CN204695955U - A kind of automatic tape-wrapping device of magnetic core of transformer - Google Patents

A kind of automatic tape-wrapping device of magnetic core of transformer Download PDF

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Publication number
CN204695955U
CN204695955U CN201520491680.1U CN201520491680U CN204695955U CN 204695955 U CN204695955 U CN 204695955U CN 201520491680 U CN201520491680 U CN 201520491680U CN 204695955 U CN204695955 U CN 204695955U
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CN
China
Prior art keywords
magnetic core
straight line
line cylinder
gummed paper
wrapping
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Expired - Fee Related
Application number
CN201520491680.1U
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Chinese (zh)
Inventor
林浩波
梁丰
陆宇立
刘长灵
陈艳芳
梁国栋
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Heyuan Polytechnic
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Heyuan Polytechnic
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Priority to CN201520491680.1U priority Critical patent/CN204695955U/en
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Publication of CN204695955U publication Critical patent/CN204695955U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The automatic tape-wrapping device of a kind of magnetic core of transformer that the utility model provides, by arranging several adsorption jig on revolving dial, adhesive tape rubberizing mechanism is oppositely arranged in described adsorption jig, first encapsulation mechanism and the second encapsulation mechanism, make magnetic core successively after the process of rubberizing and encapsulate, achieve the automatic tape-wrapping of medium and small magnetic core of transformer, and do not need to make and core shapes, the clamping mold that size adapts, the magnetic core of any shape can be adapted to, for enterprise saves a large amount of manpowers, material resources, and device described in the utility model adopts straight line cylinder to complete the propelling action of rubberizing and encapsulate, ensure the quality of encapsulate, therefore for the automatic tape-wrapping of magnetic core is provided convenience.

