of workpiece aligns with second housing, pressurized cylinder 12 and hold out against cylinder 14 automatic operation, welding work pieces eight pads, after completing welding, pressurized cylinder 12, hold out against cylinder 14 and positioning cylinder automatically resets.
After S22, the second resistance welder 17 sense that workpiece puts in place, positioning cylinder withstands workpiece fire row mouth place automatically, pressurized cylinder 12 and hold out against cylinder 14 automatic operation, and automatic welding four pads reinforce workpiece, after completing welding, pressurized cylinder 12, hold out against cylinder 14 and positioning cylinder automatically resets.
After S23, the 3rd resistance welder 18 sense that workpiece puts in place, positioning cylinder withstands workpiece fire row mouth place automatically, pressurized cylinder 12 and hold out against cylinder 14 automatic operation, 12 pads at automatic welding workpiece fire row mouth place, after completing welding, pressurized cylinder 12, hold out against cylinder 14 and positioning cylinder automatically resets.
After S24, the 4th welding machine sense that workpiece puts in place, positioning cylinder withstands workpiece fire row mouth place automatically, pressurized cylinder 12 and hold out against cylinder 14 automatic operation, automatic welding workpiece fire row mouth eight, place pad, after completing welding, pressurized cylinder 12, hold out against cylinder 14 and positioning cylinder automatically resets.
After S3, changing of workpieces to discharge port station, by device for discharging 4 automatic discharging, complete a weld cycle.
Other structure of the present embodiment is see prior art.
The utility model is not limited to above-mentioned embodiment, if do not depart from spirit and scope of the present utility model to various change of the present utility model or modification, if these are changed and modification belongs within claim of the present utility model and equivalent technologies scope, then the utility model is also intended to comprise these change and modification.
Claims (7)
1. rotating disc welding machine, is characterized in that: comprise some separate resistance welders, rotating disk device, positioning and clamping mechanism for gripping workpiece; Rotating disk device comprises the rotating disc of horizontal positioned, also comprises the rotating driving device driving rotating disc to rotate; Positioning and clamping mechanism to be located on rotating disc and to be rotated along with rotating disc; Some resistance welders are circular layout successively around the edge of rotating disc, and resistance welder and positioning and clamping mechanism are positioned at the position cooperatively interacted.
2. rotating disc welding machine according to claim 1, is characterized in that: described resistance welder comprises frame, the pressurized cylinder be located in this frame, connect this pressurized cylinder top electrode, hold out against cylinder and be connected the bottom electrode that this holds out against cylinder; Pressurized cylinder and hold out against cylinder connection frame, top electrode and bottom electrode positioned opposite, top electrode is positioned at the top of bottom electrode; During the position that described workpiece extremely coordinates with resistance welder along with described rotating disc rotation, workpiece is between top electrode and bottom electrode.
3. rotating disc welding machine according to claim 1, is characterized in that: also comprise the device for discharging for realizing workpiece discharging, this device for discharging is positioned at the marginal position of described rotating disc, and device for discharging and described positioning and clamping mechanism coordinate.
4. rotating disc welding machine according to claim 3, it is characterized in that: along described rotating disc direction of rotation, described device for discharging is positioned at the rearmost position of all described resistance welders.
5. rotating disc welding machine according to claim 3, is characterized in that: described some resistance welders are four resistance welders, is respectively the first resistance welder, the second resistance welder, the 3rd resistance welder and the 4th resistance welder; Along described rotating disc direction of rotation, described device for discharging is positioned at the rear of the 4th resistance welder.
6. rotating disc welding machine according to claim 3, it is characterized in that: also comprise PLC control device, described resistance welder, described rotating disk device are connected PLC control device respectively with described positioning and clamping mechanism.
