CN204746921U - Rotor clean robot - Google Patents
Rotor clean robot Download PDFInfo
- Publication number
- CN204746921U CN204746921U CN201520549161.6U CN201520549161U CN204746921U CN 204746921 U CN204746921 U CN 204746921U CN 201520549161 U CN201520549161 U CN 201520549161U CN 204746921 U CN204746921 U CN 204746921U
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- CN
- China
- Prior art keywords
- supporting
- base
- clean robot
- circuit board
- rotor
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- Withdrawn - After Issue
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Abstract
The utility model relates to a rotor clean robot, it includes: support the base, seted up a plurality of through -holes on the support base, the gyro wheel, the through -hole is passed respectively to their lower part, drive mechanism, they are installed respectively support on the base and wheel connection, actuating mechanism, they are connected with drive mechanism respectively for drive the synchronous rotation of gyro wheel through drive mechanism, round brush mechanism, the pivoted joint of round brush mechanism in the one end that supports the base, the magnet sucking disc, it is installed in supporting the base bottom, circuit board, circuit board respectively with actuating mechanism, magnet sucking disc and round brush mechanism mutually the electricity be connected, power unit, power unit with circuit board electricity is mutually connected. The one side is with the drive mechanism and the actuating mechanism of a correspondence of every gyro wheel connection, like this through the poor direction of adjusting the clean robot of regulation roller's speed, on the other hand can make the clean robot firmly inhale like this and lean on on the rotor stating at least one magnet sucking disc of support base bottom installation.
Description
Technical field
The utility model belongs to cleaning equipment field, is specifically related to a kind of rotor clean robot.
Background technology
The cleaning mode of nuclear power rotor mainly manually carried out in the past, and nuclear power rotor height is too high, manually can only clean in the middle part of rotor, and cannot clean its top; Gap in addition between epitrochanterian a few grade blade also cannot be cleaned, a hand can only be stretched enter, but also can not stretch less than on armature spindle, therefore carry out nondestructive inspection (NDI) to the rotor weld seam between progression to have no way of especially having looked into, such rotor will produce unforeseen danger in long-term running up.
Phased array can check the weld seam between rotor, but uses phased array inspection just face of weld must be cleaned up, and present manual cleaning cannot be satisfied the demand requirement.Therefore need to design corresponding burnisher, guarantee to save manpower, also can each dead angle epitrochanterian be washed completely, for early-stage preparations are carried out in next step nondestructive inspection.
Summary of the invention
The utility model object provides a kind of rotor clean robot to overcome the deficiencies in the prior art.
For achieving the above object, the technical solution adopted in the utility model is: a kind of rotor clean robot, and it comprises:
Base for supporting, described base for supporting offers multiple through hole;
Roller, the quantity of described roller is consistent with the quantity of described through hole, and their bottom is each passed through described through hole;
Transmission mechanism, the quantity of described transmission mechanism is consistent with the quantity of described roller, and they to be arranged on respectively on described base for supporting and to be connected with described roller,
Driving mechanism, the quantity of described driving mechanism is consistent with the quantity of described transmission mechanism, and they are connected with described transmission mechanism respectively, for driving described roller synchronous axial system by described transmission mechanism;
Rolling brush mechanism, described rolling brush mechanism is pivotally connected to one end of described base for supporting;
Magnet sucking disc, described magnet sucking disc has one at least, and it is installed on bottom described base for supporting;
Circuit board, described circuit board is electrically connected with described driving mechanism, described magnet sucking disc and described rolling brush mechanism respectively;
Actuating unit, described actuating unit and described circuit board are electrically connected.
Optimally, it also comprises the controller communicated for carrying out Automated condtrol to it with described circuit board.
Further, be provided with a pair above described base for supporting for measuring the sensor of itself and both sides object spacing, described sensor and described circuit board are electrically connected.
