CN107900020A - A kind of tealeaves cleaning, drying integrated device - Google Patents

Abstract

The invention discloses a tea cleaning and drying integrated device. The upper part of the motor is connected to the driving shaft in rotation, and the upper part of the left end of the device body is provided with a cleaning box, and a sealing gasket is arranged at the joint between the driving shaft and the cleaning box, and the upper part of the driving shaft is fixedly connected with a helical blade; The upper end of the cleaning box is fixedly connected to the feeding port, the upper left end of the cleaning box is connected to the water inlet pipe, the upper end of the driving shaft is fixedly connected to the worm, the upper part of the worm is connected to the top of the cleaning box in rotation, the worm meshes with the worm wheel, and the surface of the worm wheel is fixedly connected to the stirring plate. The device realizes the horizontal agitation of the lower part of the cleaning box and the longitudinal turning and agitation of the upper part of the cleaning box through the spiral blade and the stirring plate, and separates the tea leaves from the water under the left and right sides of the separation chamber and the filter plate, and then uses the sponge water collecting plate to control the water on the tea leaves. The water liquid is collected for the second time, and finally sent out by the screw feeding roller. The structural design of the device is reasonable and applicable, which greatly improves the efficiency of tea cleaning, saves labor, and has a high degree of automation.

Description

A tea washing and drying integrated device

technical field

The invention relates to an agricultural machine, in particular to an integrated tea washing and drying device.

Background technique

my country has a long history of tea culture. As a non-alcoholic and healthy drink, tea is loved by more and more people. With the increase in demand for tea, the production process of tea has also changed. Hand-made tea has become machine-made tea, but whether it is artificial or machine-made tea, fresh tea leaves need to be thoroughly washed and dried before being roasted.

In the prior art, most of the cleaning work of tea leaves is done by manual cleaning. To dry, a special drying room is required, and good ventilation is also required. The traditional cleaning and drying methods limit the output of tea leaves, and are quite time-consuming and labor-intensive. , the degree of automation is low, and the work efficiency is low, which is not conducive to speeding up the progress of tea production.

Contents of the invention

The object of the present invention is to provide an integrated tea washing and drying device to solve the problems raised in the above-mentioned background technology.

To achieve the above object, the present invention provides the following technical solutions:

An integrated tea cleaning and drying device, including a device body; the device body is mainly composed of a cleaning box, a drive shaft, a worm wheel, a stirring plate, a separation chamber, and a screw feeding roller. The upper part of the motor is rotatably connected to the driving shaft, and the upper left end of the device body is provided with a cleaning box, the bearing of the driving shaft is rotatably connected to the bottom of the cleaning box, a sealing gasket is arranged at the joint between the driving shaft and the cleaning box, and the upper part of the driving shaft is fixedly connected to the helical blade; the upper end of the driving shaft The worm is fixedly connected, the upper part of the worm rotates and connects to the top of the cleaning box, the worm meshes with the worm wheel, and the surface of the worm wheel is fixedly connected to the agitating plate, the end of the worm wheel is rotated and connected to the cage, and the cage is fixedly connected to the inner wall of the cleaning box, and a liquid discharge pipe is set under the left end of the cleaning box. The upper end of the liquid pipe is rotatably connected to the rotary valve; the upper right end of the cleaning tank is connected to the left end of the diversion pipe, the right end of the diversion pipe is connected to the upper part of the separation chamber, the middle part of the separation chamber is provided with an inclined filter plate, the lower end of the filter plate is fixedly connected to the hopper, and the lower part of the separation chamber Connected to the drain pipe; the lower part of the drive shaft is fixedly connected to the first bevel gear, the first bevel gear meshes with the second bevel gear, the second bevel gear is fixedly connected to the end of the screw feed roller, and the left end of the screw feed roller is connected to the upper end of the support rod to support The lower end of the rod is fixedly connected to the body of the device, and the screw feed roller is rotated to connect to the air-drying box; the lower end of the air-drying box is provided with a heating chamber, the right end of the heating chamber is connected to the air inlet, the upper and lower walls of the heating chamber are fixedly connected to the heating wire, and the left end of the heating chamber is provided with an air pump. The suction pump is connected to the left end of the heating chamber by a conduit, the left end of the conduit is connected to the left end of the ventilated dry box, and the lower part of the left end of the air-dried box is provided with a sponge water collecting plate.

As a further solution of the present invention: the upper end of the cleaning box is fixedly connected to the feeding port, and the upper part of the left end of the cleaning box is connected to the water inlet pipe.

As a further solution of the present invention: the right end of the air-drying box is connected to the air outlet.

As a further solution of the present invention: the lower part of the driving motor is fixedly connected to the motor base, and the motor base is fixedly connected to the device body by bolts.

As a further solution of the present invention: the lower end of the device body is fixedly connected to the legs.

As a further solution of the present invention: the lower end of the sponge water collecting plate communicates with the collecting tank.

As a further solution of the present invention: the bottom of the right end of the air-drying box is connected to the material outlet.

Compared with the prior art, the beneficial effect of the present invention is: the device realizes the horizontal agitation of the lower part of the cleaning box and the longitudinal turning and agitation of the upper part of the cleaning box through the helical blade and the stirring plate, which greatly improves the cleaning efficiency of the tea leaves. The left and right sides of the filter plate separate the tea leaves from the water, and then the water on the tea leaves is collected twice by the sponge water collecting plate, and finally sent out by the spiral feeding roller. The structure design of the device is reasonable and applicable, which greatly improves the efficiency of tea cleaning, saves labor, and has a high degree of automation, which is conducive to improving the tea production efficiency.

Description of drawings

Fig. 1 is a structural schematic diagram of an integrated tea washing and drying device.

Fig. 2 is a top view of the worm wheel and the stirring plate in the tea washing and drying integrated device.

Fig. 3 is an enlarged view of the spiral feeding roller and the heating chamber in the tea washing and drying integrated device.

In the figure: 1-device body; 2-cleaning box; 3-drying box; 4-driving motor; 5-motor base; 6-driving shaft; 7-spiral blade; 8-worm; 9-worm gear; Frame; 11-inlet pipe; 12-discharging pipe; 13-rotary valve; 14-feeding port; 15-stirring plate; 16-guiding pipe; -drainage pipe; 21-first bevel gear; 22-second bevel gear; 23-screw feeding roller; 24-support rod; 25-sponge water collecting plate; 26-collection tank; ; 29-suction pump; 30-air inlet; 31-material outlet; 32-air outlet; 33-leg.

Detailed ways

The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

Please refer to Figures 1 to 3. In an embodiment of the present invention, a tea cleaning and drying integrated device includes a device body 1; the device body 1 is mainly composed of a cleaning box 2, a driving shaft 6, a worm wheel 9, a stirring plate 15, The separation chamber 17 and the screw feed roller 23 are formed; the lower part of the left end of the device body 1 is provided with a driving motor 4, the lower part of the driving motor 4 is fixedly connected to the motor base 5, the motor base 5 is fixedly connected to the device body 1 by bolts, and the upper part of the driving motor 4 is connected in rotation The driving shaft 6, and the upper left end of the device body 1 is provided with a cleaning box 2, the bearing of the driving shaft 6 is rotatably connected to the bottom of the cleaning box 2, a sealing gasket is arranged at the joint between the driving shaft 6 and the cleaning box 2, and the upper part of the driving shaft 6 is fixedly connected to the helical blade 7, The driving motor 4 is energized to drive the driving shaft 6 to rotate and then drive the helical blade 7 to follow the rotation. The helical blade 7 makes the water in the cleaning box 2 roll laterally; the upper end of the cleaning box 2 is fixedly connected to the feeding port 14, and the upper left end of the cleaning box 2 is connected The water inlet pipe 11, the upper end of the driving shaft 6 is fixedly connected to the worm 8, and the upper part of the worm 8 is connected to the top of the cleaning box 2 by rotation, the worm 8 meshes with the worm wheel 9, and the surface of the worm wheel 9 is fixedly connected to the stirring plate 15, and the end of the worm wheel 9 is connected to the retainer 10 by rotation, maintaining The frame 10 is fixedly connected to the inner wall of the cleaning box 2, and the bottom left end of the cleaning box 2 is provided with a discharge pipe 12, and the upper end of the discharge pipe 12 is rotated to connect with the rotary valve 13, and the rotating drive shaft 6 drives the worm 8 to rotate synchronously and then drives the worm wheel 9 to follow the rotation, and the worm wheel 9 Drive the stirring plate 15 to turn over and longitudinally stir the tea leaves and water in the cleaning box 2, and realize the horizontal stirring of the lower part of the cleaning box 2 and the vertical turning and stirring of the upper part of the cleaning box 2 through the spiral blade 7 and the stirring plate 15, which greatly improves the cleaning efficiency of the tea leaves.

The upper part of the right end of the cleaning box 2 is connected to the left end of the diversion pipe 16, the right end of the diversion pipe 16 is connected to the upper part of the separation chamber 17, and the middle part of the separation chamber 17 is provided with an inclined filter plate 18, and the lower end of the filter plate 18 is fixedly connected to the hopper 19, and the separation chamber 17 The lower part is connected to the drain pipe 20, and the water inlet pipe 11 continuously injects clean water into the cleaning box 2 from the left side so that the cleaned tea leaves and water flow into the separation chamber 17 through the guide pipe 16, and the tea leaves and water are separated by the action of the filter plate 18. The water is separated from the liquid, wherein the water enters the lower part of the separation chamber 17 through the filter holes on the surface of the filter plate 18 and then is discharged from the drain pipe 20, and the tea leaves flow into the hopper 19 through the inclined filter plate 18, and the water liquid flows out from the right end of the guide pipe 16. and tea leaves, the water liquid will obliquely wash the filter plate 18, so the tea leaves will not adhere to the filter plate 18 and cause blockage; the lower part of the drive shaft 6 is fixedly connected to the first bevel gear 21, and the first bevel gear 21 meshes with the second bevel gear 21. The bevel gear 22, the second bevel gear 22 is fixedly connected to the end of the spiral feed roller 23, and the left end of the spiral feed roller 23 is rotated to connect to the upper end of the support rod 24, and the lower end of the support rod 24 is fixedly connected to the device body 1, and the spiral feed roller 23 is rotated to connect to the air-drying box 3 , the bottom of the right end of the air-drying box 3 is connected to the material outlet 31, and the rotating drive shaft 6 drives the first bevel gear 21 to rotate and then drives the second bevel gear 22 to follow the rotation, and the second bevel gear 22 drives the screw feed roller 23 to rotate, and the hopper 19 rows The lower tea leaves are delivered to the right end by the rotating screw feeding roller 23 and discharged from the material outlet 31.

The lower end of the air-drying box 3 is provided with a heating chamber 27, the right end of the heating chamber 27 is connected to the air inlet 30, the upper and lower walls of the heating chamber 27 are fixedly connected to the heating wire 28, and the left end of the heating chamber 27 is provided with an air pump 29, which is connected to the heating chamber by a conduit. The left end of the cavity 27, the left end of the conduit is connected to the left end of the ventilated dry box 3, the lower part of the left end of the air-dried box 3 is provided with a sponge water collecting plate 25, the lower end of the sponge water collecting plate 25 is connected to the collecting tank 26, the right end of the air-dried box 3 is connected to the air outlet 32, and the lower end of the device body 1 is fixedly connected Outrigger 33, the tealeaves that discharges from receiving hopper 19 falls in air-drying box 3 with a large amount of water liquid, and water liquid is absorbed and stored in collection tank 26 by sponge water collecting plate 25, and heating wire 28 will heat the air in cavity 27 Heating is pumped into the left end of the air-drying box 3 through the air pump 29. Since the screw feed roller 23 transports tea leaves from left to right, and the hot air is also blown into the air-drying box 3 from left to right, the hot air can reduce the size of the screw feed roller on the one hand. 23 loads of transported materials, on the one hand, the tea can be dried.

The working principle of the present invention is: the driving motor 4 is energized to drive the driving shaft 6 to rotate and then drive the helical blade 7 to follow the rotation. The worm wheel 9 is driven to follow the rotation, and the worm wheel 9 drives the stirring plate 15 to turn over and longitudinally stir the tea leaves and water liquid in the cleaning box 2, and realize the horizontal stirring of the lower part of the cleaning box 2 and the vertical turning and stirring of the upper part of the cleaning box 2 through the spiral blade 7 and the stirring plate 15. The cleaning efficiency of the tea leaves is greatly improved. When the cleaning is over, the rotary valve 13 is opened to discharge a small amount of tea leaves and water liquid remaining in the cleaning box 2 through the discharge pipe 12, and the water inlet pipe 11 continuously injects clean water into the cleaning box 2 from the left. The water makes the cleaned tea leaves and water liquid flow into the separation chamber 17 through the guide pipe 16, and the tea leaves and water liquid are separated under the action of the filter plate 18, wherein the water liquid enters the lower part of the separation chamber 17 through the filter holes on the surface of the filter plate 18 and then It is discharged from the drain pipe 20, and the tea leaves flow into the hopper 19 through the inclined filter plate 18. Since the mixture of water liquid and tea leaves flows out from the right end of the guide pipe 16, the water liquid will wash the filter plate 18 obliquely, so the tea leaves will not adhere. Blockage is caused on the filter plate 18, the rotating drive shaft 6 drives the first bevel gear 21 to rotate and then drives the second bevel gear 22 to follow the rotation, the second bevel gear 22 drives the screw feeding roller 23 to rotate, and the tea leaves discharged through the receiving hopper 19 Conveyed to the right end by the rotating screw feed roller 23 and discharged from the material outlet 31, the tea leaves discharged from the receiving hopper 19 fall into the air-drying box 3 with a large amount of water liquid, and the water liquid is absorbed by the sponge water collecting plate 25 and stored in the collection tank 26 , the heating wire 28 heats the air in the heating chamber 27 and draws it into the left end of the air-drying box 3 through the air pump 29. Since the screw feed roller 23 transports the tea leaves from left to right, and the hot air is also blown into the air-drying box 3 from left to right, Therefore, on the one hand, the hot air can reduce the load of the material transported by the screw feed roller 23, and on the other hand, the tea leaves can be dried.

It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (7)

1. An integrated tea washing and drying device, including a device body (1); the device body (1) is mainly composed of a cleaning box (2), a driving shaft (6), a worm wheel (9), and a stirring plate (15) , a separation chamber (17) and a screw feed roller (23), characterized in that a driving motor (4) is provided at the lower part of the left end of the device body (1), and the upper part of the driving motor (4) is connected to the drive shaft (6) in rotation, and The cleaning box (2) is installed on the upper left end of the device body (1), the bearing of the driving shaft (6) is connected to the bottom of the cleaning box (2), and a sealing gasket is set at the joint between the driving shaft (6) and the cleaning box (2), and the driving shaft ( 6) The upper part is fixedly connected to the spiral blade (7); the upper end of the drive shaft (6) is fixedly connected to the worm (8), and the upper part of the worm (8) is rotatably connected to the top of the cleaning box (2), and the worm (8) meshes with the worm wheel (9), And the surface of the worm wheel (9) is fixedly connected to the stirring plate (15), the end of the worm wheel (9) is rotatably connected to the cage (10), and the cage (10) is fixedly connected to the inner wall of the cleaning box (2), and the cleaning box (2) is arranged below the left end The discharge pipe (12), the upper end of the discharge pipe (12) is connected to the rotary valve (13) by rotation; the upper right end of the cleaning tank (2) is connected to the left end of the diversion pipe (16), and the right end of the diversion pipe (16) is connected to the separation chamber (17) The upper part, the middle part of the separation chamber (17) is provided with an inclined filter plate (18), the lower end of the filter plate (18) is fixedly connected to the hopper (19), and the lower part of the separation chamber (17) is connected to the drain pipe (20); The lower part of the driving shaft (6) is fixedly connected to the first bevel gear (21), the first bevel gear (21) meshes with the second bevel gear (22), and the second bevel gear (22) is fixedly connected to the end of the spiral feeding roller (23), And the left end of the screw feed roller (23) rotates to connect the upper end of the support rod (24), the lower end of the support rod (24) is fixedly connected to the device body (1), and the screw feed roller (23) rotates to connect the air-dry box (3); the air-dry box ( 3) A heating chamber (27) is provided at the lower end, the right end of the heating chamber (27) is connected to the air inlet (30), the upper and lower walls of the heating chamber (27) are fixedly connected to the heating wire (28), and the left end of the heating chamber (27) is provided with an air pump (29), air pump (29) is communicated with heating chamber (27) left end by conduit, and conduit left end connects ventilated dry case (3) left end, and air dry case (3) left end bottom is provided with sponge water collecting plate (25). 2. The tea cleaning and drying integrated device according to claim 1, characterized in that the upper end of the cleaning box (2) is fixedly connected to the feeding port (14), and the upper left end of the cleaning box (2) is connected to the water inlet pipe (11 ). 3 . The tea washing and drying integrated device according to claim 1 , characterized in that, the right end of the air drying box ( 3 ) is connected to an air outlet ( 32 ). 4. The tea washing and drying integrated device according to claim 1, characterized in that, the lower part of the drive motor (4) is fixedly connected to the motor base (5), and the motor base (5) is bolted to the body of the device (1). 5 . The tea washing and drying integrated device according to claim 1 , characterized in that, the lower end of the device body ( 1 ) is fixedly connected to the legs ( 33 ). 6 . The tea washing and drying integrated device according to claim 1 , characterized in that, the lower end of the sponge water collecting plate ( 25 ) communicates with the collecting tank ( 26 ). 7. The tea washing and drying integrated device according to claim 1, characterized in that, the material outlet (31) is connected to the bottom of the right end of the air-drying box (3).