CN110720478A - Scallion-flavored small fried bread stick forming machine - Google Patents
Scallion-flavored small fried bread stick forming machine Download PDFInfo
- Publication number
- CN110720478A CN110720478A CN201911063931.5A CN201911063931A CN110720478A CN 110720478 A CN110720478 A CN 110720478A CN 201911063931 A CN201911063931 A CN 201911063931A CN 110720478 A CN110720478 A CN 110720478A
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- conveying unit
- roller
- fried bread
- dough
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B7/00—Baking plants
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B5/00—Baking apparatus for special goods; Other baking apparatus
- A21B5/08—Apparatus for baking in baking fat or oil, e.g. for making doughnuts
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/10—Other machines for forming the dough into its final shape before cooking or baking combined with cutting apparatus
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/02—Dough-sheeters; Rolling-machines; Rolling-pins
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/10—Machines or apparatus for shaping batches of dough before subdivision combined with dough-dividing apparatus
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The invention discloses a small fried bread stick forming machine with scallion fragrance, which comprises a rack and a control assembly arranged on the rack, wherein a dough imbedding assembly, a compression roller assembly and a rolling cutting assembly are sequentially arranged on the rack, an upper conveying unit and a lower conveying unit are arranged behind the rolling cutting assembly, the upper conveying unit is positioned above the lower conveying unit, slitting units are respectively arranged on the upper conveying unit and the lower conveying unit, the slitting units are conveyed to a deep fryer after being slit, an inner conveying mechanism is arranged in the deep fryer, the rolling cutting assembly divides a dough belt into a plurality of dough belt strips along the conveying direction, then the dough belt is respectively guided to the lower conveying unit and the upper conveying unit according to odd-even sequence, the slitting units finish the slitting forming of small fried bread sticks, and then the small fried bread sticks are conveyed to the deep fryer for frying. The invention solves the problems of large forming error, serious product adhesion and high defective rate, the characteristic of the dough cover cannot be damaged in the forming process, the original manual taste is completely kept, the yield is greatly improved, and the labor intensity of workers is reduced.
Description
Technical Field
The invention relates to a forming machine for small fried bread sticks with scallion fragrance, and belongs to the technical field of food processing.
Background
The scallion flavor small fried bread stick is a novel product developed on the basis of fried bread sticks, the fried bread sticks are also called fried dough sticks, flour mops and crows, are northern traditional wheaten food snacks, are similar to fried bread sticks and are different from the fried bread sticks. It is fried food with dough, and has crisp outer and tender inner taste. In order to meet industrial production, a prototype machine of an automatic forming production line of the scallion flavor small fried bread stick is developed for customers to use, when the prototype machine is used, the customers improve process requirements, and the defects of large forming errors, serious product adhesion and high defective rate exist in the prototype machine, so that the process requirements of the customers cannot be met, and therefore, the scallion flavor small fried bread stick forming equipment which can meet the process requirements and the product quality requirements needs to be designed.
Disclosure of Invention
The invention aims to solve the problems, provides the scallion flavor small fried bread stick forming machine, solves the problems of large forming error, serious product adhesion and high defective rate, and ensures that the quality of the produced scallion flavor small fried bread sticks meets the requirements.
In order to achieve the purpose, the invention adopts the technical scheme that: a scallion flavor small fried bread stick forming machine comprises a machine frame, a control assembly arranged on the machine frame, an embedding surface assembly, a compression roller assembly and a rolling cutting assembly which are sequentially arranged on the machine frame, an upper conveying unit and a lower conveying unit are arranged behind the rolling cutting assembly, wherein the upper conveying unit is positioned above the lower conveying unit, the upper conveying unit and the lower conveying unit are respectively provided with a slitting unit, the slitting unit is conveyed to the fryer after being slit, an inner conveying mechanism is arranged in the fryer, proofed dough blocks enter a compression roller assembly from a dough entering assembly, the compression roller assembly is used for pressing dough strips with required thickness, a rolling cutting assembly is used for dividing the dough strips into a plurality of dough strips along the conveying direction, then the small strips are respectively guided to a lower conveying unit and an upper conveying unit according to the odd-even sequence, the cutting units respectively work to finish the cutting and forming of the small fried bread sticks, then the small fried bread sticks are conveyed to a deep fryer for frying, and finished products are output by an inner conveying mechanism.
Furthermore, the cutting unit comprises a cutting motor, a cutting shaft connected with an output shaft of the cutting motor, and a cutting knife connected with the cutting shaft.
Furthermore, the slitting units are respectively arranged on conveying belts of the lower conveying unit and the upper conveying unit, the slitting cutters face the conveying belts, the slit products on the lower conveying unit directly enter oil liquid on an entering end chain plate of the fryer in sequence, and the slit products on the upper conveying unit enter the transition conveying mechanism and then are conveyed to the middle front part of the fryer to enter the oil liquid.
Furthermore, the cutting unit is a pair roller cutter mechanism, and two groups of pair roller cutter mechanisms are arranged at the output ends of the upper conveying unit and the lower conveying unit.
Furthermore, the pair-roller cutter mechanism comprises a fixed wallboard, and a rubber roller and a cutter roller which are arranged on the fixed wallboard and rotate reversely.
Furthermore, the pair-roller cutter mechanism also comprises a scraper arranged below the rubber roller, an adjusting mechanism connected with the rubber roller mounting seat and a plurality of oil nozzles facing the cutter roller.
Furthermore, a plurality of oil nozzles are uniformly distributed above the cutter roller and connected with an oil injection mechanism.
Furthermore, a silica gel layer is poured on the circumference of the roller body of the rubber roller, and the cutter rollers are formed by uniformly arranging a plurality of hollow roller cutters on the roller body.
The invention has the beneficial effects that: the problems of large forming error, serious product adhesion and high defective rate are solved, the characteristic of the dough sheet cannot be damaged in the forming process, the original manual taste is completely kept, the yield is greatly improved, and the labor intensity of workers is reduced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of embodiment 1 of the present invention;
FIG. 2 is a partial structural view of embodiment 1 of the present invention;
FIG. 3 is a schematic structural view of embodiment 2 of the present invention;
FIG. 4 is a schematic structural view of a slitting unit in embodiment 2 of the present invention;
FIG. 5 is a schematic structural view of a pair of roll cutters in embodiment 2 of the present invention;
FIG. 6 is a structural plan view of a pair of roll cutters in embodiment 2 of the present invention;
fig. 7 is a schematic structural view of a cutter roll in embodiment 2 of the present invention.
In the figure: 1. the automatic cutting machine comprises a frame, 2, a dough inlet assembly, 3, a compression roller assembly, 4, a control assembly, 5, a hobbing assembly, 6, a lower conveying unit, 7, an upper conveying unit, 8, slitting units I and 9, slitting units II and 10, a transition conveying mechanism, 11, a fryer, 12, a pair of roller cutter mechanisms, 13, a cutter roller motor, 14, a lower fixed wallboard, 15, a lower scraping plate, 16, a lower adjusting mechanism, 17, a lower gluing roller, 18, a lower cutting roller, 19, a lower oil nozzle, 20, an upper scraping plate, 21, an upper adjusting mechanism, 22, an upper gluing roller, 23, an upper oil nozzle, 24, an upper cutting roller, 25, an upper fixed wallboard, 26 and a rubber roller motor.
Detailed Description
Example 1
As shown in figures 1 and 2, a scallion flavor fried dough stick forming machine takes a frame part 1 as an installation base, a control assembly 4 arranged on the frame 1, a dough entering assembly 2, a press roller assembly 3 and a rolling cutting assembly 5 are sequentially arranged on the frame, an upper conveying unit 7 and a lower conveying unit 6 are arranged behind the rolling cutting assembly 5, wherein the upper conveying unit 7 is positioned above the lower conveying unit 6, a slitting unit is respectively arranged on the upper conveying unit 7 and the lower conveying unit 6, the slitting unit is conveyed to a fryer 11 after being slit, an inner conveying mechanism is arranged in the fryer 11, proofed dough blocks enter the press roller assembly 3 from the dough entering assembly 2, the press roller is pressed into dough strips with required thickness, the rolling cutting assembly 5 divides the dough strips into a plurality of dough strips along the conveying direction, then the dough strips are respectively guided to the lower conveying unit 6 and the upper conveying unit 7 according to the odd-even sequence, the slitting units respectively work, and cutting and forming the small fried bread sticks, then conveying the small fried bread sticks into a fryer for frying, and outputting finished products by an inner conveying mechanism.
The cutting unit comprises a cutting motor, a cutting shaft connected with an output shaft of the cutting motor, and a cutting knife connected with the cutting shaft.
In this embodiment, the slitting unit is slitting unit I8 and slitting unit II9, installs respectively on the conveyer belt of lower conveying unit 6 and last conveying unit 7, divides the cutter towards the conveyer belt, and the product after lower conveying unit goes up the slitting directly gets into in the order and gets into fluid on the end link joint of fryer, goes up the product after the slitting on the conveying unit and gets into transition conveying mechanism 10, then carries anterior entering fluid in the fryer.
The small dough strips are respectively guided to the lower conveying unit 6 and the upper conveying unit 7 according to odd-even sequence, so that a wider gap is formed between the dough strips during conveying, products are prevented from being adhered to each other, the slitting unit I8 and the slitting unit II9 work respectively to complete transverse division of the small fried dough sticks, the products of the lower conveying unit 6 directly enter an entering end chain plate of the fryer 11 to enter oil liquid in sequence, the products of the upper conveying unit 7 firstly transit to the upper surface of a conveying belt of the over-conveying mechanism 10 and then enter the oil liquid at the middle front part of the fryer, and therefore the products of the upper conveying unit and the lower conveying unit enter the oil liquid respectively and cannot be adhered to each other.
Example 2
As a preferred embodiment, the present embodiment is different from embodiment 1 in that, as shown in fig. 3 to 7, the slitting unit is designed as a pair of roller cutter mechanisms 12, and two sets of roller cutter mechanisms 12 are installed at the output ends of the upper conveying unit 7 and the lower conveying unit 6.
The pair roller cutter mechanisms are designed into two groups and respectively correspond to the output ends of the upper conveying unit 7 and the lower conveying unit 6, and each pair roller cutter mechanism arranged at the output end of the lower conveying unit comprises a lower fixed wallboard 14, a lower rubber roll 17 and a lower cutter roll 18 which are arranged on the lower fixed wallboard 14, a lower scraper 15 arranged below the lower rubber roll 17, a lower adjusting mechanism 16 connected with a mounting seat of the lower rubber roll 17, and a plurality of lower oil nozzles 19 facing the lower cutter roll 18.
The pair-roller cutter mechanism arranged at the output end of the upper conveying unit 7 comprises an upper fixed wallboard 25, an upper scraper 20, an upper adjusting mechanism 21, an upper rubber roller 22, an upper cutter roller 24 and an upper oil nozzle 23, a cutter roller motor 13 drives a lower cutter roller 18 and the upper cutter roller 24 to run, a rubber roller motor 26 drives a lower rubber roller 17 and the upper rubber roller 22 to rotate reversely, and the frequency of the rubber roller motor 26 and the cutter roller motor 13 is adjusted to achieve the purpose that the roller cutter and the rubber roller rotate reversely at the same speed.
And the oil nozzles are uniformly distributed above the cutter roller and connected with an oil injection mechanism.
Two sets of roller pair cutting mechanisms 12 with different heights corresponding to the upper and lower conveying units are respectively arranged on the frame, and are powered by motors which are respectively and independently controlled to drive the rubber roller and the cutter roller to rotate reversely, and oil injection mechanisms are respectively arranged above the roller pair to lubricate a roller cutter when the roller pair operates. The rubber roller mounting seat is provided with an adjustable mechanism, and the fit clearance between the roller cutter and the rubber roller is adjusted in a micro-scale mode. And a scraper is arranged below the rubber roller to ensure the smooth separation of products.
A silica gel layer is poured on the circumference of a roller body of the rubber roller, and the cutter rollers are uniformly provided with a plurality of hollow roller cutters.
The roller cutter and the rubber roller are key parts of the mechanism, and the roller cutter is characterized in that a plurality of hollow roller cutters are arranged on the central shaft, so that the cutter is convenient to maintain and replace. The rubber roller is formed by pouring a layer of silica gel with certain thickness on the circumference of the central shaft, so that the surface of the rubber roller has certain elasticity and can protect the cutting edge of the roller.
Compared with the mode of the embodiment 1, the mode of the embodiment 2 is to cut and place the cut pieces at the output end of the conveying, and the difference between the mode and the cut pieces on the conveying belt is that the stress of the rolled dough belt is further eliminated, the cut pieces are immediately filled with oil, the product forming error is small, the adhesion possibly generated on the conveying belt after the cut pieces is avoided, the finished product ratio is higher, and the product quality is greatly improved.
The embodiments of the present application are only used for illustrating the technical features disclosed in the present application, and the changes made by the simple substitution by those skilled in the art still belong to the protection scope of the present application.
Claims (8)
1. A scallion flavor fried bread stick forming machine is characterized in that: the automatic noodle cutting machine comprises a frame, a control assembly installed on the frame, a dough placing assembly is sequentially arranged on the frame, a compression roller assembly and a hobbing assembly, a conveying unit and a lower conveying unit are arranged behind the hobbing assembly, wherein the upper conveying unit is positioned above the lower conveying unit, slitting units are respectively arranged on the upper conveying unit and the lower conveying unit, the slitting units are conveyed to a deep fryer after being slit, an inner conveying mechanism is arranged in the deep fryer, proofed dough blocks enter the compression roller assembly through the dough placing assembly, the compression roller is a dough belt with required thickness, the hobbing assembly divides the dough belt into a plurality of dough belt strips along the conveying direction, then the dough belt is respectively guided to the lower conveying unit and the upper conveying unit according to odd-even sequence, the slitting units work respectively, the slitting molding of the small fried bread sticks is completed, then the dough sticks are conveyed to the deep fryer for frying, and finished products are output by the inner conveying.
2. The scallion flavor fried bread stick forming machine according to claim 1, characterized in that: the cutting unit comprises a cutting motor, a cutting shaft connected with an output shaft of the cutting motor, and a cutting knife connected with the cutting shaft.
3. The scallion flavor fried bread stick forming machine according to claim 2, characterized in that: the slitting units are respectively installed on conveying belts of the lower conveying unit and the upper conveying unit, the slitting cutters face the conveying belts, products which are slit on the lower conveying unit directly enter oil liquid on an entering end chain plate of the fryer in sequence, and products which are slit on the upper conveying unit enter the transition conveying mechanism and then are conveyed to the middle front part of the fryer to enter the oil liquid.
4. The scallion flavor fried bread stick forming machine according to claim 1, characterized in that: the cutting unit is a pair roller cutter mechanism, and two groups of pair roller cutter mechanisms are arranged at the output ends of the upper conveying unit and the lower conveying unit.
5. The scallion flavor fried bread stick forming machine according to claim 4, characterized in that: the pair roller cutter mechanism comprises a fixed wallboard, and a rubber roller and a cutter roller which are arranged on the fixed wallboard and rotate reversely.
6. The scallion flavor fried bread stick forming machine according to claim 5, characterized in that: the pair roller cutter mechanism further comprises a scraper arranged below the rubber roller, an adjusting mechanism connected with the rubber roller mounting seat, and a plurality of oil nozzles facing the cutter roller.
7. The scallion flavor fried bread stick forming machine according to claim 6, characterized in that: and the oil nozzles are uniformly distributed above the cutter roller and connected with an oil injection mechanism.
8. The scallion flavor fried bread stick forming machine according to claim 5, characterized in that: a silica gel layer is poured on the circumference of a roller body of the rubber roller, and the cutter rollers are uniformly provided with a plurality of hollow roller cutters.
Priority Applications (1)
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CN201911063931.5A CN110720478A (en) | 2019-11-04 | 2019-11-04 | Scallion-flavored small fried bread stick forming machine |
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CN201911063931.5A CN110720478A (en) | 2019-11-04 | 2019-11-04 | Scallion-flavored small fried bread stick forming machine |
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CN201911063931.5A Pending CN110720478A (en) | 2019-11-04 | 2019-11-04 | Scallion-flavored small fried bread stick forming machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113647421A (en) * | 2021-08-15 | 2021-11-16 | 王军杰 | Automatic deep-fried twisted dough sticks machine |
CN114041478A (en) * | 2021-11-11 | 2022-02-15 | 安徽恒元食品机械有限公司 | Automatic deep-fried dough stick machine dips in oil and rolls and cuts device |
CN114097850A (en) * | 2021-12-02 | 2022-03-01 | 石家庄市汉普食品机械有限公司 | Full-automatic deep-fried dough stick production line |
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DE19720689A1 (en) * | 1997-04-18 | 1998-10-22 | Fritsch A Gmbh & Co Kg | Method and device as well as punching tool for producing individual pieces of dough from its continuous dough sheet |
AU5654800A (en) * | 1999-09-08 | 2001-03-22 | Rheon Automatic Machinery Co. Ltd. | An apparatus for supplying food dough |
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CN108308215A (en) * | 2018-04-26 | 2018-07-24 | 广东知识城运营服务有限公司 | A kind of small deep-fried twisted dough sticks making apparatus |
CN207665907U (en) * | 2018-01-16 | 2018-07-31 | 三全食品股份有限公司 | It is a kind of oil steamed bun head enter face machine |
CN208875236U (en) * | 2018-03-27 | 2019-05-21 | 河南中博食品机械有限公司 | A kind of deep-fried twisted dough sticks automatic production line |
CN209003667U (en) * | 2018-02-01 | 2019-06-21 | 湖州职业技术学院 | A kind of full-automatic machine for deep-fried twisted dough sticks |
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2019
- 2019-11-04 CN CN201911063931.5A patent/CN110720478A/en active Pending
Patent Citations (7)
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DE19720689A1 (en) * | 1997-04-18 | 1998-10-22 | Fritsch A Gmbh & Co Kg | Method and device as well as punching tool for producing individual pieces of dough from its continuous dough sheet |
AU5654800A (en) * | 1999-09-08 | 2001-03-22 | Rheon Automatic Machinery Co. Ltd. | An apparatus for supplying food dough |
CN103960320A (en) * | 2014-05-19 | 2014-08-06 | 张权伟 | Automatic fried bread stick machine |
CN207665907U (en) * | 2018-01-16 | 2018-07-31 | 三全食品股份有限公司 | It is a kind of oil steamed bun head enter face machine |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113647421A (en) * | 2021-08-15 | 2021-11-16 | 王军杰 | Automatic deep-fried twisted dough sticks machine |
CN114041478A (en) * | 2021-11-11 | 2022-02-15 | 安徽恒元食品机械有限公司 | Automatic deep-fried dough stick machine dips in oil and rolls and cuts device |
CN114097850A (en) * | 2021-12-02 | 2022-03-01 | 石家庄市汉普食品机械有限公司 | Full-automatic deep-fried dough stick production line |
CN114097850B (en) * | 2021-12-02 | 2023-02-17 | 石家庄市汉普食品机械有限公司 | Full-automatic deep-fried dough stick production line |
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