Description

A kind of automatic tape-wrapping device of magnetic core of transformer
Technical field
The utility model relates to automation equipment and manufactures field, particularly relates to a kind of automatic tape-wrapping device of magnetic core of transformer.
Background technology
The magnetic core of transformer needs parcel one deck gummed paper, make its surface and external insulation, and for this operation, a lot of enterprise still adopts manual mode at present, and need to make corresponding clamping mold according to the difference of core shapes, size, therefore not only waste a large amount of human resources, and cause production efficiency low.
Therefore, prior art has yet to be improved and developed.
Utility model content
In view of above-mentioned the deficiencies in the prior art part, the purpose of this utility model is the automatic tape-wrapping device providing a kind of magnetic core of transformer, be intended to pass through manual process of carrying out magnetic core encapsulate in prior art, by the equipment of automation, machine completes, and avoids the waste of human resources during manual encapsulate and the low defect of production efficiency.
In order to achieve the above object, the utility model takes following technical scheme:
An automatic tape-wrapping device for magnetic core of transformer, wherein, comprising: be arranged on several carryings on revolving dial and treat the adsorption jig of the magnetic core of transformer of encapsulate, the adhesive tape rubberizing mechanism, first encapsulation mechanism and second encapsulation mechanism that arrange corresponding to described adsorption jig;
Described adhesive tape rubberizing mechanism comprises:
Get gummed paper mechanism, stepping motor and gummed paper shearing device;
Gummed paper, under the pulling getting gummed paper mechanism, extends to rubberizing station, and under the promotion of stepping motor, attaches on the front end face of magnetic core, and the gummed paper extending to rubberizing station cuts out by described gummed paper shearing device simultaneously;
Described first encapsulation mechanism comprises:
Described first bag lateral means, comprising: the first straight line cylinder and left and right roller device, drives described left and right roller device, pressed to respectively on the left and right side of magnetic core the left and right sides of the gummed paper be attached on magnetic core by described first straight line cylinder;
Described second bag lateral means, comprise: the second straight line cylinder and up-down rollers shaft device, drive described up-down rollers shaft device that the upper end and bottom that are attached to the gummed paper of described front end face are pressed to upper surface and the lower surface of magnetic core respectively by described second straight line cylinder;
Described second encapsulation mechanism comprises:
Described first Wrapping apparatus, comprising: turn round roller bearing clockwise, for carrying out pressing to the limit of magnetic core sized paper from right to left;
Described second Wrapping apparatus, comprising: turning anticlockwise roller bearing, for from left to right carrying out pressing to the limit of magnetic core sized paper.
The automatic tape-wrapping device of described magnetic core of transformer, wherein, described device also comprises: be arranged on the feed mechanism on revolving dial;
Described feed mechanism, comprising:
Rotating disk, the 3rd straight line cylinder and carry the tool of described magnetic core;
Described magnetic core, under the drive of rotating disk, is arranged in order and enters station upon adsorption, under the promotion of the 3rd straight line cylinder, is adsorbed onto on described tool.
The automatic tape-wrapping device of described magnetic core of transformer, wherein, described device also comprises: cutting agency;
Described cutting agency, comprise: the 4th straight line cylinder and the blanking clamp being arranged on the 4th straight line cylinder front end, after magnetic core completes the stitching operation of described second Wrapping apparatus, under the drive of revolving dial, forward discharge station to, the magnetic core that described 4th straight line cylinder drives described blanking clamp to take off encapsulate to complete.
The automatic tape-wrapping device of described magnetic core of transformer, wherein, describedly get gummed paper mechanism, comprising: the adsorbent equipment arranged that is connected with stepping motor, the 5th straight line cylinder be oppositely arranged with described adsorbent equipment and the clamping device being arranged on described 5th straight line cylinder front end;
Described clamping device is under the control of the 5th straight line cylinder, capture gummed paper, extended to magnetic core front end face station to be rubberized, described adsorbent equipment draws the gummed paper extending to station to be rubberized, under the effect of described stepping motor, gummed paper is attached to the front end face of magnetic core.
Beneficial effect: the automatic tape-wrapping device of a kind of magnetic core of transformer that the utility model provides, by arranging several adsorption jig on revolving dial, adhesive tape rubberizing mechanism is oppositely arranged in described adsorption jig, first encapsulation mechanism and the second encapsulation mechanism, make magnetic core successively through rubberizing, after the process of encapsulate, achieve the automatic tape-wrapping of medium and small magnetic core of transformer, and do not need to make and core shapes, the clamping mold that size adapts, the magnetic core of any shape can be adapted to, for enterprise saves a large amount of manpowers, material resources, and device of the present invention adopts straight line cylinder to complete the propelling action of rubberizing and encapsulate, ensure the quality of encapsulate, therefore for the automatic tape-wrapping of magnetic core is provided convenience.