7. rotating disc welding machine according to claim 1 or 6, is characterized in that: on described positioning and clamping mechanism, be provided with the Workpiece detecting device for detecting workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520500956.8U CN204800137U (en) | 2015-07-09 | 2015-07-09 | Rotary disk welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520500956.8U CN204800137U (en) | 2015-07-09 | 2015-07-09 | Rotary disk welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204800137U true CN204800137U (en) | 2015-11-25 |
Family
ID=54585027
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520500956.8U Expired - Fee Related CN204800137U (en) | 2015-07-09 | 2015-07-09 | Rotary disk welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204800137U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105689877A (en) * | 2016-04-01 | 2016-06-22 | 深圳大学 | Spot welding manipulator of gas burner |
| CN106001892A (en) * | 2016-07-12 | 2016-10-12 | 广东金达五金制品有限公司 | Butt-joint feeding disc for nail clipper clamping arms |
| CN106862827A (en) * | 2017-04-20 | 2017-06-20 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of full-automatic flange welder |
| CN107627067A (en) * | 2016-07-19 | 2018-01-26 | 无锡骏业自动装备有限公司 | A kind of full-automatic multistation element covers bonding machine |
| CN109530900A (en) * | 2018-11-23 | 2019-03-29 | 广州东焊智能装备有限公司 | A kind of special automatic welding machine |
| CN109693028A (en) * | 2017-10-23 | 2019-04-30 | 山东华光光电子股份有限公司 | A kind of semiconductor laser automatic soldering device and welding method |
| CN109926773A (en) * | 2017-12-15 | 2019-06-25 | 中国石油天然气集团公司 | Rotate disc mechanism and internal welding machine |
| CN111037077A (en) * | 2019-12-18 | 2020-04-21 | 绍兴东方电热科技有限公司 | Automatic spot welding center spacer equipment |
-
2015
- 2015-07-09 CN CN201520500956.8U patent/CN204800137U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105689877A (en) * | 2016-04-01 | 2016-06-22 | 深圳大学 | Spot welding manipulator of gas burner |
| CN105689877B (en) * | 2016-04-01 | 2019-05-21 | 深圳大学 | A kind of spot welding manipulator of gas burner |
| CN106001892A (en) * | 2016-07-12 | 2016-10-12 | 广东金达五金制品有限公司 | Butt-joint feeding disc for nail clipper clamping arms |
| CN107627067A (en) * | 2016-07-19 | 2018-01-26 | 无锡骏业自动装备有限公司 | A kind of full-automatic multistation element covers bonding machine |
| CN106862827A (en) * | 2017-04-20 | 2017-06-20 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of full-automatic flange welder |
| CN106862827B (en) * | 2017-04-20 | 2018-09-28 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of full-automatic flange welder |
| CN109693028A (en) * | 2017-10-23 | 2019-04-30 | 山东华光光电子股份有限公司 | A kind of semiconductor laser automatic soldering device and welding method |
| CN109926773A (en) * | 2017-12-15 | 2019-06-25 | 中国石油天然气集团公司 | Rotate disc mechanism and internal welding machine |
| CN109530900A (en) * | 2018-11-23 | 2019-03-29 | 广州东焊智能装备有限公司 | A kind of special automatic welding machine |
| CN111037077A (en) * | 2019-12-18 | 2020-04-21 | 绍兴东方电热科技有限公司 | Automatic spot welding center spacer equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204800137U (en) | Rotary disk welding machine | |
| CN202922070U (en) | Welding robot workstation | |
| CN204686283U (en) | The pivotal welding workstation of a kind of centre of gravity band | |
| CN103962843A (en) | Semi-automatic liner welding production line | |
| CN205021039U (en) | Welding robot workstation | |
| CN106141542A (en) | A kind of welder of integration kitchen range | |
| CN102699493A (en) | Carbon dioxide (CO2) gas shielded welding vertical downwards welding method for waste heat boiler heat pipe and connecting plate | |
| CN206084245U (en) | Positioning and clamping device of trucd mixer head group butt weld | |
| CN103624420A (en) | Welding tool and welding method | |
| CN206747824U (en) | A kind of small box robot welder | |
| CN102179658B (en) | Welding method of automobile brake gear ring and device using method | |
| CN204262610U (en) | Welding robot rotary table | |
| CN104084705A (en) | Gas filling bottle welding swinging frame and working method thereof | |
| CN207104065U (en) | A kind of automatic soldering device | |
| CN103752994A (en) | Circular seam welding process of thin-wall container | |
| CN205496773U (en) | Kettle is from moving point welding machine | |
| CN106825856A (en) | Dynamic lithium battery housing process equipment | |
| CN203804494U (en) | Bucket welding tool | |
| CN206952457U (en) | A kind of three-dimensional welding | |
| CN209867720U (en) | Pipeline semi-automatic welding device | |
| CN209364076U (en) | A kind of Y type chemicals dosing plant kludge | |
| CN203992930U (en) | A kind of lower shoe and carbon brush welding equipment | |
| CN203973069U (en) | Gas filling bottle welding swing span | |
| CN102120289A (en) | Numerical-control automatic three-gun welding machine | |
| CN206084224U (en) | Welding set of integrated cooking utensils |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 528244 No. ten Sha Bu Zhong Road, Sha Bu industrial area, Lishui Town, Nanhai District, Foshan, Guangdong Patentee after: Guangdong Jingyi Intelligent Manufacturing Co., Ltd. Address before: 528244 No. ten Sha Bu Zhong Road, Sha Bu industrial area, Lishui Town, Nanhai District, Foshan, Guangdong Patentee before: Single-minded automation equipment Co., Ltd of Foshan City |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151125 Termination date: 20180709 |