CN204603774U - Antenna assemblies riveting system - Google Patents
Antenna assemblies riveting system Download PDFInfo
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- CN204603774U CN204603774U CN201520264194.6U CN201520264194U CN204603774U CN 204603774 U CN204603774 U CN 204603774U CN 201520264194 U CN201520264194 U CN 201520264194U CN 204603774 U CN204603774 U CN 204603774U
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- terminal
- mechanical arm
- tin bar
- connecting gear
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Abstract
The utility model relates to a kind of antenna assemblies riveting system, be specifically related to the antenna assemblies riveting system that a kind of automaticity is high, comprise connecting gear, a CCD vision system, the 2nd CCD vision system, welding mechanism, mechanical arm connecting gear, terminal automatical feeding system and tin bar automatical feeding system.The utility model achieves full-automatic production, and will rivet control errors within 0.05mm, and security is high; Full-automatic production substantially increases production efficiency, and hourly output is approximately 1000 and a staff can complete production.
Description
Technical field
The utility model relates to a kind of antenna assemblies riveting system, is specifically related to the antenna assemblies riveting system that a kind of automaticity is high.
Background technology
At present, most of antenna business men all uses man-made assembly to rivet.And man-made assembly riveted joint error is greatly between 1-2mm, the product produced like this can weak 0.1-0.3dBi than the product signal that actual research and development are.There is very large potential safety hazard when workman uses punch press to rivet, when easily causing finger to weigh wounded serious, may deformity be caused.During artificial production owing to assembling while rivet the general output for each person every day that causes yielding poorly at about 5000, and one needs the station of riveted joint to have more than 3 places with antenna, such production capacity does not catch up with Production requirement far away, enterprise just with many people, also must just define the pernicious industry of inefficient high cost to satisfy the demands.
Utility model content
The purpose of this utility model is for the deficiencies in the prior art, provides a kind of automaticity high, and safety, efficiently antenna assemblies riveting system.
To achieve these goals, the technical solution adopted in the utility model is:
A kind of antenna assemblies riveting system, comprise connecting gear, connecting gear comprises single shaft wire agency and synchronous belt mechanism, single shaft wire agency and synchronous belt mechanism are arranged side by side, single shaft wire agency is for transmitting wire harness, synchronous belt mechanism is for transmitting terminal, and single shaft wire agency is controlled by control system;
One CCD vision system, one CCD vision system is for judging the delivering position of wire harness, CCD vision system comprises CPU, industrial computer and camera, and picture transmission is analyzed to CPU by camera, then transfers data to control system by industrial computer;
Welding mechanism is used for welding terminal and wire harness, and this welding mechanism is positioned at the side of described connecting gear;
Mechanical arm connecting gear comprises the first mechanical arm and the second mechanical arm, first mechanical arm and the second mechanical arm are successively set on the end of described connecting gear, first mechanical arm is for being sent to the first pressurized cylinder riveting mechanism by the terminal on connecting gear and wire harness, second mechanical arm is used for spring lever to be sent to after the second pressurized cylinder riveting mechanism and tin bar rivet, then is sent to the first pressurized cylinder riveting mechanism;
2nd CCD vision system for judging whether the second mechanical arm arrives station to be riveted, and controls the second mechanical arm by control system and moves to tram and rivet.
Further, also comprise terminal automatical feeding system, this terminal automatical feeding system comprises terminal material loading vibrating disk and terminal conveyer belt, and the terminal in terminal material loading vibrating disk is sent to described synchronous belt mechanism by terminal conveyer belt.
Further, also comprise tin bar automatical feeding system, this tin bar automatical feeding system comprises tin bar material loading vibrating disk and tin bar conveyer belt, and the tin bar in tin bar material loading vibrating disk is sent to described second pressurized cylinder riveting mechanism by tin bar conveyer belt.
Further, also annular light source is provided with around described camera.
Further, described control system is PLC.
The beneficial effects of the utility model are:
Wire harness out from soldering machine is clamped feeding by single shaft wire agency by the utility model, and meanwhile, terminal is sent to synchronous belt mechanism to terminal automatical feeding system and wire harness is carried side by side; The delivering position of wire harness is judged by a CCD vision system, and send the data after judging to control system, controlling single shaft wire agency by control system makes it behind tram, and control system controls welding mechanism and welds, and continues through connecting gear and transmit after having welded; Spring lever is clamped and is sent to the second pressurized cylinder riveting mechanism by the second mechanical arm, and meanwhile, tin bar is also sent to the second pressurized cylinder riveting mechanism by tin bar automatical feeding system, and by the second pressurized cylinder riveting mechanism by tin bar automatic riveting on spring lever; The terminal welded together and wire harness pick up and are sent to the first pressurized cylinder riveting mechanism by the first mechanical arm, second mechanical arm continues spring lever to be sent to the first pressurized cylinder riveting mechanism, and judge whether the second mechanical arm arrives station to be riveted by the 2nd CCD vision system, control the second mechanical arm by control system arrive correct riveted joint station and riveted by the first pressurized cylinder riveting mechanism simultaneously, spread out of finally by discharge conveyer belt, complete the assembling riveted joint of antenna.The utility model achieves full-automatic production, and will rivet control errors within 0.05mm, and security is high; Full-automatic production substantially increases production efficiency, and hourly output is approximately 1000 and a staff can complete production.