Accompanying drawing explanation
Fig. 1 is the structural representation of the automatic tape-wrapping device of a kind of magnetic core of transformer of the present utility model.
Fig. 2 is the structural representation of feed mechanism described in the utility model.
Fig. 3 is the structural representation of adhesive tape rubberizing mechanism described in the utility model.
Fig. 4 is the structural representation of the first encapsulation mechanism described in the utility model.
Fig. 5 is the structural representation of the second encapsulation mechanism described in the utility model.
Fig. 6 is the structural representation of cutting agency described in the utility model.
Embodiment
For making the purpose of this utility model, technical scheme and effect clearly, clearly, referring to the accompanying drawing embodiment that develops simultaneously, the utility model is further described.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
In order to overcome in prior art the drawback adopting manual encapsulate to cause, the invention provides a kind of automatic tape-wrapping device of magnetic core of transformer, as shown in Figure 1, comprise: be arranged on several adsorption jig 11 on revolving dial 1, the adhesive tape rubberizing mechanism, first encapsulation mechanism and second encapsulation mechanism that arrange corresponding to described adsorption jig 11;
Described adsorption jig 11, for carrying the magnetic core of transformer treating encapsulate;
Described adhesive tape rubberizing mechanism comprises:
Get gummed paper mechanism (comprising 23 and 24), stepping motor 22 and gummed paper shearing device 25;
Gummed paper, under the pulling getting gummed paper mechanism, extends to rubberizing station, and under the promotion of stepping motor 22, attaches on the front end face of magnetic core, and the gummed paper extending to rubberizing station cuts out by described gummed paper shearing device 25 simultaneously;
Described first encapsulation mechanism comprises:
Described first bag lateral means, comprising: the first straight line cylinder 31 and left and right roller device 32, drives described left and right roller device 32, pressed to respectively on the left and right side of magnetic core the left and right sides of the gummed paper be attached on magnetic core by described first straight line cylinder 31;
Described second bag lateral means, comprise: the second straight line cylinder 41 and up-down rollers shaft device 42, drive described up-down rollers shaft device 42 that the upper end and bottom that are attached to the gummed paper of described front end face are pressed to upper surface and the lower surface of magnetic core respectively by described second straight line cylinder 41;
Described second encapsulation mechanism comprises:
Described first Wrapping apparatus, comprising: revolution roller bearing 51 clockwise, for carrying out pressing to the limit of magnetic core sized paper from right to left;
Described second Wrapping apparatus, comprising: turning anticlockwise roller bearing 52, for from left to right carrying out pressing to the limit of magnetic core sized paper.
Described device also comprises: be arranged on the feed mechanism on revolving dial;
Described feed mechanism, comprising:
Rotating disk 61, the 3rd straight line cylinder 62 and carry the adsorption jig of described magnetic core;
Described magnetic core, under the drive of rotating disk 61, is arranged in order and enters station upon adsorption, under the promotion of the 3rd straight line cylinder 62, is adsorbed onto in described adsorption jig.
Described device also comprises: cutting agency;
Described cutting agency, comprise: the 4th straight line cylinder 71 and the blanking clamp 72 being arranged on the 4th straight line cylinder 71 front end, after magnetic core completes the stitching operation of described second Wrapping apparatus, under the drive of revolving dial, forward discharge station to, the magnetic core that described 4th straight line cylinder drives described blanking clamp to take off encapsulate to complete.
Describedly get gummed paper mechanism, also comprise: the adsorbent equipment 21 arranged that is connected with stepping motor 22, the 5th straight line cylinder 24 be oppositely arranged with described adsorbent equipment 21 and the clamping device 23 being arranged on described 5th straight line cylinder 24 front end; Described clamping device 23 is under the control of the 5th straight line cylinder 24, capture gummed paper, extended to magnetic core front end face station to be rubberized, described adsorbent equipment 21 draws the gummed paper extending to station to be rubberized, under the effect of described stepping motor 22, gummed paper is attached to the front end face of magnetic core.
In order to be described in more details said apparatus, below in conjunction with its operation principle, various piece is further explained.
First, be illustrated in figure 2 the feed mechanism schematic diagram of device described in the utility model, magnetic core arrangement under rotating disk 61 drives enters station, described rotating disk 61 is provided with the traction grooved that encapsulate magnetic core is treated in arrangement, when rotating disk rotates, can slowly described magnetic core be sent on the station upon adsorption in adsorption jig front, when magnetic core is positioned at this station, then it is adsorbed in adsorption jig 11 under the 3rd straight line cylinder 62 promotes, complete the feeding process treating encapsulate magnetic core, action completes the 3rd cylinder 62 and is retracted into original position, waits for next action.
