CN204653751U - A kind of continuous rolling integral type pressure stalk equipment - Google Patents
A kind of continuous rolling integral type pressure stalk equipment Download PDFInfo
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- CN204653751U CN204653751U CN201520223278.5U CN201520223278U CN204653751U CN 204653751 U CN204653751 U CN 204653751U CN 201520223278 U CN201520223278 U CN 201520223278U CN 204653751 U CN204653751 U CN 204653751U
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Abstract
The utility model relates to a kind of expanded cabo sheeting equipment, belongs to technical field of tobacco production.The utility model comprises frame (1), fixed roll (2), upper action roller (3), lower action roller (4), fixed roll scraper (5), fixed roll profit roller system (6), upper action roller profit roller system (7), upper action roller scraper (8), lower action roller profit roller system (9), lower action roller scraper (10), one pressure lash adjusting device (11), two pressures lash adjusting device (12), upper action roller hydraulic system (13), lower action roller hydraulic system (14), reason stalk device (15), row's stalk sheet devices (16).Expanded cabo can be carried out double compressing tablet by the utility model, extrude stalk sheet thickness can reach 0.2 ~ 0.4mm, form is good, the stem cut out and pipe tobacco form completely the same, effectively can improve the utilization rate of expansion stem, and reduce expanded cabo storage take up an area and cost of transportation.
Description
Technical field
The invention belongs to technical field of tobacco production, particularly relate to Novel pressure stalk machine technology field prepared by a kind of offal stalk sheet.
Background technology
It is that the techniques such as offal directly homogenizes through offal without baking, high temperature steams stalk, pressure stalk, offal modification, baking after being separated by beating and double roasting leaf stalk are made and obstructed the technique of sheet for cigar mill that existing offal stalk sheet is produced.The stalk sheet produced like this, xylon gas and assorted gas heavier, have influence on the use amount of offal.
At present, the pressure stalk equipment of domestic use mainly contains fluid pressure type and mechanical type two kinds, the pressure roller composition that pressure stalk equipment is horizontally disposed by two, roller footpath is identical of these two kinds of modes, every platform equipment can only complete and once extrude, the stalk sheet thicker (>=0.8mm) extruded, comparatively large with smoked sheet morphological differences, cannot be mixed together with smoked sheet and adopt same chopping Processes and apparatus, need the special chopping equipment of configuration rates costliness to carry out independent chopping; If desired, time ironed, need this type of pressure stalk equipment of configuration more than two, cause the increase of cost and floor space.
On offal utilizes, composite expanded offal relative to traditional offal mix join uniformity, reduce tar, cover assorted gas, improve pleasant impression, reduce to stimulate etc. in the obvious advantage, also meet the requirements at the higher level that industry " on cigarette level " strategy proposes cigarette process technology simultaneously.In the utilization of composite expanded offal, occur that multiple cutting method prepares the technique of stem.The cardinal principle of multiple cutting method is: the offal after microwave expansion first stores and eases back, and then humidification, reason are obstructed, cut stalk sheet, again cuts stalk sheet is cut into stem after reason sheet.Such method has two subject matters technically: 1. offal is through twice cutting, makes greatly broken, and pipe tobacco yield is lower; 2. expanded cabo needs special filament cutter to carry out chopping.
Summary of the invention
The object of the invention is to solve the deficiencies in the prior art, a kind of new expanded cabo twice compression molding method be provided, the stalk sheet thickness thin (0.2-0.4mm) of extrusion, evenly attractive in appearance, form good; To be cut into after stem closer to pipe tobacco in appearance and size, improve stem and mix the uniformity of joining, cigarette physical index and organoleptic quality are stablized, and improve the utilization rate of tobacco stalk raw material.The present invention has the features such as equipment is simple, reliable, floor space is few, cost input is low.
Realizing the technical scheme that the object of the invention adopts is: a kind of continuous rolling integral type pressure stalk equipment, comprise frame, rolling device, doctor blade system, profit roller system, press roll clearance adjustment apparatus, hydraulic system, reason stalk device and row's stalk sheet devices, its rolling device comprises fixed roll, upper action roller, lower action roller, doctor blade system comprises fixed roll scraper, upper action roller scraper, lower action roller scraper, profit roller system comprises fixed roll profit roller system, upper action roller profit roller system, lower action roller profit roller system, press roll clearance adjustment apparatus comprises a pressure lash adjusting device, two pressure lash adjusting devices, hydraulic system comprises action roller hydraulic system, lower action roller hydraulic system, upper action roller (3), fixed roll (2) and lower action roller (4) distribute in side product word.
