CN110692667A

CN110692667A - Pocket cake forming method

Info

Publication number: CN110692667A
Application number: CN201911007026.8A
Authority: CN
Inventors: 蒋光中; 侯永刚; 梁友车
Original assignee: Suzhou Hengyuan Food Machinery Co Ltd
Current assignee: Suzhou Hengyuan Food Machinery Co Ltd
Priority date: 2019-10-22
Filing date: 2019-10-22
Publication date: 2020-01-17

Abstract

The invention discloses a pocket cake forming method, which comprises the steps of dividing a flour raw material into an upper part and a lower part through a pocket cake processing machine, respectively pressing to form an upper dough sheet and a lower dough sheet, brushing oil on the lower dough sheet, superposing the upper dough sheet and the lower dough sheet, and then punching and forming to obtain a pocket cake. The pocket cake processing machine can realize high-efficiency production of pocket cakes and meet the standardized requirement of uniform shape and quality of the pocket cakes, the pressed faces have natural recovery effect by two groups of pressing faces and utilizing the auxiliary pressing roller and the transition picking roller, internal stress is eliminated, the oil brushing device is matched with the punching forming device, the defects that the pocket cakes are produced manually, the shape is difficult to control are effectively overcome, the production efficiency of the pocket cakes is improved, the shape and quality of the pocket cakes are standardized, and the production cost is reduced.

Description

Pocket cake forming method

Technical Field

The invention relates to a pocket cake forming method, and belongs to the technical field of food processing.

Background

The pastry is a main component of Chinese cooking, and is famous for a long history, delicate in manufacture, rich in varieties and various in flavors. With the change of dining forms of people, the variety of raw materials is increased, the application of mechanical equipment and the improvement of a pastry technology, the pastry of China is increasingly wide in scope, the pastry becomes a food which is made by taking grains, fruits, fishes, shrimps, rhizome vegetables and the like as main raw materials, taking a wrapping and pinching technique and the like as main means, utilizing stuffing and seasonings to be prepared in addition and then cooking and has good color, fragrance, taste and shape. Besides the varieties supplied by the traditional food and drink industry, the food also comprises cakes produced by a cake food factory, and the cakes can be eaten as dinner food for people and can also be used as snacks and snack foods for adjusting the taste; not only can be used as food to provide people with physical satisfaction, but also can be used as artwork to provide people with spiritual enjoyment.

The requirements of human beings on food are firstly the full nutritional function, namely, the full nutritional function is used for providing various nutrients required by human bodies; secondly, the food is eaten, namely the sense organ function, so as to meet different preferences and requirements of people. With the improvement of the material culture level of people, the demand for variety of pastries is increasing day by day, the food industry needs continuous innovation and development, and some fancy pastries are developed gradually. Pocket cakes are one of flavor gourmets, however, the pocket cakes are basically manufactured by hands at present, the yield is low, the error is large, time and labor are wasted, the requirement of batch production cannot be met by the manual manufacturing, the equipment capable of realizing the pocket cakes is required by the batch production of food enterprises, and the report of the equipment is not found in the prior art.

Disclosure of Invention

The invention aims to solve the problems and provides a pocket cake forming method which can realize high-efficiency pocket cake production and meet the standardized requirement of uniform shape and quality of pocket cakes.

In order to achieve the purpose, the invention adopts the technical scheme that: a pocket cake forming method comprises dividing a flour raw material into an upper part and a lower part through a pocket cake processing machine, respectively pressing to form an upper dough sheet and a lower dough sheet, brushing oil on the lower dough sheet, superposing the upper dough sheet and the lower dough sheet, and then punching and forming to obtain the pocket cake.

Further, the oil brushing means that an oil mark with a set shape is pressed on the lower sheet.

Furthermore, the brushing oil is completed through the brushing oil device, the brushing oil device comprises a brushing oil frame, a cylinder arranged on the brushing oil frame, a brushing oil die connected with a telescopic rod of the cylinder, an oil tank arranged on the brushing oil frame, the oil tank is connected with the brushing oil die through a hose, the lower dough sheet is conveyed to the lower side of the brushing oil device, and the cylinder drives the brushing oil die to extrude the oil marks with set shapes on the dough sheet at equal intervals.