Further, described rolling brush mechanism comprises the support portion be connected with described base for supporting phase pivot, the round brush be installed in rotation on described support portion, to be connected with described round brush for the round brush motor that drives it to rotate and the first elastic component being connected described support portion and described base for supporting, and described round brush motor and described circuit board are electrically connected.
Optimally, it also comprises the cleaning cloth mechanism being pivotally connected to the described base for supporting other end, described cleaning cloth mechanism comprise be connected with described base for supporting phase pivot connecting plate, be arranged on described connecting plate and downward opening box body, the cleaning cloth be arranged in described box body, the second elastic component connecting described connecting plate and described base for supporting and the support wheel be arranged in described base for supporting.
Optimally, be upwards recessed to form lug boss in the middle part of described base for supporting, described magnet sucking disc is arranged on described lug boss.
Further, described base for supporting is covered with cover cap, described cover cap has the two side be parallel to each other, and described sidewall is provided with the opening corresponding with described sensor, and described support portion is connected with described sidewall phase pivot.
Further, described hood top is fixed with handle.
Optimally, described base for supporting edge is provided with multiple collision avoiding caster.
Further, described controller comprises handle and is arranged at display screen, power on light, A/M state display lamp, danger button, arrow button, start-stop button, A/M switching push button, back and the setting button on described handle.
Because technique scheme is used, the utility model compared with prior art has following advantages: the utility model rotor clean robot, on the one hand each roller is connected a corresponding transmission mechanism and driving mechanism, the direction like this by regulating the speed difference of roller to adjust clean robot; On the other hand install at least one magnet sucking disc stating bottom base for supporting, clean robot can be made so firmly to inhale and lean against on rotor, filled up the domestic blank cleaned at rotor weld seam, solid foundation has been established in the nondestructive inspection for next step rotor weld seam.
Accompanying drawing explanation
Accompanying drawing 1 is the internal structure schematic diagram of the utility model rotor clean robot;
Accompanying drawing 2 is the structural representation of the new rotor clean robot of this practicality;
Accompanying drawing 3 is the structural representation at new another visual angle of rotor clean robot of this practicality;
Accompanying drawing 4 is the new schematic diagram of rotor clean robot when bent general work of this practicality;
Accompanying drawing 5 is the schematic diagram of this practicality new rotor clean robot when working in the plane;
Accompanying drawing 6 is the structural representation of the new rotor clean robot controller of this practicality;
Wherein, 1, base for supporting; 11, through hole; 12, lug boss; 13, cover cap; 131, opening; 132, sidewall; 14, handle; 2, transmission mechanism; 3, driving mechanism; 4, roller; 5, circuit board; 6, sensor; 7, magnet sucking disc; 8, cleaning cloth mechanism; 81, connecting plate; 82, box body; 83, support wheel; 84, cleaning cloth; 85, the second elastic component; 9, rolling brush mechanism; 91, support portion; 92, round brush; 93, round brush motor; 94, the first elastic component; 10, actuating unit; 100, collision avoiding caster; 2 ', controller; 20 ', handle; 21 ', display screen; 22 ', power on light; 23 ', A/M state display lamp; 24 ', danger button; 25 ', arrow button; 26 ', start-stop button; 27 ', A/M switching push button; 28 ', back; 29 ', button is set.
Detailed description of the invention
Below in conjunction with embodiment shown in the drawings, the utility model is further described.
Rotor clean robot as shown in Figures 1 to 6, mainly comprises base for supporting 1, transmission mechanism 2, driving mechanism 3, roller 4, circuit board 5, magnet sucking disc 7 and actuating unit 10.
