CN204734981U - High -efficient diacolation extraction element - Google Patents
High -efficient diacolation extraction element Download PDFInfo
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- CN204734981U CN204734981U CN201520454548.3U CN201520454548U CN204734981U CN 204734981 U CN204734981 U CN 204734981U CN 201520454548 U CN201520454548 U CN 201520454548U CN 204734981 U CN204734981 U CN 204734981U
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Abstract
Description
技术领域 technical field
本实用新型一种高效渗漉提取装置,属于渗漉提取设备技术领域。 The utility model relates to a high-efficiency percolation extraction device, which belongs to the technical field of percolation extraction equipment.
背景技术 Background technique
祖师麻注射液为中药祖师麻经提取纯化后制成的无菌水溶液,其有效成分为瑞香素成分。目前祖师麻注射液的提取采用,为将药材加入到渗漉提取提取罐中,加一定浓度的乙醇溶液进行渗漉提取,渗滤液流入储液罐中,再转移至浓缩器中进行加热减压浓缩,工序较长,需要工时较多,需要设备较多。 Zushima injection is a sterile aqueous solution made from traditional Chinese medicine Zushima after extraction and purification, and its active ingredient is daphnetin. At present, the extraction method of Zushima injection is to add the medicinal materials into the percolation extraction extraction tank, add a certain concentration of ethanol solution for percolation extraction, and the leachate flows into the liquid storage tank, and then transfers to the concentrator for heating and decompression Concentration, the process is longer, requires more man-hours, and requires more equipment.
专利CN 203469533 U一种中药连续回流提取装置涉及了一种能够实现回流提取的装置,但是该装置在使用时依然需要在提取罐中完成提取后,才能打开提取罐的卸料阀,提取液和药物进入后续设备进行浓缩。并不能实现完全的循环提取。 Patent CN 203469533 U A continuous reflux extraction device for traditional Chinese medicine relates to a device that can realize reflux extraction, but the device still needs to be extracted in the extraction tank before the discharge valve of the extraction tank can be opened, and the extraction liquid and The drug enters the follow-up equipment for concentration. Complete loop extraction cannot be achieved.
实用新型内容 Utility model content
本实用新型克服现有技术的不足,所要解决的技术问题是提供一种能够实现实时循环提取的高效率渗漉提取装置。 The utility model overcomes the deficiencies of the prior art, and the technical problem to be solved is to provide a high-efficiency percolation extraction device capable of realizing real-time circulation extraction.
为解决上述技术问题,本实用新型所采用的技术方案为:一种高效渗漉提取装置,包括渗漉提取罐、双联过滤器、加热室、蒸发室、冷凝器、冷却器六个设备; In order to solve the above technical problems, the technical solution adopted by the utility model is: a high-efficiency percolation extraction device, including six equipments: a percolation extraction tank, a double filter, a heating chamber, an evaporation chamber, a condenser, and a cooler;
渗漉提取罐的出料口通过管道与双联过滤器的进口连通;双联过滤器的岀液口通过管道与加热室的进液口连通;加热室通过管道与蒸发室连通,蒸发室通过管道与冷凝器连通,冷凝器通过管道与冷却器连通;冷却器通过管道连通渗漉提取罐的溶剂进口。所述六个设备的位置关系为:渗漉提取罐、冷凝器和冷却器的重心水平位置依次升高,蒸发室的重心水平位置高于加热室,冷却器的重心水平位置高于蒸发室。 The outlet of the percolation extraction tank is connected with the inlet of the duplex filter through the pipeline; the liquid outlet of the duplex filter is connected with the liquid inlet of the heating chamber through the pipeline; the heating chamber is connected with the evaporation chamber through the pipeline, and the evaporation chamber The pipeline communicates with the condenser, and the condenser communicates with the cooler through the pipeline; the cooler communicates with the solvent inlet of the percolation extraction tank through the pipeline. The positional relationship of the six devices is: the horizontal position of the center of gravity of the percolation extraction tank, the condenser and the cooler rises in turn, the horizontal position of the center of gravity of the evaporation chamber is higher than that of the heating chamber, and the horizontal position of the center of gravity of the cooler is higher than that of the evaporation chamber.
本实用新型的一个主要特征就是,除了冷却器的出口端或者渗漉提取罐的溶剂进口端处设置有流量控制阀门之外,所述六个设备两两之间的连接管道及连接管道的端口不设置其他控制阀门。 A main feature of the utility model is that, except that the flow control valve is provided at the outlet end of the cooler or the solvent inlet end of the percolation extraction tank, the connecting pipes between two of the six devices and the ports of the connecting pipes No other control valves are set.
上述构造使得采用本实用新型对药材进行渗漉提取时,所述六个设备在提取过程中是一直连通的,溶剂、携带药物有效成分的溶剂或者溶剂蒸汽在渗漉提取装置中无时无刻不在往复循环。靠蒸发室形成的蒸汽压、冷却器形成的负压、渗漉提取罐的液压等,真正实现了渗漉提取、浓缩等工序的一体化,极大的节约了提取时间,提高了生产效率。 The above structure makes it possible that when the utility model is used for percolation extraction of medicinal materials, the six devices are always connected during the extraction process, and the solvent, the solvent carrying the active ingredients of the drug or the solvent vapor are reciprocating in the percolation extraction device all the time . Relying on the vapor pressure formed by the evaporation chamber, the negative pressure formed by the cooler, and the hydraulic pressure of the percolation extraction tank, etc., the integration of percolation extraction and concentration processes is truly realized, which greatly saves extraction time and improves production efficiency.
该结构能够保证在一次渗漉工序过程中,不再需要外加溶剂。 This structure can ensure that no additional solvent is needed during a percolation process.
另外,还可以在蒸发室的蒸汽出口处设置压力检测器,所述冷却器还设置溶剂副添加口,所述溶剂副添加口用于在压力检测器检测到压力不足时补充溶剂。或者在蒸发室的蒸汽出口处设置压力检测器,所述渗漉提取罐还设置溶剂副添加口,所述溶剂副添加口用于在压力检测器检测到压力不足时补充溶剂。 In addition, a pressure detector may also be provided at the steam outlet of the evaporation chamber, and the cooler may also be provided with a solvent sub-addition port, and the sub-solvent addition port is used for replenishing solvent when the pressure detector detects that the pressure is insufficient. Alternatively, a pressure detector is provided at the vapor outlet of the evaporation chamber, and the percolation extraction tank is also provided with a solvent sub-addition port, and the solvent sub-addition port is used to supplement the solvent when the pressure detector detects that the pressure is insufficient.
上述两种形式的设计,是由于每次渗漉提取完成后开罐除药渣会带走部分溶剂,或者还有其他形式的损失,再进行下一次渗漉提取时,渗漉提取装置形成循环后,可以通过观察压力检测器的压力值,开始时是小于所需压力标准值的,需要开启溶剂副添加口补充溶剂,直到压力检测器的压力值达到所需压力标准值。 The above two forms of design are due to the fact that after each percolation extraction is completed, part of the solvent will be taken away by opening the tank to remove the drug residue, or there will be other forms of loss. When the next percolation extraction is performed, the percolation extraction device will form a cycle Finally, you can observe the pressure value of the pressure detector, which is less than the required pressure standard value at the beginning, and you need to open the secondary solvent addition port to replenish the solvent until the pressure value of the pressure detector reaches the required pressure standard value.