The fixed roll of this continuous rolling integral type pressure stalk equipment press-roller device is installed on by fixed bearing block in the draw-in groove of equipment rack brace summer, and to be fixedly connected formation one rigid unitary with frame, upper and lower action roller is installed in frame by plain bearing housing.Upper action roller and fixed roll line of centres same level direction form an angle, upper action roller can move along this angle and described fixed roll center line connecting direction, this angle is less than 90 degree, by pressure lash adjusting device and the gap between adjustable upper action roller and fixed roll roll surface, to obtain the stalk sheet of different-thickness.Lower action roller is positioned at the below of action roller, lower action roller and fixed roll line of centres same level direction also form an angle, lower action roller can move along this angle and described fixed roll center line connecting direction, this angle is less than 90 degree, by two pressure lash adjusting device and the gaps between adjustable lower action roller and fixed roll roll surface, to obtain the stalk sheet requiring desired thickness.
The upper and lower both sides of horizontal line that upper action roller and lower action roller were distributed in fixed roll center, upper action roller and lower action roller separately center and fixed roll line of centres shape have angle, and the stalk sheet that action roller scraper scrapes on ensureing can enter between lower action roller and fixed roll.
Fixed roll, upper action roller, lower action roller are driven by a reducing motor respectively, and realize the identical linear velocity of three pressure rollers by frequency control, fixed roll rotates in the direction of the clock, and upper action roller and lower action roller are by counterclockwise rotating.
After expanded cabo manager stalk device arranges by certain sequence, first the first crush zone entered between fixed roll and upper action roller completes first time, and to obstruct sheet ironed, stalk sheet after pressure directly can fall to the second crush zone between fixed roll and lower action roller, or stick on fixed roll and enter the second crush zone, or stick to action roller and drop into into the second crush zone through upper action roller scraper shovel, complete the extruding of stalk sheet second time thus, obtain thinner stalk sheet.
Gap between the fixed roll of the first crush zone and upper action roller can be moved by upper action roller and be regulated, and the gap between the fixed roll of the second crush zone and lower action roller can be moved by lower action roller and be regulated.When pressing stalk, the first crush zone gap is larger than the second crush zone gap, and like this, what offal can be incremental carries out the thickness being squeezed to requirement for twice on same equipment.Extruding force between the adjustable pressure roller of hydraulic system being installed on two action roller plain bearing housings, ensures the stability of stalk sheet molding thickness, plays the protective effect to pressure roller when hard object enters crush zone simultaneously.The scraper being installed on action roller plays the effect of the upper action roller of cleaning, can keep off into the second crush zone by the stalk sheet that shovel falls simultaneously; The stalk slice bar sticking to fixed roll and lower action roller falls by fixed roll scraper, lower action roller scraper, makes its row of entering obstruct sheet devices.Stalk sheet presses to obtain more thin easier roll banding, for preventing roll banding phenomenon, can enable profit roller arrangement, can be sprayed on the roll surface of pressure roller by humectant, form one deck humectant film between stalk sheet and roll surface by profit roller arrangement, and stalk sheet is easy to come off.
Equipment tool of the present invention has the following advantages: after offal is continuously extruded through twice, obtains thinner thickness, stalk sheet that form is complete, such stalk sheet can directly and smoked sheet to be mixed chopping; The present invention's equipment achieves twice sheeting process that once feed intake, and can reduce stalk sheet two and press through overlapping cases in journey and occur, can reduce equipment investment cost and venue cost that employing two roller roller machine repeatedly presses stalk.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is a kind of three roller continuous rolling pressure type pressure stalk equipment schematics of the present invention;
In figure: 1-frame, 2-fixed roll, the upper action roller of 3-, action roller under 4-, 5-fixed roll scraper, 6-fixed roll profit roller system, 7-upper action roller profit roller system, the upper action roller scraper of 8-, action roller profit roller system under 9-, action roller scraper under 10-, 11-mono-presses lash adjusting device, and 12-bis-presses lash adjusting device, the upper action roller hydraulic system of 13-, action roller hydraulic system under 14-, 15-reason stalk device, 16-row stalk sheet devices
Detailed description of the invention
As shown in Figure 1, a kind of three roller continuous rolling pressure type pressure stalk equipment of the present invention, fixed roll (2) diameter 700mm, upper action roller (3) and lower action roller (4) diameter are 500mm.The fixed roll (2) of rolling device is installed on equipment rack (1), to be fixedly connected formation one rigid unitary with frame, upper action roller (3) and lower action roller (4) are installed in frame respectively by plain bearing housing, upper action roller and the fixed roll line of centres and horizontal line have angle, lower action roller and the fixed roll line of centres and horizontal line also have angle, in the present embodiment, the angle of two angles is 30 °, and upper action roller (3), lower action roller (4) were distributed in the upper and lower of fixed roll central horizontal line.Upper action roller scraper (8) is installed between action roller (3) and lower action roller (4), fixed roll scraper (5) is installed on fixed roll (2) below, and lower action roller scraper (10) is installed on lower action roller (4) below.Row's stalk sheet devices (16) is installed on fixed roll scraper (5), lower action roller scraper (10) below.Reason stalk device (15) is installed on above fixed roll (2) and upper action roller (3) crush zone.Fixed roll (2), upper action roller (3), lower action roller (4) are separately installed with fixed roll profit roller system (6), upper action roller profit roller system (7), lower action roller profit roller system (9).
During work, after expanded cabo manager's stalk device (15) arranges by certain sequence, first the first crush zone entered between fixed roll (2) and upper action roller (3) completes first time, and to obstruct sheet ironed, stalk sheet after pressure directly can fall to the second crush zone between fixed roll (2) and lower action roller (4), or stick on fixed roll (2) and enter the second crush zone, or stick to action roller (3) and drop into into the second crush zone through upper action roller scraper (8) shovel, complete the extruding of stalk sheet second time thus.Gap between the fixed roll (2) of the first crush zone and upper action roller (3) can press lash adjusting device (11) to regulate along 30 ° of directions by one by upper action roller (3), and the gap between the fixed roll (2) of the second crush zone and lower action roller (4) can press lash adjusting device (12) to regulate along 30 ° of directions by two by lower action roller (4).First crush zone gap is 0.50mm-0.65mm, and the second crush zone gap is 0.10mm-0.15mm.When pressing stalk, the first crush zone gap is larger than the second crush zone gap, and like this, what offal can be incremental carries out the thickness 0.2 ~ 0.4mm being squeezed to requirement for twice on same equipment, reaches and can mix the object of cutting with smoked sheet.Be installed on the extruding force between action roller (3), the upper action roller hydraulic system (13) of lower action roller (4) plain bearing housing, lower action roller hydraulic system (14) adjustable pressure roller; ensure the stability of stalk sheet molding thickness, play the protective effect to pressure roller when hard object enters crush zone simultaneously.The upper action roller scraper (8) being installed on action roller (3) plays the effect of the upper action roller (3) of cleaning, can keep off into the second crush zone by the stalk sheet that shovel falls simultaneously; The stalk slice bar sticking to fixed roll (2) and lower action roller (4) falls by fixed roll scraper (5), lower action roller scraper (10), makes its row of entering obstruct sheet devices (16).Stalk sheet presses to obtain more thin easier roll banding, for preventing roll banding problem, fixed roll profit roller system (6), upper action roller profit roller system (7), lower action roller profit roller system (9) can be enabled, at the surface spray-coating humectant of pressure roller, form one deck humectant film between stalk sheet and roll surface, stalk sheet is easy to shovel and falls.Prewired humectant is the mixed aqueous solution of sorbierite mass percent 33% and propane diols mass percent 7%.After roller profit roller system (6), upper action roller profit roller system (7), lower action roller profit roller system (9) atomization, be sprayed on roll surface, the addition of spraying humectant is the percentage 1.0% ~ 1.3% of stalk tablet quality.Integrated equipment erection space is 5m
2, and the pattern of upper entering and lower leaving, all make this equipment can be installed in existing expanded cabo production line back segment smoothly.In addition, the pattern of this upper entering and lower leaving also has without the need to transmitting device, and after a pressure, namely stalk sheet connects the feature fed intake to two straightenings.This vertical version effectively can improve space availability ratio with two roller relatively, thus reduces venue cost.The roll surface center of circle of three rollers is connected, for the length of side is the equilateral triangle of 600mm, through ensure that upper action roller scraper (8) and lower action roller moisten the installing space of roller system (9) with the appropriate design of fixed roll (2) and upper action roller (3), lower action roller (4) diameter, and then ensure that and obstruct sheet effect.
Embodiment in the utility model, only for being described the utility model, does not form the restriction to utility model scope, other equivalent in fact substituting, all in the utility model protection domain that those skilled in that art can expect.
Claims (10)
1. a continuous rolling integral type pressure stalk equipment, by frame (1), rolling device, doctor blade system, profit roller system, press roll clearance adjustment apparatus, hydraulic system, reason stalk device (15) and row's stalk sheet devices (16) composition, it is characterized in that, rolling device comprises fixed roll (2), upper action roller (3), lower action roller (4), doctor blade system comprises fixed roll scraper (5), upper action roller scraper (8), lower action roller scraper (10), press roll clearance adjustment apparatus comprises a pressure lash adjusting device (11), two pressures lash adjusting device (12), upper action roller (3), fixed roll (2) and lower action roller (4) distribute in side product word.