Base for supporting 1 offers multiple through hole 11; The quantity of roller 4 is consistent with the quantity of through hole 11, their bottom is each passed through through hole 11, in the present embodiment, the quantity of roller 4 and through hole 11 is four, roller 4 is respectively the near front wheel, off-front wheel, left rear wheel and off hind wheel, rubber layer can be set on their surface, guarantee its portion's disfiguring workpiece surface in the course of the work.The quantity of transmission mechanism 2, driving mechanism 3 is consistent with the quantity of roller 4, and in the present embodiment, transmission mechanism 2 is four, and they are arranged on base for supporting 1 respectively, and be connected with roller 4 (namely a transmission mechanism 2 is connected with a roller 4) respectively; Driving mechanism 3 is also four (being worm and gear drive motors in the present embodiment), they are connected with transmission mechanism 2 respectively (namely a driving mechanism 3 is connected with a transmission mechanism 2), when driving mechanism 3 works by transmission mechanism 2 and then the rotation driving roller 4, separate due between driving mechanism 3, the rotating speed of roller 4 can be declined by regulating the voltage of driving mechanism 3, thus travel direction adjustment.
Rolling brush mechanism 9 is pivotally connected to one end of base for supporting 1.In the present embodiment, rolling brush mechanism 9 comprises the support portion 91 be connected with base for supporting 1 phase pivot, the bristle of the round brush 92(round brush 92 be installed in rotation on support portion 91 adopts hard bristle), to be connected with round brush 92 for the round brush motor 93 that drives it to rotate and the first elastic component 94 being connected support portion 91 and base for supporting 1.Support portion 91 has a variety of with the pivot connection way of base for supporting 1, can arrange the gripper shoe with its one in the end of base for supporting 1; Also can there is the cover cap 13 of two side 132 as shown in Figure 2 in base for supporting 1 upper cover setting tool, support portion 91 is connected (connecting axle is horizontally disposed with) with sidewall 132 phase pivot.Round brush 92 can be used in when rotating cleaning rotor; Round brush motor 93 and circuit board 5 are electrically connected, and the work of circuit board 5 pairs of round brush motors 93 or stopping can being utilized like this to control, and are conducive to promoting automaticity.
Magnet sucking disc 7 has one at least, is arranged on the bottom of base for supporting 1.In the present embodiment, magnet sucking disc 7 has six, two rows be arranged in parallel before and after being divided into; Upwards be recessed to form lug boss 12 in the middle part of base for supporting 1, magnet sucking disc 7 is just arranged on lug boss 12 place.
Circuit board 5(can use PCB control panel) be electrically connected with driving mechanism 2, magnet sucking disc 7 and rolling brush mechanism 9 respectively; For lithium battery in actuating unit 10(the present embodiment) be electrically connected with circuit board 5, utilize circuit board 5 to realize conveying to actuating unit 10 electric power and distribution, and then realize the Automated condtrol to clean robot by control circuit board 5.
In the present embodiment, rotor clean robot also comprises the controller 2 ' communicated for carrying out Automated condtrol to it with circuit board 5, and wireless mode can be selected to communicate.In the present embodiment, controller 2 ' is handle controller, comprise handle 20 ' and the display screen 21 ' be arranged on handle 20 ' (can show dump energy, left and right margins, running status, the parameters such as self electric quantity), power on light 22 ', A/M(automatic/hand) state display lamp 23 ', danger button 24 ', arrow button 25 ', start-stop button 26 ', A/M switching push button 27 ', back 28 ' and setting button 29 ', thus realize controlling the correspondence of rotor clean robot above-mentioned functions, be specially: (1), controller 2 ' can realize the monitoring to actuating unit 10 electricity C, when it is reduced to certain threshold values s, the buzzer warning of controller 2 ', (2), the control of rotor clean robot running status, be respectively: 1) cleaning modes, five voltages (voltage of four driving mechanisms 3 and round brush motor 93) are normal, 2) backtrack mode, four driving mechanisms 3 reverse, and round brush motor 93 stops, 3) manual adjustment direction, four driving mechanisms 3 are all to small voltage, and round brush motor 93 stops, and four direction key activates, and finely tunes direction by voltage difference, 4) suddenly stop: four driving mechanisms 3 and round brush motor 93 all stop.Under wireless communication state, need the communication state of whole hold controller 2 ' and rotor clean robot, once lost contact, four driving mechanisms 3 reverse, and round brush motor 93 stops, and monitor simultaneously | and A-B| is with adjustment direction; Dolly buzzer warning, handle buzzer warning; Until receive the control signal of controller 2 '.If on-the-spot test finds wireless transmission method poor reliability under working environment at the scene, definite transmission mode can be changed into.
In the present embodiment, above base for supporting 1, be provided with pair of sensors 6, for measuring spacing A and the B of rotor clean robot and both sides object.If base for supporting 1 is covered with cover cap 13, then the sidewall 132 of cover cap 13 is provided with the opening 131 corresponding with sensor 6.Sensor 6 and circuit board 5 are electrically connected, and show for being transferred on controller 2 ' by circuit board 5 by the signal sensed; Or direct and controller 2 ' communicates and directly shows.Its operation principle is as follows: when | A-B| exceedes certain threshold values r, then approach axis adjustment modes: the voltage reducing certain or certain two (being generally two of homonymy) driving mechanisms 3, and corresponding roller 4 speed is declined; Negotiation speed difference carrys out adjustment direction; Constantly calculate in the process of adjustment direction | A-B| value, until | A-B|=0.When | A-B| exceedes certain threshold values t(>r), handle buzzer warning, and enter and anxious stop state.Certainly, also can as required, regulate the left and right margins of clean robot, enable its accomplish when moving to the left, in, three kinds of path status to the right.
In the present embodiment, rotor clean robot also comprises the cleaning cloth mechanism 8 being pivotally connected to base for supporting 1 other end, this cleaning cloth mechanism 8 comprise be connected with base for supporting 1 phase pivot connecting plate 81, be arranged on connecting plate 81 and downward opening box body 82, the cleaning cloth 84 be arranged in box body 82, the second elastic component 85 connecting connecting plate 81 and base for supporting 1 and the support wheel 83 be arranged in base for supporting 1.First elastic component 94 and the second elastic component 85 are all springs, to guarantee round brush 92 and to have enough frictional force between cleaning cloth 84 and workpiece.
In the present embodiment, the top of cover cap 13 is fixed with two handles 14, and person easy to use carries and gets clean robot.The edge of base for supporting 1 is provided with multiple collision avoiding caster 100, prevents clean robot colliding with to workpiece in running.Clean robot can carry out cleaning task on the rotor of diameter 1.28 ~ 1.58m; And its main material adopts aluminum alloy material, weight reduction of can trying one's best, thus improve the service time of lithium battery.
Above-described embodiment, only for technical conceive of the present utility model and feature are described, its object is to person skilled in the art can be understood content of the present utility model and implement according to this, can not limit protection domain of the present utility model with this.All equivalences done according to the utility model Spirit Essence change or modify, and all should be encompassed within protection domain of the present utility model.
Claims (10)
1. a rotor clean robot, is characterized in that, it comprises:
Base for supporting (1), described base for supporting (1) offers multiple through hole (11);
Roller (4), the quantity of described roller (4) is consistent with the quantity of described through hole (11), and their bottom is each passed through described through hole (11);
Transmission mechanism (2), the quantity of described transmission mechanism (2) is consistent with the quantity of described roller (4), and they are arranged on described base for supporting (1) respectively and go up and be connected with described roller (4);
Driving mechanism (3), the quantity of described driving mechanism (3) is consistent with the quantity of described transmission mechanism (2), and they are connected with described transmission mechanism (2) respectively, for driving described roller (4) synchronous axial system by described transmission mechanism (2);
Rolling brush mechanism (9), described rolling brush mechanism (9) is pivotally connected to one end of described base for supporting (1);
Magnet sucking disc (7), described magnet sucking disc (7) has one at least, and it is installed on described base for supporting (1) bottom;
Circuit board (5), described circuit board (5) is electrically connected with described driving mechanism (2), described magnet sucking disc (7) and described rolling brush mechanism (9) respectively;
Actuating unit (10), described actuating unit (10) and described circuit board (5) are electrically connected.
2. rotor clean robot according to claim 1, is characterized in that: it also comprises the controller (2 ') communicated for carrying out Automated condtrol to it with described circuit board (5).
3. rotor clean robot according to claim 2, is characterized in that: described base for supporting (1) top is provided with a pair for measuring the sensor (6) of itself and both sides object spacing, and described sensor (6) and described circuit board (5) are electrically connected.
4. rotor clean robot according to claim 3, it is characterized in that: described rolling brush mechanism (9) comprises the support portion (91) be connected with described base for supporting (1) phase pivot, the round brush (92) be installed in rotation on described support portion (91), to be connected with described round brush (92) for the round brush motor (93) that drives it to rotate and the first elastic component (94) being connected described support portion (91) and described base for supporting (1), and described round brush motor (93) and described circuit board (5) are electrically connected.
5. rotor clean robot according to claim 1, it is characterized in that: it also comprises the cleaning cloth mechanism (8) being pivotally connected to described base for supporting (1) other end, described cleaning cloth mechanism (8) comprises the connecting plate (81) be connected with described base for supporting (1) phase pivot, be arranged on described connecting plate (81) to go up and downward opening box body (82), be arranged on the cleaning cloth (84) in described box body (82), the second elastic component (85) connecting described connecting plate (81) and described base for supporting (1) and the support wheel (83) be arranged in described base for supporting (1).
6. rotor clean robot according to claim 1, is characterized in that: described base for supporting (1) middle part is upwards recessed to form lug boss (12), and described magnet sucking disc (7) is arranged on described lug boss (12).
7. rotor clean robot according to claim 4, it is characterized in that: described base for supporting (1) is covered with cover cap (13), described cover cap (13) has the two side (132) be parallel to each other, described sidewall (132) is provided with the opening (131) corresponding with described sensor (6), and described support portion (91) are connected with described sidewall (132) phase pivot.
8. rotor clean robot according to claim 7, is characterized in that: described cover cap (13) top is fixed with handle (14).
9. rotor clean robot according to claim 1, is characterized in that: described base for supporting (1) edge is provided with multiple collision avoiding caster (100).
10. rotor clean robot according to claim 2, is characterized in that: described controller (2 ') comprises handle (20 ') and is arranged at display screen (21 ') on described handle (20 '), power on light (22 '), A/M state display lamp (23 '), danger button (24 '), arrow button (25 '), start-stop button (26 '), A/M switching push button (27 '), back (28 ') and setting button (29 ').
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520549161.6U CN204746921U (en) | 2015-07-27 | 2015-07-27 | Rotor clean robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520549161.6U CN204746921U (en) | 2015-07-27 | 2015-07-27 | Rotor clean robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204746921U true CN204746921U (en) | 2015-11-11 |
Family
ID=54461677
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520549161.6U Withdrawn - After Issue CN204746921U (en) | 2015-07-27 | 2015-07-27 | Rotor clean robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204746921U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104984939A (en) * | 2015-07-27 | 2015-10-21 | 苏州热工研究院有限公司 | Cleaning robot for rotor |
| CN107552666A (en) * | 2017-10-10 | 2018-01-09 | 常州市晨源铸造有限公司 | A kind of new energy electrical machinery rotor sheet receives double-deck rectilinear coordinate robot people with sending |
-
2015
- 2015-07-27 CN CN201520549161.6U patent/CN204746921U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104984939A (en) * | 2015-07-27 | 2015-10-21 | 苏州热工研究院有限公司 | Cleaning robot for rotor |
| CN107552666A (en) * | 2017-10-10 | 2018-01-09 | 常州市晨源铸造有限公司 | A kind of new energy electrical machinery rotor sheet receives double-deck rectilinear coordinate robot people with sending |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151111 Effective date of abandoning: 20170707 |
|
| AV01 | Patent right actively abandoned |