CN204747447U - Mechanical hand of casting - Google Patents
Mechanical hand of casting Download PDFInfo
- Publication number
- CN204747447U CN204747447U CN201520605813.3U CN201520605813U CN204747447U CN 204747447 U CN204747447 U CN 204747447U CN 201520605813 U CN201520605813 U CN 201520605813U CN 204747447 U CN204747447 U CN 204747447U
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- CN
- China
- Prior art keywords
- servo motor
- soup ladle
- casting machine
- supporting plate
- armed lever
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The utility model discloses a mechanical hand of casting belongs to mechanical equipment, and the casting of aluminium liquid relies on manual operation on the production line of current centrifugal casting machine die -casting, inefficiency, defective percentage height, the oil cup type breaker comprises a base, but lateral shifting locate on the base by horizontal transmission servo motor driven transverse sliding plate, fix the support on transverse sliding plate, locate the lift servo motor driven lift backup pad on the support, the soup ladle of connection in the lift backup pad is ladled out and is got the mechanism, the soup ladle is ladled out and is got the mechanism and include the soup ladle, the armed lever, the telescopic link, the telescopic link is worn and water the servo motor drive in the armed lever and by ladling out, realize that the soup ladle is transversely, vertically, vertical adjusting position is realized ladling out getting and pouring into a mould. Replace manual operation, can improve production efficiency greatly, improve operating personnel's security, the weight required precision of control aluminium liquid that can be fine improves the qualification rate of product, reduces manufacturing cost.
Description
Technical field
The utility model belongs to plant equipment, and especially profit is installed machines to replace manual labor and got soup to coordinate the robotic device of centrifugal casting machine die casting, specifically a kind of casting machine hand.
Background technology
At present on the production line of centrifugal casting machine die casting, the casting of aluminium liquid is all manual operation, in production process, the temperatures as high of aluminium liquid more than 700 degree Celsius, and aluminium liquid can solidify after leaving furnace equipment very soon, so just require that the trick of workman wants fast, workman, in the work of high strength, high-frequency, spiritual high concentration, extremely easily slips up, and the pouring technology of adding each mould needs is different, in the working environment of such high pressure, workman accidentally will be scalded by the aluminium liquid overflowed.Manually get in addition soup entirely with feel to determine the weight of aluminium liquid, the sensation of people is forever less than the precision of apparatus control, so just die casting product weight is out caused to differ, defect rate is high, cause production cost greatly to increase, and outstanding operative employee cultivates difficulty, and this post wage for workmen improve day by day, cause the output of per tour streamline to be determined by the quality of this workman, have a strong impact on output and the delivery date of product.
Utility model content
The technical assignment of the technical problems to be solved in the utility model and proposition be overcome existing centrifugal casting machine die casting production line on the casting of the aluminium liquid defect that relies on manual operation to bring, a kind of casting machine hand replacing manual work is provided.
For achieving the above object, casting machine hand of the present utility model, is characterized in that comprising:
Pedestal;
Cross slide, it is transversely movable to be located on described pedestal and to be driven by a horizontal actuator servo motor;
Support, it is fixed on described cross slide;
Lowering or hoisting gear, it comprises the upper backup pad, lower supporting plate and the lifting gripper shoe between described upper backup pad, lower supporting plate that are fixed together, what described lower supporting plate can vertically move be located on described support and driven by a longitudinal actuator servo motor, and the upside of described upper backup pad is provided with the lift servo motor for driving described lifting gripper shoe;
Soup ladle dips mechanism, it comprises soup ladle, armed lever, expansion link, described armed lever in a tubular form, the upper end of described armed lever is fixed in described lifting gripper shoe through described lower supporting plate, described expansion link to be movably through in described armed lever and to water servo motor driven by being located at scooping on the upside of described lifting gripper shoe, and described soup ladle is connected to described armed lever, the lower end of expansion link and described armed lever or is connected with connecting rod between expansion link and soup ladle.