采用本实用新型进行渗漉提取时,内循环稳定后,渗漉液以恒定的速度直接放入浓缩器中,渗漉减压浓缩,蒸发产生的水蒸气再冷凝成水加入到渗漉提取器中,实现边渗漉提取,边浓缩,浓缩回收水再进入渗漉提取器中。节约了渗滤液存放的储液罐,将渗滤液从渗漉提取器放入到储液罐中,再将储液罐放入浓缩器的工序变为直接将渗滤液放入浓缩器中的工序,节约了一道工序,缩短了4小时的工作时间。 When the utility model is used for percolation extraction, after the internal circulation is stabilized, the percolation liquid is directly put into the concentrator at a constant speed, percolation is concentrated under reduced pressure, and the water vapor generated by evaporation is condensed into water and added to the percolation extractor In the process, it realizes percolation extraction while concentrating, and the concentrated recovered water enters the percolation extractor. The liquid storage tank for leachate storage is saved, the process of putting the leachate from the percolation extractor into the liquid storage tank, and then putting the liquid storage tank into the concentrator becomes the process of directly putting the leachate into the concentrator , saving a process and shortening the working time by 4 hours.
附图说明 Description of drawings
下面结合附图对本实用新型作进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described.
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图中:1为渗漉提取罐,2为双联过滤器,3为加热室,4为蒸发室,5为冷凝器,6为冷却器。 In the figure: 1 is a percolation extraction tank, 2 is a duplex filter, 3 is a heating chamber, 4 is an evaporation chamber, 5 is a condenser, and 6 is a cooler.
具体实施方式 Detailed ways
以下结合具体实施例对本实用新型作进一步说明。 Below in conjunction with specific embodiment the utility model is further described.
实施例1 Example 1
一种高效渗漉提取装置,包括渗漉提取罐1、双联过滤器2、加热室3、蒸发室4、冷凝器5、冷却器6六个设备; A high-efficiency percolation extraction device, including six devices: a percolation extraction tank 1, a double filter 2, a heating chamber 3, an evaporation chamber 4, a condenser 5, and a cooler 6;
渗漉提取罐1的出料口通过管道与双联过滤器2的进口连通;双联过滤器2的岀液口通过管道与加热室3的进液口连通;加热室3通过管道与蒸发室4连通,蒸发室4通过管道与冷凝器5连通,冷凝器5通过管道与冷却器6连通;冷却器6通过管道连通渗漉提取罐1的溶剂进口。所述六个设备的位置关系为:渗漉提取罐1、冷凝器5和冷却器6的重心水平位置依次升高,蒸发室4的重心水平位置高于加热室3,冷却器6的重心水平位置高于蒸发室4。 The discharge port of the percolation extraction tank 1 is connected with the inlet of the duplex filter 2 through a pipeline; the liquid outlet of the duplex filter 2 is connected with the liquid inlet of the heating chamber 3 through a pipeline; the heating chamber 3 is connected with the evaporation chamber through a pipeline 4, the evaporation chamber 4 communicates with the condenser 5 through a pipeline, and the condenser 5 communicates with a cooler 6 through a pipeline; the cooler 6 communicates with the solvent inlet of the percolation extraction tank 1 through a pipeline. The positional relationship of the six devices is: the horizontal position of the center of gravity of the percolation extraction tank 1, the condenser 5 and the cooler 6 rises successively, the horizontal position of the center of gravity of the evaporation chamber 4 is higher than that of the heating chamber 3, and the horizontal position of the center of gravity of the cooler 6 The position is higher than the evaporation chamber 4.
除了冷却器6的出口端或者渗漉提取罐1的进口端处设置有流量控制阀门之外,所述六个设备两两之间的连接管道及连接管道的端口不设置其他控制阀门。 Except that flow control valves are provided at the outlet of the cooler 6 or the inlet of the percolation extraction tank 1 , no other control valves are provided for the connecting pipes between two of the six devices and the ports of the connecting pipes.
另外,在蒸发室4的蒸汽出口处设置压力检测器,所述冷却器6还设置溶剂副添加口,所述溶剂副添加口用于在压力检测器检测到压力不足时补充溶剂。 In addition, a pressure detector is provided at the steam outlet of the evaporation chamber 4, and the cooler 6 is also provided with a solvent sub-addition port, which is used to replenish solvent when the pressure detector detects that the pressure is insufficient.
实施例2 Example 2
一种高效渗漉提取装置,包括渗漉提取罐1、双联过滤器2、加热室3、蒸发室4、冷凝器5、冷却器6六个设备; A high-efficiency percolation extraction device, including six devices: a percolation extraction tank 1, a double filter 2, a heating chamber 3, an evaporation chamber 4, a condenser 5, and a cooler 6;
渗漉提取罐1的出料口通过管道与双联过滤器2的进口连通;双联过滤器2的岀液口通过管道与加热室3的进液口连通;加热室3通过管道与蒸发室4连通,蒸发室4通过管道与冷凝器5连通,冷凝器5通过管道与冷却器6连通;冷却器6通过管道连通渗漉提取罐1的溶剂进口。所述六个设备的位置关系为:渗漉提取罐1、冷凝器5和冷却器6的重心水平位置依次升高,蒸发室4的重心水平位置高于加热室3,冷却器6的重心水平位置高于蒸发室4。 The discharge port of the percolation extraction tank 1 is connected with the inlet of the duplex filter 2 through a pipeline; the liquid outlet of the duplex filter 2 is connected with the liquid inlet of the heating chamber 3 through a pipeline; the heating chamber 3 is connected with the evaporation chamber through a pipeline 4, the evaporation chamber 4 communicates with the condenser 5 through a pipeline, and the condenser 5 communicates with a cooler 6 through a pipeline; the cooler 6 communicates with the solvent inlet of the percolation extraction tank 1 through a pipeline. The positional relationship of the six devices is: the horizontal position of the center of gravity of the percolation extraction tank 1, the condenser 5 and the cooler 6 rises successively, the horizontal position of the center of gravity of the evaporation chamber 4 is higher than that of the heating chamber 3, and the horizontal position of the center of gravity of the cooler 6 The position is higher than the evaporation chamber 4.
除了冷却器6的出口端或者渗漉提取罐1的进口端处设置有流量控制阀门之外,所述六个设备两两之间的连接管道及连接管道的端口不设置其他控制阀门。 Except that flow control valves are provided at the outlet of the cooler 6 or the inlet of the percolation extraction tank 1 , no other control valves are provided for the connecting pipes between two of the six devices and the ports of the connecting pipes.
另外,在蒸发室4的蒸汽出口处设置压力检测器,所述渗漉提取罐1还设置溶剂副添加口,所述溶剂副添加口用于在压力检测器检测到压力不足时补充溶剂。 In addition, a pressure detector is provided at the vapor outlet of the evaporation chamber 4, and the percolation extraction tank 1 is also provided with a solvent sub-addition port, which is used to supplement the solvent when the pressure detector detects that the pressure is insufficient.
上面结合附图对本实用新型的实施例作了详细说明,但是本实用新型并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。例如,本实用新型虽然是依据祖师麻注射液提取需求而研制的,其提取过程中形成自主循环对管径的要求必定会与其他种类的药材不同,但是本领域技术人员能够根据实际需要设计管径或者加热室的功率。 The above embodiments of the utility model have been described in detail in conjunction with the accompanying drawings, but the utility model is not limited to the above-mentioned embodiments. Make various changes below. For example, although the utility model is developed based on the extraction requirements of Zushima injection, the requirements for the tube diameter of the self-circulation formed during the extraction process must be different from those of other types of medicinal materials, but those skilled in the art can design tubes according to actual needs. diameter or the power of the heating chamber.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111450570A (en) * | 2020-04-09 | 2020-07-28 | 尹亮 | Method for extracting herbal liquid |
| WO2024263025A1 (en) * | 2023-06-19 | 2024-12-26 | Universite Mohammed VI Polytechnique | Method and device for extracting active ingredients from plants |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111450570A (en) * | 2020-04-09 | 2020-07-28 | 尹亮 | Method for extracting herbal liquid |
| CN111450570B (en) * | 2020-04-09 | 2023-10-17 | 尹亮 | Method for extracting herbal liquid |
| WO2024263025A1 (en) * | 2023-06-19 | 2024-12-26 | Universite Mohammed VI Polytechnique | Method and device for extracting active ingredients from plants |
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