Furthermore, the pocket cake processing machine takes a rack as a supporting mechanism, a main conveying mechanism is arranged on the rack, two groups of dough pressing devices are arranged on the rack and are respectively arranged at the front end and the middle end of the conveying direction of the rack, the dough blocks are thinned and flatly laid on the main conveying belt by the front group of dough pressing devices to serve as lower dough pieces, and the dough blocks are thinned and flatly laid on the lower dough pieces by the middle group of dough pressing devices to serve as upper dough pieces; the oil brushing device is arranged on the frame and is positioned between the two groups of the surface pressing devices; and a punching forming device is arranged on a rear frame of the middle group of noodle pressing devices, and formed pocket cakes are punched.

Further, die-cut forming device is including the die-cut frame, the die-cut frame is passed through the cutter backing plate by four stands and is installed in the frame perpendicularly, at four stand upper end installation cylinder mounting panels, the cylinder is installed on the cylinder mounting panel and towards the cutter backing plate, the cylinder telescopic link is connected the cylinder and is even the board, the guide bar is installed on the cylinder is even the board and is located the cylinder below, the cutter mounting panel is installed at the guide bar lower extreme, cutter and indentation board installation and cutter mounting panel lower surface, and the cutter is wrapping up the indentation board, when the double-deck dough sheet that stacks passes through the cutter below, the cylinder drives cutter and indentation board work, thereby die-cut fashioned pocket cake.

Furthermore, the pocket cake processing machine also comprises a residual face recovery device, and the residual face recovery device is arranged on the machine frame and is positioned at the rear part of the punching and forming device.

Furthermore, the noodle pressing device comprises a noodle feeding conveyer belt, a first noodle pressing unit conveyer belt, a second noodle pressing unit conveyer belt, an auxiliary compression roller is arranged at the upper part of the output side of the second conveying belt of the flour pressing unit, a transition picking roller is arranged on a frame at the rear stage of the output end of the second conveying belt of the flour pressing unit, the dough is conveyed into the first flour pressing unit from the flour feeding conveying belt, after the first flour pressing unit presses the flour, the dough is conveyed to a second dough pressing unit by a first dough pressing unit conveying belt, the second dough pressing unit presses dough again and then outputs the dough through a second dough pressing unit conveying belt, an auxiliary pressing roller presses dough sheets at an output end, the dough cover is freely suspended from the transition picking roller to the main conveying mechanism under the cooperation of the auxiliary pressing roller, the dough cover is output by the group of dough pressing devices positioned at the front end of the conveying direction of the rack and the dough cover is output by the group of dough pressing devices positioned at the middle end of the conveying direction of the rack.

Furthermore, the pocket cake processing machine also comprises a scraping mechanism which is arranged below the output end side of the main conveying mechanism and corresponds to the return belt.

The invention has the beneficial effects that: the pocket cake processing machine can realize high-efficiency production of pocket cakes and meet the standardized requirement of uniformity of shapes and quality of the pocket cakes, the pocket cake processing machine enables pressed faces to have a natural recovery effect through two groups of face pressing rollers and the auxiliary compression roller and the transition picking roller which are utilized, internal stress is eliminated, the oil brushing device is matched with the punching forming device, the defects that the pocket cakes are produced manually, the shapes are difficult to control are effectively overcome, the production efficiency of the pocket cakes is improved, the shapes and quality of the pocket cakes are standardized, and the production cost is reduced.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a schematic diagram of the front structure of the main frame of the present invention;

FIG. 2 is a schematic diagram of the rear structure of the host of the present invention;

FIG. 3 is a schematic view of the structure of the punching and forming device of the present invention;

in the figure: 1. the device comprises a rack, 2, a first noodle feeding conveyer belt, 3, a first noodle pressing unit, 4, a first noodle pressing unit conveyer belt, 5, a second noodle pressing unit, 6, a second noodle pressing unit conveyer belt, 7, a first auxiliary press roller, 8, a first transition pick roller, 9, a second noodle feeding conveyer belt, 10, an oil brushing device, 11, a third noodle pressing unit, 12, a third noodle pressing unit conveyer belt, 13, a fourth noodle pressing unit, 14, a control operation box, 15, a fourth noodle pressing unit conveyer belt, 16, a second auxiliary press roller, 17, a second transition pick roller, 18, a punching forming device, 1801, a cylinder mounting plate, 1802, a cylinder, 1803, a cylinder connecting plate, 1804, a guide rod, 1805, a stand column, 1806, a cutter mounting plate, 1807, a cutter, 1808, an indentation plate, 1809, a cutter backing plate, 19, a residual noodle recovering device, 20, a host machine conveying mechanism, 21 and supporting legs.

Detailed Description

A pocket cake forming method comprises dividing a flour raw material into an upper part and a lower part through a pocket cake processing machine, respectively pressing to form an upper dough sheet and a lower dough sheet, brushing oil on the lower dough sheet, superposing the upper dough sheet and the lower dough sheet, and then punching and forming to obtain the pocket cake.

The brushing oil refers to pressing oil marks with set shapes on the lower sheet. After the lower layer of dough sheet is flatly paved on a conveyer belt of a main machine, oil marks with set shapes are pressed on the dough sheet at equal intervals by an oil brushing device under the driving of an air cylinder.

The brushing oil is completed through the brushing oil device, the brushing oil device comprises a brushing oil frame, a cylinder arranged on the brushing oil frame, a brushing oil die connected with a telescopic rod of the cylinder, an oil tank arranged on the brushing oil frame, the oil tank is connected with the brushing oil die through a hose, the lower dough sheet is conveyed to the lower side of the brushing oil device, and the cylinder drives the brushing oil die to extrude oil marks with set shapes on the dough sheet at equal intervals.

The invention achieves the purpose of mechanically and automatically producing pocket cakes by pressing the dough, brushing oil, stacking and punching for forming. The method has the technical difficulties that firstly, how to set the process, the mechanism and the manual manufacturing are completely different in process, the mechanism cannot completely simulate the manual manufacturing procedure, and finally, the flavor and the taste of the product which can simulate the manual manufacturing can be produced, so that the method has the best machining effect. For example, the oil brushing of the invention is not brushing, but oil marks are pressed out, and the purpose of pressing the oil marks is to form the adhered edges and openings of the pocket cakes, so that the upper and lower layers of overlapped wrappers conveyed by the front noodle pressing device are cut by the punching and cutting device, thereby effectively solving the defects of low efficiency and difficult shape control of manual pocket cake production, improving the production efficiency of the pocket cakes, standardizing the shape and quality of the pocket cakes and reducing the production cost.

As shown in fig. 1 and 2, the pocket cake processing machine uses a frame 1 as a supporting mechanism, a main conveying mechanism 2 is arranged on the frame 1, two sets of dough pressing devices are arranged on the frame 1, the two sets of dough pressing devices are respectively arranged at the front end and the middle end of the conveying direction of the frame, the front set of dough pressing devices thins and spreads dough blocks on the main conveying belt to serve as a lower dough sheet, and the middle set of dough pressing devices thins and spreads the dough blocks on the lower dough sheet to serve as an upper dough sheet; the oil brushing device 10 is arranged on the frame 1 and is positioned between the two groups of the surface pressing devices; a punching forming device 18 is arranged on the rear frame of the middle group of noodle pressing devices, and formed pocket cakes are punched.

As shown in fig. 3, as a structural design, the die-cutting forming device 18 includes a die-cutting frame, the die-cutting frame is vertically installed on the main conveying mechanism 20 through a cutter backing plate 1809 by four upright posts 1805, an air cylinder mounting plate 1801 is installed at the upper end of the four upright posts 1805, an air cylinder 1802 is installed on the air cylinder mounting plate 1801 and faces the cutter backing plate 1809, an air cylinder expansion link is connected with the air cylinder connecting plate 1803, a guide rod 1804 is installed on the air cylinder connecting plate 1803 and is located below the air cylinder 1802, a cutter mounting plate 1806 is installed at the lower end of the guide rod 1804, a cutter 1807 and an indentation plate 1808 are installed on the lower surface of the cutter mounting plate 1806, and the cutter 1807 wraps the indentation plate 1808, when the stacked double-layer dough sheet passes below the cutter, the air cylinder 1802 drives the cutter 1807 and the indentation plate.

Four upright posts 1805 are vertically installed above a main conveying mechanism 20 of the rack through cutter backing plates 1809, air cylinder mounting plates 1801 are installed at the upper ends of the upright posts 1805, air cylinders 1802 are installed below the air cylinder mounting plates, guide rods 1804 are connected to the lower ends of the air cylinders 1802 through air cylinder connecting plates 1803, cutter mounting plates 1806 are installed at the lower ends of the guide rods 1804, cutters 1807 and creasing plates 1808 are installed on the lower surfaces of the cutter mounting plates 1806, and the cutters 1807 wrap the creasing plates 1808.

As a functional optimization of the pocket cake processing machine, the pocket cake processing machine further comprises a residual face recovery device 19, and the residual face recovery device 19 is mounted on the machine frame 1 and is positioned at the rear part of the punching forming device 18. The residual noodle recycling device 19 adopts a reversed conveying belt, and the residual noodle head is manually placed on the conveying belt, and the structure is the prior art.

As a preferable structure design, the noodle pressing device comprises a noodle feeding conveyer belt, a first noodle pressing unit conveyer belt, a second noodle pressing unit conveyer belt, an auxiliary compression roller is arranged at the upper part of the output side of the second conveying belt of the flour pressing unit, a transition picking roller is arranged on a frame at the rear stage of the output end of the second conveying belt of the flour pressing unit, the dough is conveyed into the first flour pressing unit from the flour feeding conveying belt, after the first flour pressing unit presses the flour, the dough is conveyed to a second dough pressing unit by a first dough pressing unit conveying belt, the second dough pressing unit presses dough again and then outputs the dough through a second dough pressing unit conveying belt, an auxiliary pressing roller presses dough sheets at an output end, under the cooperation of the auxiliary pressure rollers, the dough sheets freely drop from the transition picking rollers to the main conveying mechanism, the dough sheet is output by the group of dough pressing devices positioned at the front end in the conveying direction of the rack, and the dough sheet is output by the group of dough pressing devices positioned at the middle end in the conveying direction of the rack.

The dough pressing devices are divided into two groups, wherein one group positioned at the front end of the main conveying mechanism comprises a dough feeding conveying belt I2, a dough pressing unit I3, a dough pressing unit I conveying belt 4, a dough pressing unit II 5, a dough pressing unit II conveying belt 6, an auxiliary pressing roller I7 and a transition picking roller I8 which are sequentially arranged on the frame 1 to form a lower dough sheet output mechanism; the oil brushing device 10 is arranged at the next station of the first transition take-up roller 8; and a second flour feeding conveying belt 9, a third flour pressing unit 11, a third flour pressing unit conveying belt 12, a fourth flour pressing unit 13, a fourth flour pressing unit conveying belt 15, a second auxiliary pressing roller 16 and a second transition picking roller 17 are sequentially arranged on the frame to form an upper layer face leather output mechanism. The dough sheet is output by the second (fourth) conveying belt of the dough pressing unit after being thinned, the auxiliary pressing roller is installed at the tail end of the conveying belt, the dough sheet is conveyed to the transition picking roller under the cooperation of the auxiliary pressing roller and then freely sags onto the main machine conveying belt, so that the crease-resistant effect of the dough sheet is achieved, the auxiliary pressing roller and the transition picking roller are utilized, the pressed dough has the natural recovery effect, and the internal stress is eliminated.

The punching and forming mechanism 18 is arranged at the next station of the second transition take-up roller 17, and the incomplete surface recovery mechanism 19 is arranged at the next station of the punching and forming mechanism 18.

As the process optimization of the pocket cake processing machine, the pocket cake processing machine further comprises a surface scraping mechanism which is arranged below the output end side of the main conveying mechanism and corresponds to the return belt. The scraping mechanism comprises a scraper and a fixing frame for fixing the scraper, and the scraper faces the return belt and scrapes off the surface adhered to the return belt. In order to complete the continuous, accurate and efficient mechanism, a set of PLC electrical appliance control system is arranged in the rack and is operated by a touch screen on the control operation box 14.

The pocket cake processing machine can realize high-efficiency production of pocket cakes and meet the standardized requirement of uniform shape and quality of the pocket cakes, the pressed faces have natural recovery effect by two groups of pressing faces and utilizing the auxiliary pressing roller and the transition picking roller, internal stress is eliminated, the oil brushing device is matched with the punching forming device, the defects that the pocket cakes are produced manually, the shape is difficult to control are effectively overcome, the production efficiency of the pocket cakes is improved, the shape and quality of the pocket cakes are standardized, and the production cost is reduced.