2. a kind of continuous rolling integral type pressure stalk equipment according to claim 1, it is characterized in that, described profit roller system comprises fixed roll profit roller system (6), upper action roller profit roller system (7), lower action roller profit roller system (9), described hydraulic system comprises action roller hydraulic system (13), lower action roller hydraulic system (14), described fixed roll (2) is installed in the draw-in groove of frame described in equipment (1) brace summer by fixed bearing block, to be fixedly connected formation one rigid unitary with described frame (1).
3. a kind of continuous rolling integral type pressure stalk equipment according to claim 1, it is characterized in that, reasonable stalk device is installed at described upper action roller (3) and described fixed roll (2) charging aperture place, makes expanded cabo by the crush zone entered between described upper action roller (3) and described fixed roll (2) that necessarily sorts.
4. any one the continuous rolling integral type pressure stalk equipment according to claim 1-3, after it is characterized in that described upper action roller (3) is installed on frame by plain bearing housing, described upper action roller (3) and fixed roll (2) line of centres same level direction have angle, upper action roller (3) can move along this angle and fixed roll (2) center line connecting direction, by the gap of pressure lash adjusting device (11) namely between adjustable upper action roller (3) and fixed roll (2) roll surface to 0.50-0.65mm, to obtain the stalk sheet of different-thickness.
5. a kind of continuous rolling integral type pressure stalk equipment according to claim 4, it is characterized in that described fixed roll (2), described upper action roller (3), described lower action roller (4) are driven by a reducing motor respectively, three pressure roller linear velocity are realized consistent by frequency control, described fixed roll (2) rotates in the direction of the clock, and described upper action roller (3) and described lower action roller (4) are by counterclockwise rotating.
6. a kind of continuous rolling integral type pressure stalk equipment according to claim 4, the described upper action roller scraper (8) that it is characterized in that being installed on described upper action roller (3) below had both played the effect of the upper action roller roll surface of cleaning, stalk sheet after first time extruding can be imported again the crush zone between described fixed roll (2) and described lower action roller (4), realize extruding for the second time in succession, described fixed roll (2), described lower action roller (4) is separately installed with described fixed roll scraper (5), described lower action roller scraper (10), the stalk slice bar sticking to fixed roll and lower action roller falls by it.
7. a kind of continuous rolling integral type pressure stalk equipment according to claim 4, after it is characterized in that described lower action roller (4) is installed on frame by plain bearing housing, described lower action roller (3) is positioned at described upper action roller lower position, described lower action roller (4) and described fixed roll (2) line of centres same level direction have angle, described lower action roller (4) can be moved along this angle and described fixed roll (2) center line connecting direction, by described two gaps of pressure lash adjusting device (12) namely between adjustable described lower action roller (4) and described fixed roll (2) roll surface to 0.10-0.15mm, to obtain the stalk sheet requiring desired thickness.
8. a kind of continuous rolling integral type pressure stalk equipment according to claim 7, it is characterized in that described upper action roller (3) and described lower action roller (4) were distributed in the upper and lower both sides of horizontal line at described fixed roll (2) center, described upper action roller (3) is all less than 90 degree with angle formed by fixed roll (2) line of centres same level direction and described lower action roller (4) with angle formed by described fixed roll (2) line of centres horizontal direction.
9. any one the continuous rolling integral type pressure stalk equipment according to claim 5-8, is characterized in that described upper action roller (3) and described lower action roller (4) can adjust pressure between pressure roller respectively by described upper action roller hydraulic system (13), described lower action roller hydraulic system (14).
10. any one the continuous rolling pressure type one pressure stalk equipment according to claim 1-3, it is characterized in that occurring roll banding phenomenon for preventing during pressure stalk, fixed roll profit roller system (6), upper action roller profit roller system (7), lower action roller profit roller system (9) can be enabled, at the surface spray-coating humectant of pressure roller.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520223278.5U CN204653751U (en) | 2015-04-14 | 2015-04-14 | A kind of continuous rolling integral type pressure stalk equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520223278.5U CN204653751U (en) | 2015-04-14 | 2015-04-14 | A kind of continuous rolling integral type pressure stalk equipment |
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| CN204653751U true CN204653751U (en) | 2015-09-23 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108703407A (en) * | 2018-07-06 | 2018-10-26 | 河南省新之林机电设备有限公司 | Sheeting chopping molding machine |
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2015
- 2015-04-14 CN CN201520223278.5U patent/CN204653751U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108703407A (en) * | 2018-07-06 | 2018-10-26 | 河南省新之林机电设备有限公司 | Sheeting chopping molding machine |
| CN108703407B (en) * | 2018-07-06 | 2023-06-09 | 河南省新之林机电设备有限公司 | Sheet material shredding and forming device |
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