Accompanying drawing explanation
Fig. 1 is workflow diagram of the present utility model.
Fig. 2 is the schematic diagram of control system of the present utility model.
Fig. 3 is the schematic diagram of CCD vision system of the present utility model.
Detailed description of the invention
As shown in the figure, the utility model comprises connecting gear, a CCD vision system, the 2nd CCD vision system, welding mechanism, mechanical arm connecting gear, terminal automatical feeding system and tin bar automatical feeding system.
Described connecting gear comprises single shaft wire agency and synchronous belt mechanism, and single shaft wire agency and synchronous belt mechanism are arranged side by side, and single shaft wire agency is for transmitting wire harness, and synchronous belt mechanism is for transmitting terminal, and single shaft wire agency is controlled by control system.
A described CCD vision system is for judging the delivering position of wire harness, judge whether wire harness arrives station to be welded, and send the data after judging to control system, it is that it arrives and correct reaches welding post that control system controls described single shaft wire agency, judged by a CCD vision system again, when judging to arrive welding post, control system controls welding mechanism and carries out welding terminal soldering on wire harness; A described CCD vision system is arranged on side in the middle part of described connecting gear.Described CCD vision system comprises CPU, industrial computer and camera, and picture transmission is carried out graphical analysis to CPU by camera, then transfers data to control system by industrial computer; Also be provided with annular light source around described camera, facilitate camera to take pictures.
Welding mechanism is used for welding terminal and wire harness, and this welding mechanism is positioned at the middle part opposite side of described connecting gear, is namely positioned at the relative of a described CCD vision system.
Mechanical arm connecting gear comprises the first mechanical arm and the second mechanical arm, first mechanical arm and the second mechanical arm are successively set on the end of described connecting gear, first mechanical arm is for being sent to the first pressurized cylinder riveting mechanism by the terminal on connecting gear and wire harness, second mechanical arm is used for the spring lever in spring lever feed mechanism to be sent to after the second pressurized cylinder riveting mechanism and tin bar rivet, then is sent to the first pressurized cylinder riveting mechanism;
2nd CCD vision system is for judging whether the second mechanical arm arrives station to be riveted, and when the 2nd CCD vision system judges that the second mechanical arm does not arrive station to be riveted, control system controls the second mechanical arm and arrives station to be riveted and rivet.
Terminal automatical feeding system, this terminal automatical feeding system comprises terminal material loading vibrating disk and terminal conveyer belt, and the terminal in terminal material loading vibrating disk is sent to described synchronous belt mechanism by terminal conveyer belt.
Tin bar automatical feeding system, this tin bar automatical feeding system comprises tin bar material loading vibrating disk and tin bar conveyer belt, and the tin bar in tin bar material loading vibrating disk is sent to described second pressurized cylinder riveting mechanism by tin bar conveyer belt.
Described control system adopts PLC.
The course of work of the present utility model is as follows:
Wire harness out from soldering machine is clamped feeding by single shaft wire agency by the utility model, and meanwhile, terminal is sent to synchronous belt mechanism to terminal automatical feeding system and wire harness is carried side by side; The delivering position of wire harness is judged by a CCD vision system, and send the data after judging to control system, controlling single shaft wire agency by control system makes it behind tram, and control system controls welding mechanism and welds, and continues through connecting gear and transmit after having welded; Spring lever is clamped and is sent to the second pressurized cylinder riveting mechanism by the second mechanical arm, and meanwhile, tin bar is also sent to the second pressurized cylinder riveting mechanism by tin bar automatical feeding system, and by the second pressurized cylinder riveting mechanism by tin bar automatic riveting on spring lever; The terminal welded together and wire harness pick up and are sent to the first pressurized cylinder riveting mechanism by the first mechanical arm, second mechanical arm continues spring lever to be sent to the first pressurized cylinder riveting mechanism, and judge whether the second mechanical arm arrives station to be riveted by the 2nd CCD vision system, control the second mechanical arm by control system arrive correct riveted joint station and riveted by the first pressurized cylinder riveting mechanism simultaneously, spread out of finally by discharge conveyer belt, complete the assembling riveted joint of antenna.The utility model achieves full-automatic production, and will rivet control errors within 0.05mm, and security is high; Full-automatic production substantially increases production efficiency, and hourly output is approximately 1000 and a staff can complete production.
Claims (5)
1. an antenna assemblies riveting system, it is characterized in that: comprise connecting gear, connecting gear comprises single shaft wire agency and synchronous belt mechanism, single shaft wire agency and synchronous belt mechanism are arranged side by side, single shaft wire agency is for transmitting wire harness, synchronous belt mechanism is for transmitting terminal, and single shaft wire agency is controlled by control system;
One CCD vision system, one CCD vision system is for judging the delivering position of wire harness, CCD vision system comprises CPU, industrial computer and camera, and picture transmission is analyzed to CPU by camera, then transfers data to control system by industrial computer;
Welding mechanism is used for welding terminal and wire harness, and this welding mechanism is positioned at the side of described connecting gear;
Mechanical arm connecting gear comprises the first mechanical arm and the second mechanical arm, first mechanical arm and the second mechanical arm are successively set on the end of described connecting gear, first mechanical arm is for being sent to the first pressurized cylinder riveting mechanism by the terminal on connecting gear and wire harness, second mechanical arm is used for spring lever to be sent to after the second pressurized cylinder riveting mechanism and tin bar rivet, then is sent to the first pressurized cylinder riveting mechanism;
2nd CCD vision system for judging whether the second mechanical arm arrives station to be riveted, and controls the second mechanical arm by control system and moves to tram and rivet.
2. a kind of antenna assemblies riveting system according to claim 1, it is characterized in that: also comprise terminal automatical feeding system, this terminal automatical feeding system comprises terminal material loading vibrating disk and terminal conveyer belt, and the terminal in terminal material loading vibrating disk is sent to described synchronous belt mechanism by terminal conveyer belt.
3. a kind of antenna assemblies riveting system according to claim 1, it is characterized in that: also comprise tin bar automatical feeding system, this tin bar automatical feeding system comprises tin bar material loading vibrating disk and tin bar conveyer belt, and the tin bar in tin bar material loading vibrating disk is sent to described second pressurized cylinder riveting mechanism by tin bar conveyer belt.
4. a kind of antenna assemblies riveting system according to claim 1, is characterized in that: be also provided with annular light source around described camera.
5. a kind of antenna assemblies riveting system according to claim 1, is characterized in that: described control system is PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520264194.6U CN204603774U (en) | 2015-04-28 | 2015-04-28 | Antenna assemblies riveting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520264194.6U CN204603774U (en) | 2015-04-28 | 2015-04-28 | Antenna assemblies riveting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204603774U true CN204603774U (en) | 2015-09-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520264194.6U Active CN204603774U (en) | 2015-04-28 | 2015-04-28 | Antenna assemblies riveting system |
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| CN (1) | CN204603774U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105881031A (en) * | 2016-06-29 | 2016-08-24 | 苏州市吴中区木渎华利模具加工店 | Coil material cutting and bending device for automatic laminating machine of antenna terminal |
| CN108044016A (en) * | 2017-12-27 | 2018-05-18 | 河南大森机电股份有限公司 | Pre-buried channel flow rivet rod riveting system and clinching method |
| CN108213313A (en) * | 2018-03-26 | 2018-06-29 | 深圳市南斗星科技有限公司 | Riveting pin follows closely equipment |
| CN108580783A (en) * | 2018-04-11 | 2018-09-28 | 苏州香农智能科技有限公司 | A kind of automatic riveting system based on machine vision |
| CN109775313A (en) * | 2018-12-28 | 2019-05-21 | 东莞市宇讯电子科技有限公司 | A kind of automatic charging device of the spring antenna of RFID |
-
2015
- 2015-04-28 CN CN201520264194.6U patent/CN204603774U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105881031A (en) * | 2016-06-29 | 2016-08-24 | 苏州市吴中区木渎华利模具加工店 | Coil material cutting and bending device for automatic laminating machine of antenna terminal |
| CN108044016A (en) * | 2017-12-27 | 2018-05-18 | 河南大森机电股份有限公司 | Pre-buried channel flow rivet rod riveting system and clinching method |
| CN108213313A (en) * | 2018-03-26 | 2018-06-29 | 深圳市南斗星科技有限公司 | Riveting pin follows closely equipment |
| CN108213313B (en) * | 2018-03-26 | 2024-04-02 | 深圳市南斗星科技有限公司 | Pin riveting equipment |
| CN108580783A (en) * | 2018-04-11 | 2018-09-28 | 苏州香农智能科技有限公司 | A kind of automatic riveting system based on machine vision |
| CN109775313A (en) * | 2018-12-28 | 2019-05-21 | 东莞市宇讯电子科技有限公司 | A kind of automatic charging device of the spring antenna of RFID |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |