Utility model content
The purpose of this utility model is to provide a kind of centralized production honey raisin tree fruit wine, honey raisin tree fruit vinegar integrated production equipment, and to solve, existing honey raisin tree fruit wine, honey raisin tree fruit vinegar brewing mode and occupation area of equipment are large, easily generation burning unstrained spirits phenomenon, the unhygienic and problem that operation is complicated and personnel cost is high of fermenting.
For achieving the above object, the utility model provides following technical scheme:
A kind of honey raisin tree fruit wine, honey raisin tree vinegar integrated production equipment, the heat exchange unit comprising fermentation unit and be communicated with fermentation unit; Described heat exchange unit has filtering unit by pipeline connection.
Preferably, described fermentation unit comprises tank body, described tank body is the lower shell of open type by upper shell and with cone, lower end that its one is made successively, and described upper shell upper port is welded with upper cover, and described upper cover central upper portion is provided with the agitating unit extended in tank body; Described upper cover top is also provided with visor and batching hole; Described upper shell and cone outer wall are provided with chuck; Described chuck top is symmetrically arranged with the first steam inlet pipe and the second steam inlet pipe, and chuck bottom is provided with drip pipe; Described lower shell side is provided with the Dump gate that can overturn along its nozzle; Described Dump gate integral hollow is that camber is provided with intersecting parallels in it and supports, and covers and be fixed with stainless steel filter screen above this intersecting parallels supports; Described tank wall is fixed with pneumatic assembly; Described pneumatic assembly and Dump gate are in transmission connection.
Preferably, described agitating unit comprises and is arranged on the motor at upper cover top and the stir shaft of tank interior; Described motor is connected with stir shaft by reduction box; Described stir shaft is provided with helical stir leaf around its axial wall; Described upper shell inwall is fixed with the first positioning tie bar be connected with stir shaft top movable; Described cone inwall is fixed with the second positioning tie bar be connected with stir shaft lower removable; Be provided with spray header inside described upper cover, this spray header is communicated with materail tube, this materail tube is provided with valve nine.
Preferably, described pneumatic assembly comprises the first bearing being arranged on upper shell outer wall, the three abutments being arranged on cone outer wall, the second bearing being arranged on lower shell outer wall and the 4th bearing, the first cylinder, the second cylinder;
The cylinder barrel that described first bearing and the first cylinder have is flexibly connected; The piston rod that described first cylinder has is flexibly connected with Dump gate side, and this Dump gate homonymy is also flexibly connected with the second bearing; Described second bearing is other is equipped with the intake ducting through lower shell outer wall and this intake ducting is surrounded on lower shell inwall fixes; The tube wall of this intake ducting part in tank is evenly equipped with aperture;
Described 4th bearing is connected with snap fit; The cylinder barrel that described three abutments and the second cylinder have is flexibly connected; The piston rod that described second cylinder has is flexibly connected with snap fit; Described Dump gate opposite side is provided with the buckle coordinated with snap fit; Described Dump gate is provided with the discharge gate pipeline that be communicated with inner with it, this discharge gate pipeline is provided with valve three.
Preferably, described upper shell outer wall is provided with temperature-detecting device, and the temperature-sensing probe that this temperature detector has is placed in upper shell through top cylinder body wall.
Preferably, described heat exchange unit comprises with discharge gate pipeline successively by the first storage tank, the first transferpump, the plate-type heat exchanger of pipeline connection; The pipeline that described first storage tank is communicated with the first transferpump is provided with valve five; The pipeline that described first transferpump is communicated with plate-type heat exchanger is provided with valve seven;
The outlet of described plate-type heat exchanger divides two-way, and pipeline of leading up to is communicated with materail tube, and pipeline of separately leading up to is communicated with filtering unit, and this pipeline is provided with valve ten.
Preferably, described filtering unit comprise cloth envelop collector and with cloth envelop collector successively by the second transferpump, membrane filter appts, the finished product storage tank of pipeline connection; The pipeline that described cloth envelop collector is communicated with the second transferpump is provided with valve 12;
The pipeline that described second transferpump is communicated with membrane filter appts is provided with valve 17; The pipeline that described valve 12 is communicated with the second transferpump there is the second storage tank by another pipeline connection being provided with valve 13;
Described second storage tank top is communicated with membrane filter appts top by pipeline, and this pipeline is provided with valve 19;
The pipeline that described membrane filter appts is communicated with finished product storage tank is provided with valve 21; Described finished product storage tank is provided with bleeder valve by pipeline.
Preferably, the pipeline that described valve 19 is communicated with the second storage tank is provided with spinner-type flowmeter.
technique effect of the present utility model and advantage:
A kind of honey raisin tree fruit wine of the present utility model, honey raisin tree vinegar integrated production equipment, the heat exchange unit comprising fermentation unit and be communicated with fermentation unit; Described heat exchange unit has filtering unit by pipeline connection.
Compare with mode with existing honey raisin tree fruit wine, honey raisin tree fruit vinegar fermentation installation, the combination of the solid state fermentation centralized operation that the utility model adopts, circulating-heating, high-precision filtration, honey raisin tree solid ferment process is made to achieve reinforced, heating, sterilization, filtration, stirring, the focusing on of discharging, the material that preferred agitating unit and pneumatic control can make obtains uniform stirring and controls more quick, time saving and energy saving; The design of circulation heating structure is conducive to carrying out temperature control to unstrained spirits material on the one hand, and the circulation of feed liquid simultaneously is also conducive to fermentation; Also re-sterilise process can be carried out to leavened prod, to ensure the quality of product on the other hand.Preferred filtration scientific offering can leach impurity in leavened prod and microorganism, thus improves and ensure the quality of product; The utility model achieves the treatment technology of zymamsis, acetic fermentation integration, both can realize the production of honey raisin tree fruit wine, also can realize the acetic fermentation of honey raisin tree with this device.This device have rational in infrastructure, take up an area less, stable temperature control, process period be short, the feature of product safety health; Characteristic brewage manufacturing enterprise can be widely used in.
Embodiment
Be described in more detail below in conjunction with the technical scheme of embodiment to this patent, the part that technical characteristic described in the utility model or annexation are not described in detail all adopts prior art.
embodiment 1,1,4 describes by reference to the accompanying drawings.
A kind of honey raisin tree fruit wine of the present utility model, honey raisin tree vinegar integrated production equipment, as shown in Figure 4, the heat exchange unit comprising fermentation unit and be communicated with fermentation unit; Described heat exchange unit has filtering unit by pipeline connection.Described fermentation unit, heat exchange unit, filtering unit are all fixed on the support that mates with it.
The present embodiment achieves produces integrated approach to honey raisin tree fruit wine, honey raisin tree fruit vinegar brewing, the centralization design of preferred fermentation unit, heat exchange unit and filtering unit, mechanize instead of manually stirs, decrease cost of labor, avoid the generation of burning unstrained spirits phenomenon, meanwhile, also making to brewage product is that quality is improved.
embodiment 2,1,2,3 describes by reference to the accompanying drawings.
On the basis of embodiment 1, described fermentation unit is based on fermentor tank, this fermentor tank has tank body 1, described tank body 1 is the lower shell 1-26 of open type by upper shell 1-24 and the cone 1-25 made successively with its one, lower end, described upper shell 1-24 upper port is welded with upper cover 1-23, and described upper cover 1-24 central upper portion is provided with the agitating unit extended in tank body 1; Described upper cover 1-23 top is also provided with visor 1-5 and batching hole 1-19; Described upper shell 1-24 and cone 1-25 outer wall are provided with chuck 1-16; Described chuck 1-16 top is symmetrically arranged with the first steam inlet pipe 1-7 and the second steam inlet pipe 1-17, and chuck 1-16 bottom is provided with drip pipe 1-15; Described lower shell side is provided with the Dump gate 1-11 that can overturn along its nozzle; Described Dump gate 1-11 integral hollow is that camber is provided with intersecting parallels in it and supports 1-21, and this intersecting parallels supports to cover above 1-21 and is fixed with stainless steel filter screen 1-12; Described tank body 1 outer wall is fixed with pneumatic assembly; Described pneumatic assembly and Dump gate are in transmission connection.This pneumatic assembly, for controlling the hermetically closing relative to lower shell 1-26 lower port of Dump gate 1-11 and opening the action of namely opening the door and closing door, makes Dump gate can do clockwise upset and the upset counterclockwise of 90 degree along lower shell side.
Preferably, described agitating unit comprises and is arranged on the motor 1-1 at upper cover top and the stir shaft 1-8 of tank interior; Described motor 1-1 is connected with stir shaft 1-8 by reduction box 1-2; Described stir shaft 1-8 is provided with helical stir leaf 1-81 around its axial wall; Described upper shell inwall is fixed with the first positioning tie bar 1-6 be connected with stir shaft 1-8 top movable; Described cone inwall is fixed with the second positioning tie bar 1-20 be connected with stir shaft 1-8 lower removable; Described second positioning tie bar and the first positioning tie bar all adopt prior art to locate as bearing support and stir shaft rotate; Be provided with spray header 1-4 inside described upper cover, this spray header 1-4 is communicated with materail tube 91, and this materail tube 91 is communicated with air and it is provided with valve 99.
Preferably, described pneumatic assembly comprises the first bearing 1-29 being arranged on upper shell 1-24 outer wall, the three abutments 1-30 being arranged on cone 1-25 outer wall, the second bearing 1-27 being arranged on lower shell outer wall (left and right sides) and the 4th bearing 1-28, the first cylinder 1-9, the second cylinder 1-14;
The cylinder barrel that described first bearing 1-29 and the first cylinder 1-9 have is flexibly connected; The piston rod that described first cylinder 1-9 has is flexibly connected with Dump gate 1-11 side, and this Dump gate 1-11 homonymy is also flexibly connected with the second bearing 1-27; Described second bearing 1-27 is other is equipped with air inlet (vapour) the pipeline 1-10 through lower shell outer wall and this air inlet (vapour) pipeline 1-10 is surrounded on lower shell inwall fixes; The tube wall of this air inlet (vapour) pipeline 1-10 part in tank is evenly equipped with aperture 1-22; This air inlet (vapour) pipeline 1-10 is provided with valve 2.
Described 4th bearing 1-28 is connected with snap fit 1-13; The cylinder barrel that described three abutments 1-30 has with the second cylinder 1-14 is flexibly connected; The piston rod that described second cylinder 1-14 has is flexibly connected with snap fit 1-13; Described Dump gate 1-11 opposite side is provided with the buckle coordinated with snap fit 1-13; Described Dump gate 1-11 is provided with the discharge gate pipeline 31 that be communicated with inner with it, this discharge gate pipeline 31 is provided with valve 33.
Preferably, described upper shell 1-24 outer wall is provided with temperature-detecting device 1-31, and the temperature-sensing probe 1-18 that this temperature detector 1-31 has is placed in upper shell 1-24 through top cylinder body wall.
The above-mentioned various structures design of the present embodiment makes that material stirring efficiency is high, mixing effect is even; Preferred Dump gate Pneumatic opening design, operates light, compensate for the trouble of conventional solid-state fermentation discharging; Preferred air inlet (vapour) piping design, achieves and both can lead to steam heating sterilizing to solid substances, also can pass into air when needs are lowered the temperature and carry out oxygen supply or cooling operation; Temperature-detecting device is more conducive to know temperature variation in tank body constantly, conveniently carries out next step operation; Further Dump gate coconnected discharge gate pipeline can carry out discharge to filtered liquid makes it successionally enter next step operation.
embodiment 3,1,3,4 describes by reference to the accompanying drawings.
On the basis of embodiment 2, as shown in Fig. 1,4, described heat exchange unit comprises with discharge gate pipeline 31 successively by the first storage tank 4, first transferpump 6, the plate-type heat exchanger 8 of pipeline connection; Valve 55 on the pipeline that described first storage tank 4 is communicated with the first transferpump 6; The pipeline that described first transferpump 6 is communicated with plate-type heat exchanger 8 is provided with valve 77;
The outlet of described plate-type heat exchanger 8 divides two-way, and pipeline of leading up to is communicated with materail tube 91, and pipeline of separately leading up to is communicated with filtering unit, and this pipeline is provided with valve 10.
What this programme was such arranged is conducive to carrying out temperature control to unstrained spirits material on the one hand, and the circulation of feed liquid simultaneously is also conducive to fermentation; Also germicidal treatment can be carried out to leavened prod, to ensure the quality of product on the other hand.
Preferably, as shown in Figure 1, described filtering unit comprise cloth envelop collector 11 and with cloth envelop collector 11 successively by the second transferpump 15, membrane filter appts 18, the finished product storage tank 22 of pipeline connection; The pipeline that described cloth envelop collector 11 is communicated with the second transferpump 15 is provided with valve 12;
The pipeline that described second transferpump 15 is communicated with membrane filter appts 18 is provided with valve 17, this valve 17 entrance end pipeline is provided with tensimeter 16; The pipeline that described valve 12 is communicated with the second transferpump 15 there is the second storage tank 14 by another pipeline connection being provided with valve 13, is communicated with the lower end of the second storage tank 14 as shown in Figure 1;
Described second storage tank 14 top is communicated with membrane filter appts 18 top by pipeline, and this pipeline is provided with valve 19;
The pipeline that described membrane filter appts 18 is communicated with finished product storage tank 22 is provided with valve 21; Described finished product storage tank 22 is provided with bleeder valve 23 by pipeline.
The such setting of this programme can leach impurity in leavened prod and microorganism, thus improves and ensure the quality of product.
Preferably, the pipeline that described valve 19 is communicated with the second storage tank 22 is provided with for observing the spinner-type flowmeter 20 of expecting flow velocity at night.
The present embodiment, main the first storage tank, the first transferpump, plate-type heat exchanger and the valve adopted achieves and arranges the heating capable of circulation of material, is conducive to carrying out temperature control to unstrained spirits material on the one hand, and the circulation of feed liquid simultaneously is also conducive to fermentation; Also re-sterilise process can be carried out to leavened prod, to ensure the quality of product on the other hand; In addition the scientific offering of cloth envelop collector, the second transferpump, membrane filter appts, finished product storage tank and valve can leach impurity in leavened prod and microorganism, thus improves and ensure the quality of product.
utility model works process is as follows:
Accompanying drawings 1, when this device uses, first start the first cylinder 1-9 and the second cylinder 1-14 and close Dump gate 1-11, valve 33 and valve 99, to clean again, the honey raisin tree carpopodium (as: 2000kg) shattered is put into integrated solid-state fermenter 1 with water (expecting: water=1:1) from batching hole 1-19, starter motor 1-1 makes spice screw rod 1-8 rotate, then, can (as: 5% of quality of material) drop into certain yeast seeds from batching hole 1-19 and carry out zymamsis in proportion, when temperature of charge can open valve 33 more than 32 DEG C, valve 99 is valve-off 10 simultaneously, open the first transferpump 6 and plate-type heat exchanger 8 to be lowered the temperature to feed liquid by the circulating line be connected with integrated solid-state fermenter 1, and often open spice screw rod 1-8 stirring material to keep the constant of product temperature.After alcoholic strength reaches regulation, can from batching hole 1-19 in proportion (as: 5% of quality of material) drop into certain strain Acetobacter xylinum and carry out acetic fermentation, its temperature control method is identical with above-mentioned zymamsis, and often from air inlet (vapour) pipeline (composite duct) 1-10 introducing air, ventilation process is carried out, until reach the acetate concentration of regulation to material.
To obtain honey raisin tree fruit wine, then when alcoholic strength reaches regulation parameter value, after fruit wine stoste is filtered by the stainless steel filtering net 1-12 on Dump gate 1-11, discharged by leakage fluid dram pipeline, get after wine completes, can open Dump gate 1-11, schlempe is then discharged bottom integrated solid-state fermenter 1; To obtain honey raisin tree fruit vinegar, then when acetate concentration reaches regulation parameter value, after fruit vinegar stoste can be made to be filtered by the stainless steel filtering net 1-12 on Dump gate 1-11, discharged by leakage fluid dram pipeline 1--31, can open Dump gate 1-11, acid-sludge is then discharged bottom integrated solid-state fermenter 1.
After fermented feed liquid is discharged from integrated solid-state fermenter 1, i.e. valve-off 99 and bleeder valve 23, open valve 10, valve 12, valve 13, valve 17, valve 19 and valve 21, the Cemented filling be connected with filtering unit by fermentation unit carries out membrane filtration process to filtering unit; During process, entrance end tensimeter 16 display of membrane filter appts 18 will reach 0.05MPa, feed rate controls at 500L/h, when fermented feed liquid is by film surface, the many tiny micropore gathered in film surface only allows water and small-molecule substance to pass through, the honey raisin tree fruit wine of filtering or honey raisin tree fruit vinegar then flow in finished product storage tank 22, the material that in fermented feed liquid, volume is greater than film surface micropore footpath is then trapped within the liquid feeding side of film, is driven into the second storage tank 14.
In sum, compared with prior art the utility model adopt solid state fermentation centralized operation, circulating-heating, high-precision filtration combination, honey raisin tree solid ferment process is made to achieve reinforced, heating, sterilization, filtration, stirring, the focusing on of discharging, the material that preferred agitating unit and pneumatic control can make obtains uniform stirring and controls more quick, time saving and energy saving; The design of circulation heating structure is conducive to carrying out temperature control to unstrained spirits material on the one hand, and the circulation of feed liquid simultaneously is also conducive to fermentation; Also re-sterilise process can be carried out to leavened prod, to ensure the quality of product on the other hand.Preferred filtration scientific offering can leach impurity in leavened prod and microorganism, thus improves and ensure the quality of product.
Above the better embodiment of this patent is explained in detail, but this patent is not limited to above-mentioned embodiment, in the ken that one skilled in the relevant art possesses, various change can also be made under the prerequisite not departing from this patent aim.