The embodiments of the present application are only used for illustrating the technical features disclosed in the present application, and the changes made by the simple substitution by those skilled in the art still belong to the protection scope of the present application.

Claims

1. A pocket cake forming method is characterized in that: the pocket cake processing machine divides the flour raw material into an upper part and a lower part, the upper part and the lower part are respectively pressed to form an upper dough sheet and a lower dough sheet, the upper dough sheet and the lower dough sheet are superposed after oil is brushed on the lower dough sheet, and then the pocket cake is manufactured through punch forming.

2. The method for forming a pocket cake as claimed in claim 1, wherein: the brushing oil refers to pressing oil marks with set shapes on the lower sheet.

3. The method for forming a pocket cake as claimed in claim 2, wherein: the brushing oil is completed through the brushing oil device, the brushing oil device comprises a brushing oil frame, a cylinder arranged on the brushing oil frame, a brushing oil die connected with a telescopic rod of the cylinder, an oil tank arranged on the brushing oil frame, the oil tank is connected with the brushing oil die through a hose, the lower dough sheet is conveyed to the lower side of the brushing oil device, and the cylinder drives the brushing oil die to extrude oil marks with set shapes on the dough sheet at equal intervals.

4. The method for forming a pocket cake as claimed in claim 1, wherein: the pocket cake processing machine takes a rack as a supporting mechanism, a main conveying mechanism is arranged on the rack, two groups of dough pressing devices are arranged on the rack and are respectively arranged at the front end and the middle end of the conveying direction of the rack, dough blocks are thinned and flatly laid on the main conveying belt by the front group of dough pressing devices to serve as lower dough pieces, and dough blocks are thinned and flatly laid on the lower dough pieces by the middle group of dough pressing devices to serve as upper dough pieces; the oil brushing device is arranged on the frame and is positioned between the two groups of the surface pressing devices; and a punching forming device is arranged on a rear frame of the middle group of noodle pressing devices, and formed pocket cakes are punched.

5. The method for forming a pocket cake as claimed in claim 4, wherein: die-cut forming device is including the die-cut frame, the die-cut frame passes through the cutter backing plate by four stands and installs perpendicularly in the frame, at four stand upper end installation cylinder mounting panels, the cylinder is installed on the cylinder mounting panel and towards the cutter backing plate, the cylinder telescopic link is connected the cylinder and is linked the board, the guide bar is installed on the cylinder links the board and is located the cylinder below, the cutter mounting panel is installed at the guide bar lower extreme, cutter and indentation board installation and cutter mounting panel lower surface, and the cutter is wrapping up the indentation board, when the double-deck dough sheet that stacks passes through the cutter below, the cylinder drives cutter and indentation board work, thereby die-cut fashioned pocket cake.

6. The method for forming a pocket cake as claimed in claim 4, wherein: the pocket cake processing machine further comprises a residual face recovery device, and the residual face recovery device is mounted on the machine frame and located at the rear part of the punching and forming device.

7. The method for forming a pocket cake as claimed in claim 4, wherein: the dough pressing device comprises a dough feeding conveyer belt, a dough pressing unit I conveyer belt, a dough pressing unit II and a dough pressing unit II conveyer belt, wherein an auxiliary pressing roller is installed on the upper portion of the output side of the dough pressing unit II conveyer belt, a transition picking roller is installed on a frame on the rear stage of the output end of the dough pressing unit II conveyer belt, dough is conveyed into the dough pressing unit I from the dough feeding conveyer belt, after the dough pressing unit I presses dough, the dough is conveyed to the dough pressing unit II through the dough pressing unit I conveyer belt, after the dough pressing unit II presses dough again, the dough sheet is pressed at the output end through the auxiliary pressing roller, a dough sheet freely drops from the transition picking roller to a main conveying mechanism under the cooperation of the auxiliary pressing roller, the dough sheet is output by a group of dough pressing devices positioned at the front end in the conveying direction of the rack, and the dough sheet is output by a group of dough pressing devices positioned at the middle end in the.

8. The method for forming a pocket cake as claimed in claim 4, wherein: the pocket cake processing machine further comprises a scraping mechanism, wherein the scraping mechanism is arranged below the output end side of the main conveying mechanism and corresponds to the return belt.