Be illustrated in figure 3 the structural representation of adhesive tape rubberizing mechanism, under the effect of revolving dial 1, be adsorbed on and adsorption jig 11 treats that encapsulate magnetic core rotates to rubberizing station under the drive of revolving dial 1, gummed paper is sent to the front end face of magnetic core by gummed paper under the control of stepping motor 22, complete the encapsulate of magnetic core front end face, film coupled for the gummed paper extending to rubberizing station cuts off by described gummed paper shearing device 25 simultaneously, then vacuum suction tool power-off, give up the throne, straight line cylinder moves crawl gummed paper, vacuum suction obtains signal and again draws gummed paper, get back to home position and wait for next action.
As the structural representation of Fig. 4 first gluing device, the magnetic core having completed rubberizing program turns to the station corresponding to the first gluing device under the effect of revolving dial, under the first straight line cylinder 31 and left and right roller device 32 act on, left and right roller device 32 is driven to carry out pressing to the magnetic core left and right side of posting gummed paper by the first straight line cylinder 31, complete the magnetic core encapsulate of two sides, left and right, action completes the first straight line cylinder and is retracted into original position, waits for next action.
At the second straight line cylinder 41 and up-down rollers shaft device 42, drive described up-down rollers shaft device 42 that the upper end and bottom that are attached to the gummed paper of described front end face are pressed to upper surface and the lower surface of magnetic core respectively by described second straight line cylinder 41; Complete the encapsulate of upper and lower surface.Action completes the second straight line cylinder and is retracted into original position, waits for next action.
Be the structural scheme of mechanism of described second encapsulation mechanism as described in Figure 5, as described in Figure, the magnetic core having completed the first encapsulate program turns to the station of the second encapsulate under revolving dial effect, the pressing in from left to right sideline is completed under the effect of the clockwise revolution roller bearing 51 of described first Wrapping apparatus, at the turning anticlockwise roller bearing 52 of described second Wrapping apparatus, from left to right pressing is carried out to the limit of magnetic core sized paper, thus the gummed paper being fitted in magnetic core surface is smooth, and turn round roller bearing 51 and turning anticlockwise roller bearing 52 clockwise after pressing action completes, be retracted into original position, wait for next action.
Be the structural representation of the baiting structure of this device as described in Figure 6, the magnetic core completing above-mentioned encapsulation process is taken out by cutting agency, and whole encapsulation process completes.Containing the 4th straight line cylinder 71 and the blanking clamp 72 being arranged on the 4th straight line cylinder 71 front end in described baiting structure, after magnetic core completes the stitching operation of described second Wrapping apparatus, under the drive of revolving dial, forward the station corresponding to cutting agency to, the magnetic core that described 4th straight line cylinder drives described blanking clamp to take off encapsulate to complete.
This device can be controlled by PLC, and at feed mechanism or the counting magnetic core quantity of inductor to encapsulate can be configured at cutting agency place count, thus be better encapsulate operate services.
The advantage of this device is as follows:
1, mainly for the automatic tape-wrapping of magnetic core of transformer, device of the present invention can adapt to the magnetic core of transformer of any shape, size, does not need to make the clamps matched with magnetic core.
2, this device is half (entirely) automatic equipment, and its production efficiency is at regular time and quantity, and productive temp is adjustable, under normal operating conditions, there is higher efficiency of assembling, assemble single workpiece cycle 4S/, operation full-automatic if (consider magnetic core whether can with the dish that shakes), 1 people can operate multiple devices.
3, this plant machinery part-structure is compact, and volume is little, processing ease, and easy maintenance is safe and reliable; Electric-control system part can adopt PLC to control, and real-time is good, and reliability is high, convenient operation and maintenance.
4, feed mechanism or baiting structure are in assembling process, can be accurate, complete the work such as feeding, discharge and counting of magnetic core efficiently, and the counting inductor be equipped with, assembling quantity can be calculated accurately, and feed back on the control panel of intelligent electric-controlled cabinet, make operating personnel can understand current working condition clearly.
The automatic tape-wrapping device of a kind of magnetic core of transformer that the utility model provides, by arranging several adsorption jig on revolving dial, adhesive tape rubberizing mechanism is oppositely arranged in described adsorption jig, first encapsulation mechanism and the second encapsulation mechanism, make magnetic core successively through rubberizing, after the process of encapsulate, achieve the automatic tape-wrapping of medium and small magnetic core of transformer, and do not need to make and core shapes, the clamping mold that size adapts, the magnetic core of any shape can be adapted to, for enterprise saves a large amount of manpowers, material resources, and device of the present invention adopts straight line cylinder to complete the propelling action of rubberizing and encapsulate, ensure the quality of encapsulate, therefore for the automatic tape-wrapping of magnetic core is provided convenience.
Be understandable that; for those of ordinary skills; can be equal to according to the technical solution of the utility model and the utility model design and replace or change, and all these change or replace the protection range that all should belong to the claim appended by the utility model.

Claims (4)

1. the automatic tape-wrapping device of a magnetic core of transformer, it is characterized in that, comprise: be arranged on several carryings on revolving dial and treat the adsorption jig of the magnetic core of transformer of encapsulate, the adhesive tape rubberizing mechanism, first encapsulation mechanism and second encapsulation mechanism that arrange corresponding to described adsorption jig;
Described adhesive tape rubberizing mechanism comprises:
Get gummed paper mechanism, stepping motor and gummed paper shearing device;
Gummed paper, under the pulling getting gummed paper mechanism, extends to rubberizing station, and under the promotion of stepping motor, attaches on the front end face of magnetic core, and the gummed paper extending to rubberizing station cuts out by described gummed paper shearing device simultaneously;
Described first encapsulation mechanism comprises:
Described first bag lateral means, comprising: the first straight line cylinder and left and right roller device, drives described left and right roller device, pressed to respectively on the left and right side of magnetic core the left and right sides of the gummed paper be attached on magnetic core by described first straight line cylinder;
Described second bag lateral means, comprise: the second straight line cylinder and up-down rollers shaft device, drive described up-down rollers shaft device that the upper end and bottom that are attached to the gummed paper of described front end face are pressed to upper surface and the lower surface of magnetic core respectively by described second straight line cylinder;
Described second encapsulation mechanism comprises:
Described first Wrapping apparatus, comprising: turn round roller bearing clockwise, for carrying out pressing to the limit of magnetic core sized paper from right to left;
Described second Wrapping apparatus, comprising: turning anticlockwise roller bearing, for from left to right carrying out pressing to the limit of magnetic core sized paper.
2. the automatic tape-wrapping device of magnetic core of transformer according to claim 1, it is characterized in that, described device also comprises: be arranged on the feed mechanism on revolving dial;
Described feed mechanism, comprising:
Rotating disk, the 3rd straight line cylinder and carry the tool of described magnetic core;
Described magnetic core, under the drive of rotating disk, is arranged in order and enters station upon adsorption, under the promotion of the 3rd straight line cylinder, is adsorbed onto on described tool.
3. the automatic tape-wrapping device of magnetic core of transformer according to claim 1, it is characterized in that, described device also comprises: cutting agency;
Described cutting agency, comprise: the 4th straight line cylinder and the blanking clamp being arranged on the 4th straight line cylinder front end, after magnetic core completes the stitching operation of described second Wrapping apparatus, under the drive of revolving dial, forward discharge station to, the magnetic core that described 4th straight line cylinder drives described blanking clamp to take off encapsulate to complete.
4. the automatic tape-wrapping device of magnetic core of transformer according to any one of claim 1-3, it is characterized in that, describedly get gummed paper mechanism, comprising: the adsorbent equipment arranged that is connected with stepping motor, the 5th straight line cylinder be oppositely arranged with described adsorbent equipment and the clamping device being arranged on described 5th straight line cylinder front end;
Described clamping device is under the control of the 5th straight line cylinder, capture gummed paper, extended to magnetic core front end face station to be rubberized, described adsorbent equipment draws the gummed paper extending to station to be rubberized, under the effect of described stepping motor, gummed paper is attached to the front end face of magnetic core.
CN201520491680.1U 2015-07-09 2015-07-09 A kind of automatic tape-wrapping device of magnetic core of transformer Expired - Fee Related CN204695955U (en)

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CN201520491680.1U CN204695955U (en) 2015-07-09 2015-07-09 A kind of automatic tape-wrapping device of magnetic core of transformer

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107910178A (en) * 2017-11-17 2018-04-13 海宁联丰东进电子有限公司 A kind of automatic magnetic core back-gluing machine
CN108010703A (en) * 2017-11-17 2018-05-08 海宁联丰东进电子有限公司 A kind of rotating disk mechanism of automatic magnetic core back-gluing machine
WO2019140838A1 (en) * 2018-01-19 2019-07-25 深圳市海目星激光智能装备股份有限公司 Adhesive tape reverse-folding mechanism
CN110223836A (en) * 2019-06-21 2019-09-10 深圳市三基色照明有限公司 Magnetic core rubber coating machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107910178A (en) * 2017-11-17 2018-04-13 海宁联丰东进电子有限公司 A kind of automatic magnetic core back-gluing machine
CN108010703A (en) * 2017-11-17 2018-05-08 海宁联丰东进电子有限公司 A kind of rotating disk mechanism of automatic magnetic core back-gluing machine
WO2019140838A1 (en) * 2018-01-19 2019-07-25 深圳市海目星激光智能装备股份有限公司 Adhesive tape reverse-folding mechanism
CN110223836A (en) * 2019-06-21 2019-09-10 深圳市三基色照明有限公司 Magnetic core rubber coating machine
CN110223836B (en) * 2019-06-21 2021-04-30 深圳市三基色照明有限公司 Magnetic core rubber wrapping machine

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GR01 Patent grant
C14 Grant of patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151007

Termination date: 20180709

CF01 Termination of patent right due to non-payment of annual fee