CN109176662A - Food cut-flower, slitting all-in-one machine and its processing method - Google Patents
Food cut-flower, slitting all-in-one machine and its processing method Download PDFInfo
- Publication number
- CN109176662A CN109176662A CN201811186917.XA CN201811186917A CN109176662A CN 109176662 A CN109176662 A CN 109176662A CN 201811186917 A CN201811186917 A CN 201811186917A CN 109176662 A CN109176662 A CN 109176662A
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- China
- Prior art keywords
- station component
- idler wheel
- cut
- musculus cutaneus
- slitting
- Prior art date
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- 235000013305 food Nutrition 0.000 title claims abstract description 69
- 238000003672 processing method Methods 0.000 title claims abstract description 14
- 238000005096 rolling process Methods 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 17
- 230000008569 process Effects 0.000 claims abstract description 15
- 230000001360 synchronised effect Effects 0.000 claims abstract description 5
- 238000005520 cutting process Methods 0.000 claims description 28
- 230000001105 regulatory effect Effects 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 8
- 239000004677 Nylon Substances 0.000 claims description 7
- 230000033001 locomotion Effects 0.000 claims description 7
- 229920001778 nylon Polymers 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 7
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical group C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 235000019640 taste Nutrition 0.000 abstract description 6
- 235000013339 cereals Nutrition 0.000 description 14
- 229920002752 Konjac Polymers 0.000 description 7
- 230000011218 segmentation Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 235000011888 snacks Nutrition 0.000 description 5
- 235000013409 condiments Nutrition 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 235000011194 food seasoning agent Nutrition 0.000 description 3
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 235000008429 bread Nutrition 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 230000005489 elastic deformation Effects 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000005180 public health Effects 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/34—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut
- B26D1/40—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a rotary member
- B26D1/405—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a rotary member for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/18—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
- B26D3/22—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like using rotating knives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Formation And Processing Of Food Products (AREA)
Abstract
The problem of the present invention provides a kind of food cut-flower, slitting all-in-one machine and its processing methods, are related to food processing machinery field, solve and lack food cut-flower, cut the processing equipment integrally completed, existing way inefficiency；The device includes rack, inlet port and outlet port, is provided with the first station component, second station component and 3rd station component in rack；Above-mentioned every group of station component includes the idler wheel of driving device and two opposite synchronous rotaries, is carved with reticulate pattern or straight grain to suppress reticulate pattern lines on two idler wheels of the first station component；In second station component, an idler wheel is material-feeding rolling wheels, another idler wheel is equipped with multiple pressure groove knifes, and both ends are provided with rounding knife；In 3rd station component, an idler wheel is material-feeding rolling wheels, has multiple cutters on another idler wheel；The present invention is used to food cut-flower, slitting being incorporated into one, and above process high production efficiency, product strip length and width are uniform, taste is uniform, human cost is saved, convenient for management.
Description
Technical field
The present invention relates to food processing machinery technical field, more particularly, to a kind of food cut-flower, slitting all-in-one machine and its
Processing method.
Background technique
With the raising of Chinese national economy development and inhabitant's consumption level, snack food has become people's daily bread and disappears
Important component in taking.Food industry is the industry for having market to have development, and bread is the staff of life, has a meal first, food
It is everybody indispensable major issue.The annual total output value of snack food and sales volume all trillion or more, wherein 2.6 hundred million it is each
Class students and young and middle-aged personnel are the loyal beans vermicelli of snack food.
Wherein, the raw material of snack food includes a variety of, such as konjaku.Konjaku is Araeceae, belongs to herbaceos perennial.
It is that a kind of natural health care that high microsteping is low in calories has edible and medicinal function.1998, the second batch that the Ministry of Public Health announces
In 16 kinds of new food resources, konjaku is one of them.Currently, China have within the border more than 30 large sizes and more than 170 families it is middle-size and small-size with
Konjaku is the food factory of raw material every year to the demand to konjaku powder in 2000t, it is contemplated that domestic annual demand in 10 years
All in ten thousand t of 1-2.It is consumer favorite using a variety of snack food that konjaku is produced as raw material.
Applicants have discovered that at least there is following technical problem in the prior art: preparing above-mentioned the stopping for raw material with konjaku etc.
When not busy food, it usually needs be cut into strip, and in order to meet the needs of a variety of different tastes, difference is usually spilt on strip food
The condiment of taste, how to make flavouring intake uniformity is that researcher is dedicated to solving the problems, such as；Applicants have discovered that will food
It is uniform convenient for the intake of taste condiment that reticulation patterns are cut on product surface, but is usually that substep carries out in existing food processing equipment
Above-mentioned process, production efficiency is low, lacks the cut-flower of food, slitting in the processing equipment of one.
Summary of the invention
The purpose of the present invention is to provide a kind of food cut-flower, slitting all-in-one machine and its processing methods, to solve existing skill
Lack food cut-flower, the processing equipment integrally completed of slitting present in art, the technical issues of existing production method inefficiency；
Many technical effects elaboration as detailed below that optimal technical scheme in many technical solutions provided by the invention can be generated.
To achieve the above object, the present invention provides following technical schemes:
Food cut-flower provided by the invention, slitting all-in-one machine, comprising:
Rack, is provided with inlet port and outlet port in the rack, in the rack successively by feed inlet to discharge outlet
It is provided with the first station component, second station component and 3rd station component；Above-mentioned every group of station component includes driving dress
The idler wheel with two opposite synchronous rotaries is set, the driving device and two idler wheels pass through gear drive；
Wherein, reticulate pattern or straight grain are carved with to suppress reticulate pattern lines on two idler wheels of the first station component；
In second station component, one of them described idler wheel is material-feeding rolling wheels, and the middle part of another idler wheel is equipped with more
A pressure groove knife is provided with rounding knife musculus cutaneus is divided into uniform sheet to suppress groove, both ends；
In 3rd station component, one of them described idler wheel is material-feeding rolling wheels, is cut on another described idler wheel with multiple
Knife is cut into strip to cut off groove, by sheet musculus cutaneus.
Preferably, the material-feeding rolling wheels in the material-feeding rolling wheels and the 3rd station component in the second station component are
It is carved with the nylon roller on straight grain road in surface.
Preferably, the rounding knife is discoid, and the rounding knife and the idler wheel are coaxially disposed.
Preferably, the cutter is strip, and multiple cutters are uniformly distributed on the idler wheel by cutter cutting ferrule,
The cutter extends along the axis direction of the idler wheel.
Preferably, the driving device is the servo motor for being connected with retarder, and one end of the idler wheel is provided with master
Movable tooth wheel set, the other end of the idler wheel are provided with driven tooth wheel set, and the driving tooth wheel set and the driven tooth wheel set pass through
Idler wheel axis connection, the output shaft of the servo motor are connect with the driving tooth wheel set, the driven tooth wheel set include two from
Moving gear, and the modulus of two driven gears and the number of teeth are equal；The servo motor drive the rotation of driving tooth wheel set to
The driven gear secondary motion is driven so that two roller bearings with station component rotate synchronously in opposite directions.
The driving device is the servo motor for being connected with retarder, and one end of the idler wheel is provided with driving gear
Pair, the other end of the idler wheel are provided with driven tooth wheel set, and the driving tooth wheel set and the driven tooth wheel set pass through roller shaft
Connection, the output shaft of the servo motor are connect with the driving tooth wheel set, and the driven tooth wheel set includes two driven gears,
And the modulus and the number of teeth of two driven gears are equal；The servo motor drives the rotation of driving tooth wheel set to described in drive
Driven gear secondary motion is so that two roller bearings with station component rotate synchronously in opposite directions.
Preferably, regulating device is provided with to adjust the distance between two idler wheels on every group of station component.
Preferably, the regulating device includes:
Two U-shaped rails of horizontal direction, be set to every group described in idler wheel both ends, and two U-shaped rails
Central axes are in the same plane；
It is all provided in each U-shaped rails there are two bearing block, the bearing block can slide in the U-shaped rails, often
The both ends of a idler wheel are connected in the corresponding U-shaped rails by the bearing block, are connected between two bearing blocks
Compressed spring is connected to,；
Baffle is set to the open end of the U-shaped rails；
It is provided with handwheel in each U-shaped rails, be threadedly coupled with the baffle and abuts the adjacent bearing block.
Preferably, water inlet pipe is provided at the feed inlet, one end of the water inlet pipe is connected with spray head, and the spray head prolongs
The machine frame inside is extended to sprinkling buck at the musculus cutaneus between the idler wheel.
Preferably, the driving device in each station component is electrically connected with controller, the surface of the controller
It is provided with control panel, the controller controls the revolving speed of servo motor described in the driving device.
The present invention also provides it is a kind of based on above-mentioned food cut-flower, cut all-in-one machine food cut-flower, slitting processing method,
The following steps are included:
S1: musculus cutaneus raw material is added into the feed inlet, the first station component is by musculus cutaneus surface rolling at reticulate pattern；
S2: musculus cutaneus enters the second station component, the institute under the drive of material-feeding rolling wheels, on the second station component
It states pressure groove knife and musculus cutaneus is suppressed into equally distributed groove, musculus cutaneus is cut into sheet by the rounding knife；
S3: musculus cutaneus enters the 3rd station component, and under the drive of material-feeding rolling wheels, multiple cutters are by the ditch of musculus cutaneus
It is cut off at slot, sheet musculus cutaneus is cut into uniform strip；
S4: the strip food with decorative pattern is sent out by discharge port, into next process.
Food cut-flower, slitting all-in-one machine and its processing method provided by the invention, compared with prior art, have has as follows
Beneficial effect:
1, three station components are arranged in rack: the first station component carries out reticulate pattern compacting, guarantees that flavouring intake is equal
It is even；Second station component carries out uniform indent and musculus cutaneus cutting, and indent is for the ease of 3rd station group convenient for cutting ditch flute profile
Into strips, musculus cutaneus cutting is the sheet in order to which musculus cutaneus to be cut into even length, into strips convenient for further cutting；3rd station group
Part cuts groove, to form size strip unanimously and the food with embossing pattern；Above-mentioned station group cooperates, by food
Cut-flower, slitting are incorporated into one, improve production efficiency.
2, in the processing of food surface cut-flower, one is the aesthetic appearance of strip food shape is strengthened, the second is in food table
Face has reticulate pattern to have straight grain again, increases the permeability of seasoning, the comfort of uniformity, mouthfeel.
3, the idler wheel of each station component is connected with servo motor (even retarder), and by gear auxiliary driving, respectively
It forms that modulus is equal, the rotary speed movements such as contrary, guarantees the synchronism of rotation speed.
4, by the regulating device in rack, rotate handwheel easily carry out reticulate pattern cut-flower depth, peppery trench depth and
It is segmented the control of cutting.
5, above-mentioned integrated process production efficiency is higher, and strip length and width are uniform, taste is uniform, save manpower at
This, facilitates production, convenient for management.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is food cut-flower of the present invention, the three-dimensional structure diagram for cutting all-in-one machine；
Fig. 2 is food cut-flower, the main view for cutting all-in-one machine；
Fig. 3 is the three-dimensional structure diagram of the first station component, second station component and 3rd station component；
Fig. 4 is the main view of the first station component, second station component and 3rd station component；
Fig. 5 is the side view of the first station component, second station component and 3rd station component；
Fig. 6 is the structure chart of regulating device in 3rd station component；
Fig. 7 be food cut-flower of the present invention, cut processing method preceding two work step process drawing；
Fig. 8 be food cut-flower, cut processing method third work step artwork.
1, rack in figure；2, feed inlet；3, discharge port；4, the first station component；401, with the idler wheel of reticulate pattern；5, the second work
Hyte part；501, pressure groove knife；502, rounding knife；6,3rd station component；601, cutter；602, material-feeding rolling wheels；604, cutter card
Set；7, servo motor；8, driving gear；9, driven gear；10, handwheel；11, bearing block；12, compressed spring；13, U-shaped rails；
14, baffle；15, water inlet pipe；16, the musculus cutaneus of the first work step；17, the musculus cutaneus of the second work step；18, the musculus cutaneus of third work step.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical solution of the present invention will be carried out below
Detailed description.Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, those of ordinary skill in the art are obtained all without making creative work
Other embodiment belongs to the range that the present invention is protected.
In the description of the present invention, it is to be understood that, term " center ", " length ", " width ", " height ", "upper",
The orientation of instructions such as "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside", " side " or
Positional relationship is to be merely for convenience of description of the present invention and simplification of the description based on attached orientation or positional relationship shown in FIG. 1, without
It is that the equipment of indication or suggestion meaning or element must have a particular orientation, be constructed and operated in a specific orientation, therefore not
It can be interpreted as limitation of the present invention.In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or two
More than.
The present invention provides a kind of food cut-flowers, slitting all-in-one machine, referring to Figures 1 and 2, Fig. 1 be food cut-flower of the present invention,
The three-dimensional structure diagram of all-in-one machine is cut, Fig. 2 is food cut-flower, the main view for cutting all-in-one machine；Include: rack 1, is set in rack 1
It is equipped with feed inlet 2 and discharge port 3, rack 1 is interior to be disposed with the first station component 4, second by feed inlet 2 to discharge port 3
Station component 5 and 3rd station component 6；Above-mentioned each station component includes driving device and two opposite synchronous rotaries
Idler wheel, driving device and two idler wheels pass through gear drive；
Referring to Fig. 3, Fig. 4 and Fig. 5, Fig. 3 is the solid of the first station component, second station component and 3rd station component
Structure chart, Fig. 4 are the main views of the first station component, second station component and 3rd station component, and Fig. 5 is the first station group
The side view of part, second station component and 3rd station component；
Wherein, reticulate pattern or straight grain are carved with to suppress reticulate pattern lines on two idler wheels of the first station component 4；
In second station component 5, one of idler wheel is material-feeding rolling wheels, and the middle part of another idler wheel is equipped with multiple pressure groove knifes
501 to suppress groove, and both ends are provided with rounding knife 502 musculus cutaneus is divided into uniform sheet；
In 3rd station component 6, one of idler wheel is material-feeding rolling wheels 602, has multiple cutters 601 on another idler wheel
To cut off groove, sheet musculus cutaneus is cut into strip.
Wherein, material-feeding rolling wheels its main function in above-mentioned second station component 5 and 3rd station component 6 is to pass through friction
Under the drive of power, drives musculus cutaneus to carry out compacting groove and cut off work, therefore, as a preferred option, material-feeding rolling wheels are surface
It is carved with the nylon roller on straight grain road, the frictional force of above-mentioned rollers is preferable, convenient for going on smoothly for work.And second station component 5
In the idler wheel of cutter 601 is had in idler wheel and 3rd station component 6 with pressure groove knife 501 and rounding knife 502, in order to guarantee to cut
The intensity cut, suppressed is that above-mentioned rollers are Metal Contact Rollers as a preferred option.
Food cut-flower provided by the invention, slitting all-in-one machine, are arranged three station components: the first station group in rack 1
Part 4 carries out reticulate pattern compacting, guarantees that flavouring intake is uniform；Second station component 5 carries out uniform indent and musculus cutaneus cutting, and indent is
Strip is formed convenient for cutting groove for the ease of 3rd station group, musculus cutaneus cutting is the piece in order to which musculus cutaneus to be cut into even length
Shape, into strips convenient for further cutting；3rd station component 6 cuts groove, to form size strip unanimously and have embossing
The food of decorative pattern；Above-mentioned station group cooperates, and food cut-flower, slitting are incorporated into one, improve production efficiency.
In the processing of food surface cut-flower, one is the aesthetic appearance of strip food shape is strengthened, the second is in food surface
There is reticulate pattern to have straight grain again, increases the permeability of seasoning, the comfort of uniformity, mouthfeel.
Three station cut-flower sub-assemblies are a complete assemblys, can be disposably this when replacing different model product
From the inner taking-up of rack 1, the assembly that the machine exterior of being reloaded into prepares can put into production assembly, reduce human cost, facilitate life
It produces, convenient for management.Rack 1 is made of bar section of stainless steel welding, meets food hygiene requirement.Meanwhile structural member welding meets
Body rigid requirements, overall operation are steady.
As optional embodiment, rounding knife 502 is discoid, rounding knife 502 and idler wheel coaxial arrangement.
Rounding knife 502 is set to the end of idler wheel in second station component 5, with the rotation of idler wheel, discoid segmentation
Irregular musculus cutaneus is divided into uniform sheet by knife 502, is prepared to be cut into uniform strip in next step, that is, is passed through rounding knife
The cutting at 502 pairs of musculus cutaneus edges ensure that the homogeneity of musculus cutaneus length.
In second station component 5, the quantity of pressure groove knife 501 is multiple and is uniformly distributed on corresponding idler wheel, wherein pressure
The effect of slot knife 501 is to extrude equidistant lateral trench again on the musculus cutaneus for be pressed into reticulate pattern, keeps condiment more uniform
It penetrates into musculus cutaneus and goes.The effect of rounding knife 502 is that the musculus cutaneus edge cutting for pressing reticulate pattern and straight grain is formed the length of equal in width
Strip musculus cutaneus.Different based on above-mentioned effect, the outer diameter of pressure groove knife 501 is less than the outer diameter of rounding knife 502.
Referring to Fig. 6, Fig. 6 is the structure chart of regulating device in 3rd station component；The end of two idler wheels passes through clamping sleeve
Cylinder is fixed, and musculus cutaneus is cut between two idler wheels；As optional embodiment, cutter 601 is strip, and multiple is cut
Knife 601 is uniformly distributed on idler wheel by cutter cutting ferrule 604, and cutter 601 extends along the axis direction of idler wheel.
Cutter 601 cuts off the fluted musculus cutaneus further progress of above-mentioned band, and cutter 601 is uniformly distributed convenient for strip food
Width keep it is uniform, and the length of strip food keep first is that being realized by the rounding knife 502 in second station component 5
's.It ensure that the homogenization of strip food length and width by rounding knife 502 and cutter 601.
As optional embodiment, referring to Fig. 4 and Fig. 5, driving device is the servo motor 7 for being connected with retarder,
One end of idler wheel is provided with driving tooth wheel set, and the other end of idler wheel is provided with driven tooth wheel set, driving tooth wheel set and driven gear
Pair is connect by idler wheel axis connection, the output shaft of servo motor with driving tooth wheel set, and driven tooth wheel set includes two driven gears
9, and the modulus of two driven gears 9 and the number of teeth are equal；Servo motor drives the rotation of driving tooth wheel set to drive driven gear
Secondary motion is so that two roller bearings with station component rotate synchronously in opposite directions.Above-mentioned driving tooth wheel set includes a driving gear 8, rolling
Wheel shaft can be connect by bearing with driving gear 8 and driven gear 9.
First station component, second station component are identical with the driving structure of 3rd station component, are above structure；Often
The idler wheel of a station component and servo motor (even retarder) are connected, and by gear auxiliary driving, be respectively formed modulus it is equal,
Contrary equal rotary speed movements, guarantee the synchronism of rotation speed.Servo motor, retarder are mature skill in the art
Art repeats no more its structure.
As optional embodiment, regulating device is provided on every group of station component to adjust between two idler wheels
Distance.
It is illustrated by taking the structure of 3rd station component as an example below, referring to Fig. 6, Fig. 6 is adjusted in 3rd station component
The structure chart of device；Regulating device includes: two U-shaped rails 13 of horizontal direction, is set to the both ends of every group of idler wheel, and its
Central axes are in the same plane；
It is all provided in each U-shaped rails 13 there are two bearing block 11, bearing block 11 can slide in U-shaped rails 13, each rolling
The both ends of wheel pass through bearing block 11 and are connected in corresponding U-shaped rails 13, are connected with compressed spring 12 between two bearing blocks 11；
Baffle 14 is set to the open end of U-shaped rails 13；
It is provided with handwheel 10 in each U-shaped rails 13, be threadedly coupled with baffle 14 and abuts adjacent bearing block 11.
Regulating device in first station component and second station component is identical as above structure；Pass through the tune in rack 1
Regulating device, rotation handwheel 10 easily carry out the control of reticulate pattern cut-flower depth, peppery trench depth and segmentation cutting.Wherein,
A pair of of handwheel 10 of one station component 4 is used to adjust the penetraction depth for adjusting reticulate pattern, and a pair of of handwheel 10 of second station component 5 is used
In adjusting band trench depth and the peppery item of equidistant segmentation musculus cutaneus, segmentation of the handwheel 10 of 3rd station component 6 for musculus cutaneus is cut
It is disconnected.
Wherein, U-shaped rails 13 and the beneficial effect of 14 split type structure of baffle are: baffle 14 is dismantled, it can be by bearing
11 each station assembly synergistic of collaboration of seat takes out from the open end of U-shaped rails 13 to be replaced；In order to realize bearing block 11 in U-shaped rails 13
Middle sliding, settable protrusion in U-shaped rails 13 are set in the settable corresponding groove in the junction of bearing block 11 or U-shaped rails 13
Groove is set, corresponding protrusion is arranged in the junction of bearing block 11, and above structure is not specifically limited herein.
As optional embodiment, referring to Fig. 6, handwheel 10 includes that the rotation section being fixedly connected and axle portion, axle portion are equipped with
External screw thread with baffle 14 to be threadedly coupled, and axle portion abuts adjacent bearing block 11, and handwheel 10 and the junction of baffle 14 are also set up
There is nut.
Its specific adjustment process are as follows: rotation handwheel 10, the axle portion of handwheel 10 more extends in U-shaped rails 13, and supports
Adjacent bearing block 11 is connect to 13 internal motion of U-shaped rails, i.e., is moved to close to the direction of another bearing block 11, compressed spring
12 are compressed, and the distance between two bearing blocks 11 shorten i.e. accordingly with the clearance distance between two idler wheels of station component
Shorten, the penetraction depth of reticulate pattern is deeper, band trench depth is deeper, more conducively cutting musculus cutaneus；When rotating backward handwheel 10, axis
Portion is gradually backed out U-shaped rails 13, and due to being equipped with compressed spring 12 between two bearing blocks 11, compressed spring 12 passes through elastic deformation
Power is gradually recovered former length, and during being somebody's turn to do, compressed spring 12 is pushed closer to the bearing of 13 open end of U-shaped rails by elastic deformation power
Seat 11 moves out, and the distance between two bearing blocks 11 are elongated, i.e., becomes larger with the gap between each idler wheel of station component, net
The penetraction depth of line shoals, band trench depth shoals.
As optional embodiment, referring to Figures 1 and 2, it is provided with water inlet pipe 15 at feed inlet 2, the one of water inlet pipe 15
End is connected with spray head, and spray head extends to sprinkling buck at the musculus cutaneus between 1 inside way roller of rack.
Above-mentioned buck is the water of appropriate sodium bicarbonate of refueling, and musculus cutaneus passes through water inlet pipe 15 in process and sprays buck,
Effect mainly has: first, reducing the temperature in process；Second, the toughness of enhancing musculus cutaneus, musculus cutaneus is not easy to break, is easy to add
Work.
As optional embodiment, the driving device in each station component is electrically connected with controller, controller
Surface is provided with control panel, and controller controls the revolving speed of servo motor 7 in above-mentioned driving device.
In 3rd station component 6, the revolving speed for adjusting servo motor 7 is the item for adjusting the i.e. adjustable musculus cutaneus of revolving speed of idler wheel
Shape width.
It should be understood that the technology of controller and control panel as maturation in the art, no longer to its structure at this
It repeats.If siemens PLC series of PLC CPU224XPCN can be selected in controller, control panel (touch screen) selects Siemens
Model TP177B, the information inputted by control panel are simultaneously transmitted to PLC by PORT COM.After operation, PLC exports mould
Analog quantity, and it is connected to the analog input port of controller.Analog quantity progress internal arithmetic of the controller to receiving, and rear-guard
Dynamic servo motor 7 reaches corresponding revolving speed.
The present invention also provides a kind of food cut-flowers based on above-mentioned all-in-one machine, slitting processing method, referring to Fig. 7 and Fig. 8,
Fig. 7 be food cut-flower of the present invention, cut processing method preceding two work step process drawing, Fig. 8 is food cut-flower, slitting processing
The artwork of the third work step of method；The following steps are included:
S1 (the first work step): musculus cutaneus raw material being added into feed inlet 2, and the first station component 4 is by musculus cutaneus surface rolling networking
Line；
S2 (the second work step): musculus cutaneus enters second station component 5, under the drive of material-feeding rolling wheels, on second station component 5
Pressure groove knife 501 musculus cutaneus is suppressed into equally distributed groove, musculus cutaneus is cut into sheet by rounding knife 502；
S3 (third work step): under frictional force drive, musculus cutaneus enters 3rd station component 6, under the drive of material-feeding rolling wheels,
Multiple cutters 601 will be cut off at the groove of musculus cutaneus, and sheet musculus cutaneus is cut into uniform strip；
S4: the strip food with decorative pattern is sent out by discharge port 3, into next process.
In above-mentioned process, it is equipped with water inlet pipe 15 at feed inlet 2, buck is sprayed on musculus cutaneus by water inlet pipe 15.
There is provided a kind of specific embodiment of above-mentioned processing method herein: musculus cutaneus is entered by feed inlet 2, and sparge pipe is on musculus cutaneus
Spray buck；First station component 4 is made of the nylon wheel of a pair of of constant speed counter rotating, is carved with reticulate pattern respectively on two nylon wheels
And horizontal two kinds of lines of straight grain, meet the needs (musculus cutaneus 16 of the first work step as shown in Figure 7) of the first station reticulate pattern impression, together
When, under the drive of horizontal straight grain road frictional force, send the musculus cutaneus for cutting with reticulate pattern in second station component.
A pair of idler wheel contrary, revolving speed is synchronous is installed on second station component.It is carved on one idler wheel horizontal straight
Lines is equidistantly equipped with pressure groove knife 501 on another Metal Contact Rollers, both ends are equipped with discoid segmentation as material-feeding rolling wheels
Knife 502, the outer diameter of pressure groove knife 501 are less than the outer diameter of rounding knife 502, complete the second work step straightening groove and are cut into uniform strip
Shape musculus cutaneus (musculus cutaneus 17 of the second work step as shown in Figure 7).In the horizontal straight grain road frictional force of the nylon roller of second station component
Under drive, by the first station component, second station component cut through with reticulate pattern and straight grain and have been cut into strip
The musculus cutaneus of shape is sent into 3rd station component.
A pair of of idler wheel that revolving speed is identical, contrary is installed, one of outer round surface is carved on 3rd station component
The nylon roller on straight grain road is welded with 5 sets of cutter cutting ferrules 604, makes as material-feeding rolling wheels 602, another idler wheel outer round surface equal part
5 bar shaped cutters 601 are mounted on cutter cutting ferrule 604 (as shown in Figure 6) with bolt, are carved with the Buddhist nun on straight grain road in outer round surface
Under imperial idler wheel frictional force drives, the equidistant musculus cutaneus cut of reticulate pattern and straight grain road is pressed with, to complete segmentation cutting (as shown in Figure 8
The musculus cutaneus 18 of third work step).This is arrived, cut-flower, the slitting process of food musculus cutaneus are completed, the musculus cutaneus cut is entered by discharge port 3
Next process.
Food cut-flower provided by the invention, slitting processing method, it has the advantage that: by the cut-flower of food musculus cutaneus, slitting
Integration is completed, and carries out the processing of reticulate pattern cut-flower by the first station component 4, can guarantee that seasoning takes in more uniform, taste
More preferably, groove is suppressed by second station component 5 and is cut into uniform strip musculus cutaneus, it is uniform in length convenient for the cutting of lower step
Strip improves cut-out efficiency by the strip that the cutting of 3rd station component 6 is uniform in length by original inhomogenous musculus cutaneus cutting
And cutting surface quality；Above-mentioned integrated process production efficiency is higher, saves human cost, facilitates production, convenient for management.
In the description of this specification, specific features, structure or feature can in any one or more embodiments or
It can be combined in any suitable manner in example.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain
Lid is within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.
Claims (10)
1. a kind of food cut-flower, slitting all-in-one machine characterized by comprising
Rack is provided with inlet port and outlet port in the rack, is set gradually in the rack by feed inlet to discharge outlet
There are the first station component, second station component and 3rd station component；Every group of station component includes driving device and two
The idler wheel of opposite synchronous rotary, the driving device and two idler wheels pass through gear drive；
Wherein, reticulate pattern or straight grain are carved with to suppress reticulate pattern lines on two idler wheels of the first station component；
In second station component, one of them described idler wheel is material-feeding rolling wheels, and the middle part of another idler wheel is equipped with multiple pressures
Slot knife is provided with rounding knife musculus cutaneus is divided into uniform sheet to suppress groove, both ends；
In 3rd station component, one of them described idler wheel is material-feeding rolling wheels, is used on another described idler wheel with multiple cutters
To cut off groove, sheet musculus cutaneus is cut into strip.
2. food cut-flower according to claim 1, slitting all-in-one machine, which is characterized in that in the second station component
Material-feeding rolling wheels in material-feeding rolling wheels and the 3rd station component are the nylon roller that straight grain road is carved on surface.
3. food cut-flower according to claim 1, slitting all-in-one machine, which is characterized in that the rounding knife is discoid, institute
It states rounding knife and the idler wheel is coaxially disposed.
4. food cut-flower according to claim 1, slitting all-in-one machine, which is characterized in that the cutter is strip, and multiple
The cutter is uniformly distributed on the idler wheel by cutter cutting ferrule, and the cutter extends along the axis direction of the idler wheel.
5. food cut-flower according to claim 1, slitting all-in-one machine, which is characterized in that the driving device is connection
There is the servo motor of retarder, one end of the idler wheel is provided with driving tooth wheel set, and the other end of the idler wheel is provided with driven
Gear pair, the driving tooth wheel set and the driven tooth wheel set pass through idler wheel axis connection, the output shaft of the servo motor and institute
State the connection of driving tooth wheel set；The driven tooth wheel set includes two driven gears, and the modulus and tooth of two driven gears
Number is equal；The servo motor drives the driving tooth wheel set rotation to drive the driven gear secondary motion so that same station
Two roller bearings of component rotate synchronously in opposite directions.
6. food cut-flower according to claim 1, slitting all-in-one machine, which is characterized in that be respectively provided on every group of station component
There is regulating device to adjust the distance between two idler wheels.
7. food cut-flower according to claim 6, slitting all-in-one machine, which is characterized in that the regulating device includes:
Two U-shaped rails of horizontal direction, be set to every group described in idler wheel both ends, and the axis of two U-shaped rails
Line is in the same plane；
It is all provided in each U-shaped rails there are two bearing block, the bearing block can slide in the U-shaped rails, Mei Gesuo
The both ends for stating idler wheel are connected in the corresponding U-shaped rails by the bearing block, are connected between two bearing blocks
Compressed spring；
Baffle is set to the open end of the U-shaped rails；
It is provided with handwheel in each U-shaped rails, be threadedly coupled with the baffle and abuts the adjacent bearing block.
8. food cut-flower according to claim 1, slitting all-in-one machine, which is characterized in that be provided at the feed inlet into
Water pipe, one end of the water inlet pipe are connected with spray head, and the spray head extends to the machine frame inside to the musculus cutaneus between the idler wheel
Place's sprinkling buck.
9. food cut-flower according to claim 5, slitting all-in-one machine, which is characterized in that described in each station component
Driving device is electrically connected with controller, and the surface of the controller is provided with control panel, and the controller controls the drive
The revolving speed of servo motor described in dynamic device.
10. one kind is based on the described in any item food cut-flowers of claim 1 to 9, slitting processing method, which is characterized in that including
Following steps:
S1: musculus cutaneus raw material is added into the feed inlet, the first station component is by musculus cutaneus surface rolling at reticulate pattern；
S2: musculus cutaneus enters the second station component, the pressure under the drive of material-feeding rolling wheels, on the second station component
Musculus cutaneus is suppressed equally distributed groove by slot knife, and musculus cutaneus is cut into sheet by the rounding knife；
S3: musculus cutaneus enters the 3rd station component, and under the drive of material-feeding rolling wheels, multiple cutters will be at the groove of musculus cutaneus
Cutting, is cut into uniform strip for sheet musculus cutaneus；
S4: the strip food with decorative pattern is sent out by discharge port, into next process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811186917.XA CN109176662A (en) | 2018-10-11 | 2018-10-11 | Food cut-flower, slitting all-in-one machine and its processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811186917.XA CN109176662A (en) | 2018-10-11 | 2018-10-11 | Food cut-flower, slitting all-in-one machine and its processing method |
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| CN109176662A true CN109176662A (en) | 2019-01-11 |
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ID=64948070
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113785865A (en) * | 2021-10-08 | 2021-12-14 | 佛山市巴汀机械科技有限公司 | Cowhide cut-flower and block all-in-one machine |
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