As optimization technique means: described pedestal is provided with cross track, described cross slide is located on described cross track by slide block, described horizontal actuator servo motor walks crosswise gear, cross slide described in horizontal rack drives by engagement, described gear of walking crosswise is driven by described horizontal actuator servo motor, and described horizontal actuator servo motor, horizontal tooth bar set up separately on described cross slide, described pedestal.Described support is provided with long rails, described lower supporting plate is located on described long rails by slide block, longitudinal slide described in described longitudinal actuator servo motor is driven by stringer gear, longitudinal rack, described stringer gear is driven by described longitudinal actuator servo motor, and described longitudinal actuator servo motor, longitudinal rack divide and be located on described longitudinal slide, described support.Further, the two ends of described pedestal are provided with by described cross slide with flexible Telescopic protective cover.The two ends of described support are provided with by described lower supporting plate with flexible high temperature resistant protective cover.
As optimization technique means: described upper backup pad, lower supporting plate are fixed together by the pole be supported on therebetween.
As optimization technique means: the lower end of described armed lever is set to bending arm, described bending arm is by the soup ladle described in pinned connection, and the lower end of described expansion link is by the connecting rod described in pinned connection, and the other end of described connecting rod is by the soup ladle described in pinned connection.Further, described soup ladle is provided with handle, and described handle has connecting portion extending longitudinally, and described bending arm, connecting rod are connected to the front-end and back-end of described connecting portion.
As optimization technique means: described soup ladle dip mechanism be two and relative to described support symmetrically shape arrange.
As optimization technique means: described lift servo motor is elevated with described lifting gripper shoe by screw mechanism, described screw mechanism comprises screw rod by threaded engagement and nut, described nut is fixed in lifting gripper shoe, and described lift servo motor drives described screw rod.
As optimization technique means: be provided with guide post between described upper backup pad, lower supporting plate, described lifting gripper shoe is enclosed within described guide post.
As optimization technique means: described soup ladle dips in mechanism and is provided with aluminium liquid acquisition sensor.
As optimization technique means: described support is provided with the splicing groove be positioned on the downside of described soup ladle.
The beneficial effects of the utility model are: utilize plant equipment to replace manual operation, can greatly enhance productivity, improve the security of operating personnel; Utilize plant equipment to replace manual operation, well can control the weight required precision of aluminium liquid, improve the qualification rate of product, reduce production cost.
Accompanying drawing explanation
Fig. 1 is a shaft side figure of the utility model casting machine hand;
The front orthographic projection schematic diagram that Fig. 2 is the hand of casting machine shown in Fig. 1;
Fig. 3 is the top view of Fig. 2;
Fig. 4-6 shows soup ladle of the present utility model and dips three kinds of view of casting in liquid process;
Fig. 7 is that soup ladle of the present utility model dips mechanism and is configured in a schematic diagram on lowering or hoisting gear;
Another schematic diagram that Fig. 8 is structure shown in Fig. 7;
Fig. 9 is the schematic diagram that the utility model soup ladle dips mechanism;
Number in the figure illustrates:
01-pedestal: 11-cross track, 12-Telescopic protective cover;
The horizontal actuator servo motor of 02-cross slide: 21-, 22-walks crosswise gear, the horizontal tooth bar of 23-;
03-support: 31-long rails, 32-is high temperature resistant protective cover, 33-splicing groove;
04-lowering or hoisting gear: 41-upper backup pad, 42-lower supporting plate, 43-is elevated gripper shoe, 44-lift servo motor, 45-pole, 46-screw rod, 47-guide post;
05-soup ladle dips mechanism: 51-soup ladle, 52-armed lever, 53-expansion link, and 54-scoops and waters servo motor, 55-connecting rod, 56-bending arm, 57-handle, 58-connecting portion;
06-aluminium liquid acquisition sensor.
Detailed description of the invention
Below in conjunction with Figure of description, the utility model is described further.
Casting machine hand of the present utility model, as Figure 1-3, comprising:
Pedestal 01, it is structural member, as formed with steel weldering, is used as the whole manipulator of carrying;
Cross slide 02, it is transversely movable to be located on pedestal 01 and to be driven by a horizontal actuator servo motor 21;
Support 03, it is fixed on cross slide 02, thus can move along with cross slide;
Lowering or hoisting gear 04(refers to Fig. 7, Fig. 8), it comprises the upper backup pad 41, lower supporting plate 42 and the lifting gripper shoe 43 between upper backup pad, lower supporting plate that are fixed together, what lower supporting plate 41 can vertically move be located on support 03 and driven by a longitudinal actuator servo motor, and the upside of upper backup pad 41 is provided with the lift servo motor 44 for driving lifting gripper shoe 43;
Soup ladle dips mechanism 05(and refers to Fig. 9), it comprises soup ladle 51, armed lever 52, expansion link 53, armed lever 52 in a tubular form, the upper end of armed lever 52 is fixed in lifting gripper shoe 43 through lower supporting plate 42, expansion link 53 to be movably through in armed lever 52 and to water servo motor 54 drive by being located at scooping on the upside of lifting gripper shoe 43, and soup ladle 51 is connected to armed lever 52, the lower end of expansion link 53 and armed lever or is connected with connecting rod 55 between expansion link and soup ladle.
Based on said structure, soup ladle 51 for dipping casting liquid (as aluminium liquid) can in transverse direction (shown in Fig. 3 above-below direction), longitudinally (shown in Fig. 3 left and right directions), vertical adjustment position, thus can move around between smelting furnace and mould, and by soup ladle dip mechanism realize dip and pour into a mould.Replace manual operation, can greatly enhance productivity, improve the security of operating personnel; Well can control the weight required precision of aluminium liquid, improve the qualification rate of product, reduce production cost.
In order to realize the accuracy that equipment runs, pedestal 01 is provided with cross track 11, cross slide 02 is located on cross track 11 by slide block, horizontal actuator servo motor 21 walks crosswise gear 22 by what engage, horizontal tooth bar 23 drives cross slide 02, walk crosswise gear 22 to be driven by horizontal actuator servo motor 21, horizontal actuator servo motor 21, horizontal tooth bar 23 points is located at cross slide 02, on pedestal 01, (illustrated horizontal actuator servo motor is located at the downside of cross slide, horizontal tooth bar to be fixed on pedestal between two cross tracks, walk crosswise gear by horizontal actuator servo motor driving on horizontal tooth bar, rotate the transverse shifting realizing cross slide, during concrete enforcement, also can be fixed on pedestal by horizontal actuator servo motor, the downside that horizontal tooth bar is fixed on cross slide can realize the transverse shifting of cross slide equally).The accurate movement of cross slide 02 can be realized by horizontal actuator servo motor 21.Support 03 is provided with long rails 31, lower supporting plate 42 is located on long rails 31 by slide block, longitudinal actuator servo motor drives longitudinal slide by stringer gear, longitudinal rack, stringer gear is driven by longitudinal actuator servo motor, longitudinal actuator servo motor, longitudinal rack divide and to be located on longitudinal slide, support (though do not show longitudinal actuator servo motor, stringer gear, longitudinal rack in figure, the illustrated horizontal actuator servo motor of its structure resemble, walk crosswise gear, horizontal tooth bar).
Further, the two ends of pedestal 01 are provided with by cross slide 02 with flexible Telescopic protective cover 12.The installation of Telescopic protective cover 12 can play the effect of protection cross slide way and slide block; the aluminium liquid avoiding machine movement to cross overflowing in intermediate range is trickled down on cross slide way and slide block; cause the damage of cross slide way and slide block, thus alleviate the service life of cross slide way and slide block.The two ends of support 03 are provided with by lower supporting plate 42 with flexible high temperature resistant protective cover 32.The installation of high temperature resistant protective cover can play the effect of electronic component and wire rod on protection machine, extends the service life of electronic component and wire rod.
For the ease of assembling, upper backup pad 41, lower supporting plate 42 are fixed together by the pole 45 be supported on therebetween.
In order to the flexible motion realizing soup ladle 51 realizes dipping and pouring into a mould, the lower end of armed lever 52 is set to bending arm 56, bending arm 56 is by pinned connection soup ladle, the lower end of expansion link 53 is by pinned connection connecting rod 55, the other end of connecting rod 55, by pinned connection soup ladle 51, therefore can dip with soup ladle when expansion link vertically moves or pour into a mould.Concrete, soup ladle 51 is provided with handle 57, and handle 57 has connecting portion 58 extending longitudinally, and bending arm 56, connecting rod 55 are connected to the front-end and back-end of connecting portion 58.
In order to increase casting efficiency, soup ladle dip mechanism 05 be two and relative to support symmetrically shape arrange.Two soup ladles dip the soup ladle concurrently-acting of mechanism also can single movement.
Lift servo motor 44 is elevated with lifting gripper shoe by screw mechanism, screw mechanism comprises screw rod 46 by threaded engagement and nut, nut is fixed in lifting gripper shoe, can realize lifting gripper shoe 43 be elevated by lift servo motor 44 drive screw 46 relative to nut rotation.
Be provided with guide post 47 between upper backup pad 41, lower supporting plate 42, lifting gripper shoe 42 is enclosed within guide post 47, and the pole 45 shown in Fig. 7-8 act as guide post 47 simultaneously.
Soup ladle dips in mechanism 05 and is provided with aluminium liquid acquisition sensor 06.
Support is provided with the splicing groove 33 be positioned on the downside of soup ladle, for catching the casting liquid flowed down on soup ladle.
The course of work can be undertaken by following process: main power source starts, casting machine hand system comes into operation, and casting machine hand various piece returns initial point (initial position);
Then, horizontal actuator servo motor driving cross slide, support move laterally to smelting furnace position; Meanwhile, longitudinal actuator servo motor driving lowering or hoisting gear, soup ladle dip mechanism and advance to above smelting furnace mouth;
Then, lift servo motor driving lifting gripper shoe does downslide action, and gripper shoe dips mechanism with soup ladle, aluminium liquid acquisition sensor together declines in lifting;
After aluminium liquid acquisition sensor goes downwards in smelting furnace and detects aluminium liquid, lift servo motor stop transmission, scoop simultaneously water servo motor drive expansion link do up action, make soup ladle oral area downward-sloping (see Fig. 6), dip aluminium liquid in a furnace;
After aluminium liquid enters soup ladle, scoop and water servo motor and drive expansion link to do descending action again, the realization that is inclined upwardly of soup ladle oral area is dipped (see the change of the state of soup ladle shown in Fig. 5, Fig. 5 and Fig. 6 through state shown in Fig. 4), scoop subsequently and water servo motor and stop transmission;
Lift servo motor drives lifting gripper shoe upward sliding again, and lifting gripper shoe soup ladle dips mechanism's aluminium liquid acquisition sensor and together rises, and after being up to certain position, lift servo motor stops transmission;
When horizontal actuator servo motor and longitudinal actuator servo motor move to above centrifugal casting machine with soup ladle again, horizontal actuator servo motor, longitudinal actuator servo motor stop transmission;
Lift servo motor driving lifting gripper shoe does downslide action, and gripper shoe dips mechanism with soup ladle, aluminium liquid acquisition sensor together declines in lifting, and when soup ladle is close to centrifugal casting machine, lift servo motor stops action;
Scoop water servo motor drive expansion link do up action, make soup ladle oral area downward-sloping (see Fig. 5), the aluminium liquid in soup ladle poured in centrifugal casting machine;
After being finished down aluminium liquid, scoop water servo motor drive expansion link do descending action, soup ladle oral area is inclined upwardly (see Fig. 6), scoop water servo motor stop transmission;
Lift servo motor drives lifting gripper shoe upward sliding again, and lifting gripper shoe soup ladle dips mechanism's aluminium liquid acquisition sensor and together rises, and after being up to certain position, lift servo motor stops transmission; Initial point (initial position) is returned in each portion of casting machine hand.
Repeat aforementioned process, get final product direct casting.
Claims (10)
1. casting machine hand, is characterized in that comprising:
Pedestal (01);
Cross slide (02), it is transversely movable, and to be located at described pedestal (01) upper and driven by a horizontal actuator servo motor (21);
Support (03), it is fixed on described cross slide (02);
Lowering or hoisting gear (04), it comprises the upper backup pad (41), lower supporting plate (42) and the lifting gripper shoe (43) between described upper backup pad, lower supporting plate that are fixed together, what described lower supporting plate (42) can vertically move be located at described support (03) is upper and driven by a longitudinal actuator servo motor, and the upside of described upper backup pad (41) is provided with the lift servo motor (44) for driving described lifting gripper shoe (43);
Soup ladle dips mechanism (05), it comprises soup ladle (51), armed lever (52), expansion link (53), described armed lever (52) in a tubular form, the upper end of described armed lever (52) is fixed in described lifting gripper shoe (43) through described lower supporting plate (42), described expansion link (53) to be movably through in described armed lever (52) and to water servo motor (54) drive by being located at scooping of described lifting gripper shoe (53) upside, described soup ladle (51) is connected to described armed lever (52), the lower end of expansion link (53) and described armed lever or between expansion link and soup ladle, be connected with connecting rod (55).
2. casting machine hand according to claim 1, it is characterized in that: described pedestal (01) is provided with cross track (11), described cross slide (02) is located on described cross track (02) by slide block, described horizontal actuator servo motor (21) walks crosswise gear (22) by engagement, cross slide (02) described in horizontal tooth bar (23) drives, described gear (22) of walking crosswise is driven by described horizontal actuator servo motor (21), described horizontal actuator servo motor (21), horizontal tooth bar (23) point is located at described cross slide (02), on described pedestal (01), described support (03) is provided with long rails (31), described lower supporting plate (42) is located on described long rails (31) by slide block, longitudinal slide described in described longitudinal actuator servo motor is driven by stringer gear, longitudinal rack, described stringer gear is driven by described longitudinal actuator servo motor, and described longitudinal actuator servo motor, longitudinal rack divide and be located on described longitudinal slide, described support.
3. casting machine hand according to claim 2, is characterized in that: the two ends of described pedestal (01) are provided with by described cross slide (02) with flexible Telescopic protective cover (12); The two ends of described support (03) are provided with by described lower supporting plate (42) with flexible high temperature resistant protective cover (32).
4. casting machine hand according to claim 1, is characterized in that: described upper backup pad (41), lower supporting plate (42) are fixed together by the pole be supported on therebetween (45).
5. casting machine hand according to claim 1, it is characterized in that: the lower end of described armed lever (52) is set to bending arm (56), described bending arm (56) is by the soup ladle (51) described in pinned connection, the lower end of described expansion link (53) is by the connecting rod (55) described in pinned connection, and the other end of described connecting rod (55) is by the soup ladle (51) described in pinned connection.
6. casting machine hand according to claim 5, it is characterized in that: described soup ladle (51) is provided with handle (57), described handle (57) has connecting portion (58) extending longitudinally, and described bending arm (56), connecting rod (55) are connected to the front-end and back-end of described connecting portion (58).
7. the casting machine hand according to claim 1 or 5 or 6, is characterized in that: described soup ladle dip mechanism (05) be two and relative to described support symmetrically shape arrange.
8. casting machine hand according to claim 1, it is characterized in that: described lift servo motor (44) is elevated with described lifting gripper shoe (43) by screw mechanism, described screw mechanism comprises screw rod (46) by threaded engagement and nut, described nut is fixed in lifting gripper shoe, and described lift servo motor (44) drives described screw rod (46).
9. casting machine hand according to claim 1, is characterized in that: be provided with guide post (47) between described upper backup pad (41), lower supporting plate (42), and described lifting gripper shoe (43) is enclosed within described guide post (47).
10. casting machine hand according to claim 1, is characterized in that: described soup ladle dips in mechanism (05) and is provided with aluminium liquid acquisition sensor (06).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520605813.3U CN204747447U (en) | 2015-08-12 | 2015-08-12 | Mechanical hand of casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520605813.3U CN204747447U (en) | 2015-08-12 | 2015-08-12 | Mechanical hand of casting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204747447U true CN204747447U (en) | 2015-11-11 |
Family
ID=54462201
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520605813.3U Expired - Fee Related CN204747447U (en) | 2015-08-12 | 2015-08-12 | Mechanical hand of casting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204747447U (en) |
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2015
- 2015-08-12 CN CN201520605813.3U patent/CN204747447U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151111 Termination date: 20160812 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |