CN101828672B - Method for processing soft-surface noodles and noodle processing machine - Google Patents

Method for processing soft-surface noodles and noodle processing machine Download PDF

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Publication number
CN101828672B
CN101828672B CN2010101900803A CN201010190080A CN101828672B CN 101828672 B CN101828672 B CN 101828672B CN 2010101900803 A CN2010101900803 A CN 2010101900803A CN 201010190080 A CN201010190080 A CN 201010190080A CN 101828672 B CN101828672 B CN 101828672B
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cylinder
compacting
compacting cylinder
diameter
noodle
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CN2010101900803A
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CN101828672A (en
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杨明德
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Abstract

The invention discloses a method for processing soft-surface noodles and a noodle processing machine. The method comprises the following steps of: mixing flour and water in a certain ratio of weight part to make soft dough; controlling the rolling ratio of the dough; performing a plurality of processes of the noodle processing machine to press the dough into face skin; and finally, cutting and curing the face skin to obtain finished products. Due to the adoption of the noodle processing machine, based on ensuring the flavor of conventional manually-made noodles industrialized and standardized production is formed by replacing conventional manual making of the soft-surface noodles by mechanical production, so the labor intensity is reduced, the productivity effect is improved, and the original flavor of manually-made noodles is preserved.

Description

A kind of processing method of soft noodles and noodle processing machine
Technical field
The present invention relates to field of food, specifically a kind of processing method of soft noodles and noodle processing machine.
Background technology
Noodles are a kind of flour Jia Shui with cereal or beans and become dough, afterwards or press or roll and make sheet and cut or press, perhaps use means such as rubbing with the hands, draw, pinch, it is (narrow or wide to make strip, flat or round) or strip, finally by boil, stir-fry, braised, the fried a kind of food that forms.It originates from China, and history of long standing and well established is arranged, and has deposited record between year in the Chinese Eastern Han Dynasty, so far above more than 1,900 year.
Traditional-handwork is made soft noodles, and labour intensity is large, and is time-consuming, and inefficiency.To modern age people invented the hand noolde machine tool, improved efficient.Along with the development of technology, the appearance of electric noodles-making machine tool has improved production efficiency greatly, has reduced labour intensity.All kinds of mechanical noodles process equipment of prior art, all be to increase the benefit, the reduction cost is purpose, the wetted surface, vermicelli, macaroni, inner wrapping noodles etc. of producing various characteristics come into the market to sell, and existing plant equipment can only be 1 to the part by weight of flour and water: the production efficiency that the synthetic dough performance of 0.2-0.35 scope is larger and, the machine-processed sensory of noodles quality of producing does not all reach the mouthfeel effect of traditional-handwork face.
Summary of the invention
It is good that the technical problem to be solved in the present invention provides a kind of finished product mouthfeel, can keep the take taxi processing method of soft noodles of original local flavor of hand.
It is good that another technical problem that will solve of the present invention provides a kind of finished product mouthfeel, can keep hand soft the noodle processing machine of original local flavor of taking taxi.
And noodle processing machine,, it is complicated to have solved existing operation, and the finished product mouthfeel is poor, the problem of the phenomenon of gluten network fracture in the processing.
Technical scheme of the present invention is:
A kind of processing method of soft noodles is characterized in that: may further comprise the steps:
(1), with flour and water by 1: then the weight part ratio of 0.4-0.6 mixes delivers in the dough mixing machine and becomes soft dough;
(2), the first suppression process of soft dough being delivered to noodle press is pressed into the face cake of 5-7 millimeters thick, then be pressed into successively the face cake of 3-5 millimeters thick through the second suppression process of noodle press, the 3rd road suppression process is pressed into the face cake of 1-3 millimeters thick;
(3), the face cake of 1-3 millimeters thick cuts into soft noodles through cutting knife, then enters in the boiling water of inherent 95-100 ℃ of curing pot of noodle processing machine slaking 1-3 minute, gets finished product.
Described first operation is to the quantitative Treatment of carrying out the finished product noodles between the second operation work, the deal of namely distributing every bowl of finished product noodles.
Comprise dough mixing machine, transport tape, Noodle forming machine and curing pot, described dough mixing machine is connected with Noodle forming machine by transport tape, and described curing pot is installed on the below of Noodle forming machine.
Described Noodle forming machine comprises motor, 2 side plates, transmission system, compacting cylinder and cutting knifes, described motor, compacting cylinder and cutting knife are fixedly installed between 2 blocks of side plates, and motor and compacting cylinder, cutting knife are in transmission connection by the installing hole on the biside plate and transmission system; Described compacting cylinder comprises 3 roads compactings cylinder, and first compacting cylinder is arranged in the top, and second compacting cylinder is arranged in middle, and the 3rd road compacting cylinder is arranged in below; Cutting knife is installed on the below of the 3rd road compacting cylinder.
Gap between the described first compacting cylinder is 5-8mm, and the gap between the second compacting cylinder is 2.5-5.5mm, and the gap between the 3rd road compacting cylinder is 1-3.5mm; The diameter of first cylinder is 52-57mm, and the diameter of second cylinder is 58-60mm, and the diameter of the 3rd road cylinder is 60.5-61mm; Gap between first cylinder and the second cylinder is 0.8-1.2mm, and the gap between second cylinder and the 3rd road cylinder is 0.05-0.15mm.
Described transmission system comprises travelling gear, belt wheel and driving-belt, described drive is connected with each cylinder, motor and cutting knife by installing hole, the described drive that is connected with cylinder is in transmission connection with the drive that is connected with motor by driving-belt, and the described drive that is connected with cutting knife is connected with the drive transmission that is connected with cylinder; On described and the drive that motor is connected manual bull stick is installed.
Between per pass compacting cylinder and two blocks of side plates the filling baffle plate is installed, the thickness of the filling baffle plate of first compacting cylinder both sides is 1.4-1.6mm, and its race diameter is 78-82mm; The thickness of the filling baffle plate of second compacting cylinder both sides is 1.4-1.6mm, and its race diameter is 73-77mm; The thickness of the filling baffle plate of compacting cylinder both sides, the 3rd road is 1.4-1.6mm, and its race diameter is 68-72mm.
Be coated with polytetrafluoroethylene (PTFE) or be coated with chromium on described compacting cylinder and the cutting knife.
The both sides of described cutting knife are equipped with fixed head, and described fixed head is fixedly connected with by installing hole with sideboard on being installed on the biside plate lateral wall.
The diameter of first compacting cylinder is less than the diameter of second compacting cylinder, and the diameter of second compacting cylinder is less than the diameter of the 3rd road compacting cylinder; The linear velocity of the cylinder of three groups of different-diameters is identical.
The control of the weight portion of flour of the present invention and water has guaranteed mouthfeel and the ductility of noodles, and work continuously by process flow dough is pressed into musculus cutaneus, the control of the calendering ratio of every procedure has guaranteed not destroy soft gluten network tissue, kept the hand mouthfeel style of taking taxi, entrance is lubricious, chewiness is tasty and refreshing, boils for a long time oilinessly, and bright fragrance is beautiful.
The diameter of three road pressure surface cylinders of the present invention increases progressively successively, and the diameter of cylinder of top is less than the intermediate calender rolls diameter, and the intermediate calender rolls diameter is less than below diameter of cylinder; The cylinder group of three groups of different-diameters is through the effect of drive with driving-belt, and its linear velocity is consistent, the noodles of 500mm length at the uniform velocity through three road cylinder group, guarantee that the noodles of suppressing settle at one go, noodles the inhomogeneous phenomenon that stretches can not occur.The linear velocity computing formula is as follows:
The first series cylinder is about 200mm to the vertical range of cylinder cutting knife, adds that the length of noodles own adds 500mm; Linear velocity is (500+200) mm/10s=70mm/s.
Between the inner ring compacting cylinder of per pass compacting cylinder of the present invention and the biside plate filling baffle plate is installed, guaranteed that the face piece pushes in a relatively airtight space, and can not enter into biside plate and the slit of compacting between the cylinder, avoided the impact of residual dough on using later.
Be coated with polytetrafluoroethylene (PTFE) or be coated with chromium on described compacting cylinder and the cutting knife, prevent from being stained with on cylinder and the cutting knife overall operation that dough affects noodles processing.
On described and the drive that motor is connected manual bull stick is installed, is convenient to the manual use of noodle processing machine, prevent the work because of outage influence surface machine, so just guaranteed that flour stranding machine all is in the state of running constantly.
The present invention substitutes the effect that traditional-handwork is made soft noodles by mechanization production, guaranteeing that traditional-handwork makes the basis of local flavor and form industrialization, standardized production, has alleviated labour intensity, has improved productivity effect, has kept hand original local flavor of taking taxi.
Description of drawings
Fig. 1 is the structural representation of embodiment of the invention noodle processing machine.
Fig. 2 is the structural representation of the Noodle forming machine of the embodiment of the invention.
Fig. 3 is the blast structural representation of the Noodle forming machine of the embodiment of the invention.
Fig. 4 is the structural representation of the drive that is connected with motor of the embodiment of the invention.
The specific embodiment
A kind of processing method of soft noodles may further comprise the steps:
(1), with flour and water by 1: the weight part ratio of 0.4-0.6 mixes in the dough mixing machine of then delivering to noodle processing machine and becomes soft dough;
(2), the first suppression process of soft dough being delivered to the noodle press of noodle processing machine is pressed into the face cake of 6 millimeters thick, the deal of every bowl of finished product noodles is namely distributed in the rationed processing that the face cake of 6 millimeters thick carries out the finished product noodles, then the face cake after rationed is pressed into the face cake of 4 millimeters thick successively through the second suppression process of noodle press, the 3rd road suppression process is pressed into the face cake of 1.8 millimeters thick;
(3), the face cake of 1.8 millimeters thick cuts into soft noodles through the cutting knife of noodle processing machine, then enters in the boiling water of inherent 95-100 ℃ of curing pot of noodle processing machine slaking 1-3 minute, gets finished product.
See Fig. 1, Fig. 2, Fig. 3, Fig. 4, noodle processing machine comprises dough mixing machine 31, transport tape 32, Noodle forming machine 33 and curing pot 34, and dough mixing machine 31 is connected with Noodle forming machine 33 by transport tape 32, and curing pot 34 is installed on the below of Noodle forming machine 33.Noodle forming machine 32 comprises motor 1, biside plate 28,29, transmission system, compacting cylinder 7,11,14,18,21,30 and cutting knife 26, compacting cylinder 7,11,14,18,21,30 and cutting knife 26 on be coated with polytetrafluoroethylene (PTFE) or be coated with chromium; Motor 1, the compacting cylinder 7,11,14,18,21,30 and cutting knife 26 be fixedly installed between the biside plate 28,29, and cutting knife 26 is installed on the below of compacting cylinder 7 and 30, and cylinder 7 processed, 11,14,18,21,30 cutting knifes 26 are in transmission connection by the installing hole on the biside plate 28,29 and transmission system; The compacting cylinder comprises 3 roads compacting cylinder, gap between the first compacting cylinder 18,21 of the top is 5-8mm, gap between the middle second compacting cylinder 11,14 is 2.5-5.5mm, and the gap between the 3rd road compacting cylinder 7,30 of below is 1-3.5mm; First cylinder 18,21 diameter are 52-57mm, and second cylinder 11,14 diameter are 58-60mm, and the 3rd road cylinder 7,30 diameter are 60.5-61mm.By the allotment of transmission system, the cylinder of three groups of different-diameters keeps identical linear velocity.First cylinder 18,21 and second cylinder 11,14 between the gap be 0.8-1.2mm, the gap between second cylinder 11, the 14 and the 3rd road cylinder 7,30 is 0.05-0.15mm.
Transmission system includes travelling gear, belt wheel and driving-belt, cylinder 7,11,14,18,21,30 axles of being connected with cutting knife pass that installing hole on the side plate 28,29 is connected with drive, motor 1 with connect, the drive 4 that is connected with cylinder is in transmission connection with the drive 2 that is connected with motor by driving-belt 3, and the drive 23 that is connected with cutting knife is connected with drive 22 transmissions that are connected with cylinder; See Fig. 4, manual bull stick 35 is installed on the drive 2 that is connected with motor.
Be equipped with between per pass compacting cylinder and the biside plate and fill baffle plate 36,37,38,39,40,41, the filling baffle plate 36 of first compacting cylinder both sides, 37 thickness are 1.4-1.6mm, and diameter is 78-82mm; The filling baffle plate 38 of second compacting cylinder both sides, 39 thickness are 1.4-1.6mm, and diameter is 73-77mm; The filling baffle plate 40 of compacting cylinder both sides, the 3rd road, 41 thickness are 1.4-1.6mm, and diameter is 68-72mm.
The both sides of cutting knife 26 are equipped with fixed head 24, and fixed head 24 is fixedly connected with by installing hole with sideboard 25 on being installed on the biside plate lateral wall.
It is 0.016KW=16W that motor 1 power of power is provided, so the power of considering is that may to have deviation to select larger power be 70 watts to imagination with moment, while is asked 70mm/s so motor speed should turn for per minute 20 in order to guarantee linear velocity, and voltage is 220 volts of normal domestic voltages.

Claims (6)

1. soft noodle processing machine is characterized in that:
Comprise dough mixing machine, transport tape, Noodle forming machine and curing pot, described dough mixing machine is connected with Noodle forming machine by transport tape, and described curing pot is installed on the below of Noodle forming machine;
Described Noodle forming machine comprises motor, 2 side plates, transmission system, compacting cylinder and cutting knifes, described motor, compacting cylinder and cutting knife are fixedly installed between 2 blocks of side plates, and motor and compacting cylinder, cutting knife are in transmission connection by the installing hole on the biside plate and transmission system; Described compacting cylinder comprises 3 roads compactings cylinder, and first compacting cylinder is arranged in the top, and second compacting cylinder is arranged in middle, and the 3rd road compacting cylinder is arranged in below; Cutting knife is installed on the below of the 3rd road compacting cylinder;
Between per pass compacting cylinder and the biside plate filling baffle plate is installed, the thickness of the filling baffle plate of first compacting cylinder both sides is 1.4-1.6mm, and its race diameter is 78-82mm; The thickness of the filling baffle plate of second compacting cylinder both sides is 1.4-1.6mm, and its race diameter is 73-77mm; The thickness of the filling baffle plate of compacting cylinder both sides, the 3rd road is 1.4-1.6mm, and its race diameter is 68-72mm.
2. noodle processing machine according to claim 1 is characterized in that: the gap between the described first compacting cylinder is 5-8mm, and the gap between the second compacting cylinder is 2.5-5.5mm, and the gap between the 3rd road compacting cylinder is 1-3.5mm; The diameter of first cylinder is 52-57mm, and the diameter of second cylinder is 58-60mm, and the diameter of the 3rd road cylinder is 60.5-61mm; Gap between first cylinder and the second cylinder is 0.8-1.2mm, and the gap between second cylinder and the 3rd road cylinder is 0.05-0.15mm.
3. noodle processing machine according to claim 1, it is characterized in that: described transmission system comprises travelling gear, belt wheel and driving-belt, described drive is connected with each cylinder, motor and cutting knife by installing hole, the described drive that is connected with cylinder is in transmission connection with the drive that is connected with motor by driving-belt, and the described drive that is connected with cutting knife is connected with the drive transmission that is connected with cylinder; On described and the drive that motor is connected manual bull stick is installed.
4. noodle processing machine according to claim 1 is characterized in that: be coated with polytetrafluoroethylene (PTFE) or be coated with chromium on described compacting cylinder and the cutting knife.
5. noodle processing machine according to claim 1, it is characterized in that: the both sides of described cutting knife are equipped with fixed head, and described fixed head is fixedly connected with by installing hole with sideboard on being installed on the biside plate lateral wall.
6. noodle processing machine according to claim 1 is characterized in that: the diameter of first compacting cylinder is less than the diameter of second compacting cylinder, and the diameter of second compacting cylinder is less than the diameter of the 3rd road compacting cylinder; The linear velocity of the cylinder of three groups of different-diameters is identical.
CN2010101900803A 2010-05-28 2010-05-28 Method for processing soft-surface noodles and noodle processing machine Expired - Fee Related CN101828672B (en)

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CN102599206B (en) * 2011-12-09 2014-03-05 成都索拉泰克精密机械有限公司 Three-knife noodle press
CN103181524B (en) * 2013-03-26 2014-03-05 浦江县盘溪手工面专业合作社 Hand-pulled noodle semi-finished product preparation method and Hand-pulled noodle semi-finished product packing component
CN103988861B (en) * 2014-05-07 2017-03-08 瑞迪恩达(北京)电器科技发展有限公司 Roll and cut one-shot forming noodle machine structure and noodle making boils all-in-one
CN109349287A (en) * 2018-09-12 2019-02-19 刘道灵 One kind being used for intelligence manufacture equipment
CN113109285B (en) * 2021-04-09 2022-07-15 淄博盖米测控系统有限公司 Moisture monitoring system for noodle production line

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JPS61173755A (en) * 1985-01-29 1986-08-05 Katsuji Endo Preparation of noodle
JP2702073B2 (en) * 1994-07-15 1998-01-21 東洋水産株式会社 Production method of raw type packed Chinese noodles
JP2750671B2 (en) * 1995-05-18 1998-05-13 サンヨー食品株式会社 Noodle strings with good resilience and method for producing the same
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