CN203853784U - Assembly line structure for assembling lamp holder - Google Patents
Assembly line structure for assembling lamp holder Download PDFInfo
- Publication number
- CN203853784U CN203853784U CN201420231410.2U CN201420231410U CN203853784U CN 203853784 U CN203853784 U CN 203853784U CN 201420231410 U CN201420231410 U CN 201420231410U CN 203853784 U CN203853784 U CN 203853784U
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- CN
- China
- Prior art keywords
- station
- lamp holder
- cover plate
- feeding
- circuit board
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- Expired - Fee Related
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Abstract
The utility model provides an assembly line structure for assembling a lamp holder. The assembly line structure enables an assembly line to be fully automated, and is capable of eliminating operation by workers and training of the workers, high in assembly efficiency, capable of meeting assembly requirements of production lines, good in assembly quality and low in assembly cost. According to the technical scheme, a lamp holder body feeding station, a spring copper sheet installation station, a circuit board installation station, an installation station for a cover plate with a luminophor, a detection station and a discharging station are sequentially arranged in a linear mode and sequentially connected in one direction through a linear conveyance line. Accompanying tool structures are distributed on a linear track of the linear conveyance line. An adhesive dispensing station is arranged between the circuit board installation station and the installation station for the cover plate with the luminophor. The installation station for the cover plate with the luminophor comprises a feeding station for the cover plate with the luminophor and a welding station. The two sides of the portion, corresponding to the welding station, of the linear conveyance line are provided with compression equipment and welding equipment respectively.
Description
Technical field
The utility model relates to the technical field of lamp socket assembling, is specially a kind of lamp socket assembling assembly line structure.
Background technology
Existing lamp socket assembling assembly line is semi-automatic circular assembly line structure, it need to be by lamp holder, spring copper sheet, circuit board, be assembled into lamp socket with the cover plate of illuminator, and it is high to workman's degree of dependence, causes its efficiency of assembling very low, defect rate is very high, and its technical reason is analyzed as follows:
1, adopt the assembling of people frock, inefficiency, can not meet the rate request of assembling;
2, due to lamp socket narrow space, and circuit board installs guiding groove and fills narrowly, and the circuit board manual operations in lamp socket, easily damages circuit board, and defect rate is very high simultaneously;
3, semi-automatic assembling, easily causes the part website can not be continuous, and the website workman who has is too busy to do it, some website workman workload deficiencies.
Summary of the invention
For the problems referred to above, the utility model provides a kind of lamp socket assembling assembly line structure, and it makes assembly line is full-automatic, save workman's operation and worker training, and its efficiency of assembling is high, can meet the matching requirements of producing line, its assembly quality is good, assembly cost is low.
A kind of lamp socket assembling assembly line structure, its technical scheme is such: it comprises lamp holder feeding station, spring copper sheet is installed station, circuit board is installed station, cover plate with illuminator is installed station, detect station, blanking station, is characterized in that: described lamp holder feeding station, spring copper sheet is installed station, circuit board is installed station, cover plate with illuminator is installed station, detect station, blanking station is linearly arranged in turn, and connect in turn by linear transmission line is unidirectional, on the rectilinear orbit of described linear transmission line, being furnished with accompany frock structure, described circuit board is installed station, cover plate with illuminator is installed between station and is arranged and have a glue station, and the described cover plate with illuminator is installed station and specifically comprised the cover plate feeding station with illuminator, welding post, the both sides of the corresponding linear transmission line of described welding post are furnished with respectively compression apparatus, welding equipment, one side of the corresponding linear transmission line of described lamp holder feeding station is furnished with lamp holder material loading platform, the opposite side that described circuit board is installed the corresponding linear transmission line of station is furnished with circuit board material loading platform, the opposite side of the described corresponding linear transmission line of cover plate feeding station with illuminator is furnished with cover plate material loading platform, and the both sides of the corresponding linear transmission line of described blanking station are respectively arranged with substandard products blowing platform, certified products conveyer belt, described lamp holder feeding station, circuit board is installed station, cover plate feeding station, blanking station disposes respectively manipulator and gets discharge structure.
It is further characterized in that: the opposite side that described spring copper sheet is installed the corresponding linear transmission line of station is provided with vibrations feeding structure, plug-in mounting spring copper sheet equipment, described vibrations feeding structure carries spring copper sheet to enter into the import of described plug-in mounting spring copper sheet equipment, the lamp holder to be assembled of described linear transmission line upper spring copper sheet installation station is aimed in the outlet of described plug-in mounting spring copper sheet equipment, and spring copper sheet is plugged in the spring copper sheet installation site of lamp holder to be assembled;
The opposite side of described the corresponding linear transmission line of glue station is provided with point gum machine, and the glue rifle of described point gum machine is aimed at the lamp holder to be assembled of the some glue station on described linear transmission line;
Described lamp holder material loading platform comprises material loading part, feeding part, empty charging tray placement part, described material loading part is by manually to carrying out discharge in charging tray, the charging tray of filling afterwards lamp holder to be assembled is sent to described feeding part, the corresponding manipulator fetching device of described lamp holder feeding station picks and places lamp holder to be assembled, is placed in the vacant accompany frock structure at described lamp holder feeding station place one by one, and the lamp holder to be assembled in charging tray takes afterwards completely, empty charging tray exits automatically to described empty charging tray placement part;
Described circuit board material loading platform comprises feeding platform, empty charging tray placement platform, the charging tray of filling circuit board to be assembled is sent to described feeding platform, the corresponding manipulator fetching device of described circuit board installation station picks and places circuit board to be assembled, is placed in the lamp holder full to be assembled at described lamp holder feeding station place one by one, and the circuit board to be assembled in charging tray takes afterwards completely, empty charging tray exits automatically to described empty charging tray placement platform;
Described cover plate material loading platform comprises feeding platform, empty charging tray placement platform, the charging tray of filling the cover plate of wearing illuminator to be installed is sent to described feeding platform, the corresponding manipulator fetching device of described cover plate feeding station picks and places circuit board to be assembled, is placed in the lamp holder full to be assembled at described lamp holder feeding station place one by one, and the cover plate of wearing illuminator to be installed in charging tray takes afterwards completely, empty charging tray exits automatically to described empty charging tray placement platform;
Described substandard products blowing platform comprises that rewinding platform, dishful exit platform, and substandard products are placed in the charging tray of rewinding platform by corresponding manipulator fetching device, automatically exits to dishful and exit platform after piling substandard products in charging tray.
Adopt after structure of the present utility model, lamp holder, spring copper sheet, circuit board, divide in linear transmission line and complete assembling with the cover plate of illuminator, because the space, both sides of linear transmission line is abundant, it can arrange lamp holder material loading platform, circuit board material loading platform, cover plate material loading platform, substandard products blowing platform, certified products conveyer belt, and lamp holder feeding station, circuit board is installed station, cover plate feeding station, blanking station disposes respectively manipulator and gets discharge structure, make the full automation that picks and places of material, thereby it is full-automatic making assembly line, save workman's operation and worker training, and its efficiency of assembling is high, can meet the matching requirements of producing line, its assembly quality is good, assembly cost is low.
Brief description of the drawings
Fig. 1 is front view front portion structure schematic diagram of the present utility model;
Fig. 2 is front view rear structure schematic diagram of the present utility model, map interlinking 1 rear portion.
Detailed description of the invention
A kind of lamp socket assembling assembly line structure, is shown in Fig. 1～Fig. 2: it comprises lamp holder feeding station 1, spring copper sheet is installed station 2, circuit board is installed station 3, cover plate with illuminator is installed station, detect station 5, blanking station 6, lamp holder feeding station 1, spring copper sheet is installed station 2, circuit board is installed station 3, cover plate with illuminator is installed station, detect station 5, blanking station 6 is linearly arranged in turn, and connect in turn by linear transmission line 7 is unidirectional, on the rectilinear orbit 8 of linear transmission line 7, being furnished with accompany frock structure 9, circuit board is installed station 3, cover plate with illuminator is installed between station and is arranged and have a glue station 10, and the cover plate with illuminator is installed station and specifically comprised cover plate feeding station 4, welding post 11, the both sides of the corresponding linear transmission line of welding post 11 are furnished with respectively compression apparatus 12, welding equipment 13, one side of the corresponding linear transmission line 7 of lamp holder feeding station 1 is furnished with lamp holder material loading platform 14, the opposite side that circuit board is installed the corresponding linear transmission line 7 of station 3 is furnished with circuit board material loading platform 15, the opposite side of the corresponding linear transmission line 7 of cover plate feeding station 4 with illuminator is furnished with cover plate material loading platform 16, and the both sides of the corresponding linear transmission line 7 of blanking station 6 are respectively arranged with substandard products blowing platform 17, certified products conveyer belt 18, lamp holder feeding station 1, circuit board is installed station 3, cover plate feeding station 4, blanking station 6 disposes respectively manipulator and gets discharge structure 19.
The opposite side that spring copper sheet is installed the corresponding linear transmission line of station 2 is provided with vibrations feeding structure 20, plug-in mounting spring copper sheet equipment 21, vibrations feeding structure 20 carries spring copper sheet to enter into the import of plug-in mounting spring copper sheet equipment 21, the lamp holder to be assembled of straight line transmission line 7 upper spring copper sheets installation stations 2 is aimed in the outlet of plug-in mounting spring copper sheet equipment 21, and spring copper sheet is plugged in the spring copper sheet installation site of lamp holder to be assembled; The opposite side of some glue station 10 corresponding linear transmission lines 7 is provided with point gum machine 22, and the glue rifle of point gum machine 22 is aimed at the lamp holder to be assembled of the some glue station 10 on straight line transmission line 7; Lamp holder material loading platform 14 comprises material loading part, feeding part, empty charging tray placement part, material loading part is by manually to carrying out discharge in charging tray, the charging tray of filling afterwards lamp holder to be assembled is sent to feeding part, the corresponding manipulator fetching device of lamp holder feeding station picks and places lamp holder to be assembled, is placed in the vacant accompany frock structure at lamp holder feeding station place one by one, and the lamp holder to be assembled in charging tray takes afterwards completely, empty charging tray exits automatically to empty charging tray placement part; Circuit board material loading platform 15 comprises feeding platform, empty charging tray placement platform, the charging tray of filling circuit board to be assembled is sent to feeding platform, the corresponding manipulator fetching device of circuit board installation station picks and places circuit board to be assembled, is placed in the lamp holder full to be assembled at lamp holder feeding station place one by one, and the circuit board to be assembled in charging tray takes afterwards completely, empty charging tray exits automatically to empty charging tray placement platform; Cover plate material loading platform 16 comprises feeding platform, empty charging tray placement platform, the charging tray of filling the cover plate of wearing illuminator to be installed is sent to feeding platform, the corresponding manipulator fetching device of cover plate feeding station picks and places circuit board to be assembled, is placed in the lamp holder full to be assembled at lamp holder feeding station place one by one, and the cover plate of wearing illuminator to be installed in charging tray takes afterwards completely, empty charging tray exits automatically to empty charging tray placement platform; Substandard products blowing platform 17 comprises that rewinding platform, dishful exit platform, and substandard products are placed in the charging tray of rewinding platform by corresponding manipulator fetching device, automatically exits to dishful and exit platform after piling substandard products in charging tray.
Its operation principle is as follows:
A lamp holder is arranged afterwards and to be got discharge structure 19 by corresponding manipulator and enter into and on rectilinear orbit 8, be furnished with accompany frock structure 9 in the feeding part of lamp holder material loading platform 14;
The lamp holder that b spring copper sheet is assembled on transmission line by vibrations feeding structure 20, plug-in mounting spring copper sheet equipment 21;
C circuit board is plugged in the circuit board fixing groove of lamp holder along the assembling lead-in chamfered of 45 degree by manipulator, wherein the circuit board fixing groove of lamp holder inside is provided with the assembling lead-in chamfered of 2 millimeter of 45 degree, and circuit board lower end is also provided with the assembling lead-in chamfered of 2 millimeter of 45 degree;
D is at the installation corresponding end millet cake glue corresponding to cover plate of lamp holder;
E will mount cover the corresponding end face in lamp holder with the cover plate of illuminator;
F compression apparatus is pushed down cover plate and will be connected to the corresponding end face of lamp holder with the bridge welding of illuminator by welding equipment;
G detects through checkout equipment, and it is qualified to determine whether;
H certified products along certified products conveyer belt 18 be admitted to subsequent processing, defective work is positioned over substandard products blowing platform 17.
Claims (7)
1. a lamp socket assembling assembly line structure, it comprises lamp holder feeding station, spring copper sheet is installed station, circuit board is installed station, cover plate with illuminator is installed station, detect station, blanking station, is characterized in that: described lamp holder feeding station, spring copper sheet is installed station, circuit board is installed station, cover plate with illuminator is installed station, detect station, blanking station is linearly arranged in turn, and connect in turn by linear transmission line is unidirectional, on the rectilinear orbit of described linear transmission line, being furnished with accompany frock structure, described circuit board is installed station, cover plate with illuminator is installed between station and is arranged and have a glue station, and the described cover plate with illuminator is installed station and specifically comprised the cover plate feeding station with illuminator, welding post, the both sides of the corresponding linear transmission line of described welding post are furnished with respectively compression apparatus, welding equipment, one side of the corresponding linear transmission line of described lamp holder feeding station is furnished with lamp holder material loading platform, the opposite side that described circuit board is installed the corresponding linear transmission line of station is furnished with circuit board material loading platform, the opposite side of the described corresponding linear transmission line of cover plate feeding station with illuminator is furnished with cover plate material loading platform, and the both sides of the corresponding linear transmission line of described blanking station are respectively arranged with substandard products blowing platform, certified products conveyer belt, described lamp holder feeding station, circuit board is installed station, cover plate feeding station, blanking station disposes respectively manipulator and gets discharge structure.
2. a kind of lamp socket assembling assembly line structure as claimed in claim 1, it is characterized in that: the opposite side that described spring copper sheet is installed the corresponding linear transmission line of station is provided with vibrations feeding structure, plug-in mounting spring copper sheet equipment, described vibrations feeding structure carries spring copper sheet to enter into the import of described plug-in mounting spring copper sheet equipment, the lamp holder to be assembled of described linear transmission line upper spring copper sheet installation station is aimed in the outlet of described plug-in mounting spring copper sheet equipment, and spring copper sheet is plugged in the spring copper sheet installation site of lamp holder to be assembled.
3. a kind of lamp socket assembling assembly line structure as claimed in claim 1, it is characterized in that: the opposite side of described the corresponding linear transmission line of glue station is provided with point gum machine, the glue rifle of described point gum machine is aimed at the lamp holder to be assembled of the some glue station on described linear transmission line.
4. a kind of lamp socket assembling assembly line structure as claimed in claim 1, is characterized in that: described lamp holder material loading platform comprises material loading part, feeding part, empty charging tray placement part.
5. a kind of lamp socket assembling assembly line structure as claimed in claim 1, is characterized in that: described circuit board material loading platform comprises feeding platform, empty charging tray placement platform.
6. a kind of lamp socket assembling assembly line structure as claimed in claim 1, is characterized in that: described cover plate material loading platform comprises feeding platform, empty charging tray placement platform.
7. a kind of lamp socket assembling assembly line structure as claimed in claim 1, is characterized in that: described substandard products blowing platform comprises that rewinding platform, dishful exit platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420231410.2U CN203853784U (en) | 2014-05-07 | 2014-05-07 | Assembly line structure for assembling lamp holder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420231410.2U CN203853784U (en) | 2014-05-07 | 2014-05-07 | Assembly line structure for assembling lamp holder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203853784U true CN203853784U (en) | 2014-10-01 |
Family
ID=51603663
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420231410.2U Expired - Fee Related CN203853784U (en) | 2014-05-07 | 2014-05-07 | Assembly line structure for assembling lamp holder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203853784U (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104386478A (en) * | 2014-10-30 | 2015-03-04 | 芜湖杰诺科技有限公司 | Bending material shifting device special for assembly line |
| CN104440014A (en) * | 2014-10-30 | 2015-03-25 | 芜湖杰诺科技有限公司 | Interactive assembling device |
| CN105345289A (en) * | 2015-11-26 | 2016-02-24 | 广东三雄极光照明股份有限公司 | Lamp welding machine and welding method |
| CN105750904A (en) * | 2016-04-05 | 2016-07-13 | 厦门欣榕电工有限公司 | Automatic oven lamp holder assembling system |
| CN106078191A (en) * | 2016-06-14 | 2016-11-09 | 广东利元亨智能装备有限公司 | A kind of smoke alarm production line |
| CN104440014B (en) * | 2014-10-30 | 2017-01-04 | 芜湖杰诺科技有限公司 | A kind of interactive assembling device |
| CN108723788A (en) * | 2018-05-08 | 2018-11-02 | 佛山电器照明股份有限公司 | A kind of automatic production line of integrated bracket lamp |
| CN108907705A (en) * | 2018-07-24 | 2018-11-30 | 中山市德马汽车零部件有限公司 | A kind of lamp assembled line |
| CN109578826A (en) * | 2017-09-29 | 2019-04-05 | 深圳壮雄实业有限公司 | A kind of full-automatic LED panel light production line |
| CN109732307A (en) * | 2019-03-01 | 2019-05-10 | 广东鑫光智能系统有限公司 | A kind of lamp cap preassembling machine and its application method |
| CN112171303A (en) * | 2020-10-12 | 2021-01-05 | 惠州市九腾科技有限公司 | Optical module automatic assembly detects all-in-one |
-
2014
- 2014-05-07 CN CN201420231410.2U patent/CN203853784U/en not_active Expired - Fee Related
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104440014A (en) * | 2014-10-30 | 2015-03-25 | 芜湖杰诺科技有限公司 | Interactive assembling device |
| CN104386478B (en) * | 2014-10-30 | 2016-11-23 | 芜湖杰诺科技有限公司 | A kind of assembly line special bend poking device |
| CN104440014B (en) * | 2014-10-30 | 2017-01-04 | 芜湖杰诺科技有限公司 | A kind of interactive assembling device |
| CN104386478A (en) * | 2014-10-30 | 2015-03-04 | 芜湖杰诺科技有限公司 | Bending material shifting device special for assembly line |
| CN105345289A (en) * | 2015-11-26 | 2016-02-24 | 广东三雄极光照明股份有限公司 | Lamp welding machine and welding method |
| CN105750904A (en) * | 2016-04-05 | 2016-07-13 | 厦门欣榕电工有限公司 | Automatic oven lamp holder assembling system |
| CN105750904B (en) * | 2016-04-05 | 2017-11-24 | 厦门欣榕电工有限公司 | The automatic setup system of baking box lamp socket |
| CN106078191B (en) * | 2016-06-14 | 2019-01-08 | 广东利元亨智能装备股份有限公司 | A kind of smoke alarm production line |
| CN106078191A (en) * | 2016-06-14 | 2016-11-09 | 广东利元亨智能装备有限公司 | A kind of smoke alarm production line |
| CN109578826A (en) * | 2017-09-29 | 2019-04-05 | 深圳壮雄实业有限公司 | A kind of full-automatic LED panel light production line |
| CN108723788A (en) * | 2018-05-08 | 2018-11-02 | 佛山电器照明股份有限公司 | A kind of automatic production line of integrated bracket lamp |
| CN108723788B (en) * | 2018-05-08 | 2024-01-02 | 佛山电器照明股份有限公司 | Automatic production line of integrated bracket lamp |
| CN108907705A (en) * | 2018-07-24 | 2018-11-30 | 中山市德马汽车零部件有限公司 | A kind of lamp assembled line |
| CN109732307A (en) * | 2019-03-01 | 2019-05-10 | 广东鑫光智能系统有限公司 | A kind of lamp cap preassembling machine and its application method |
| CN109732307B (en) * | 2019-03-01 | 2020-10-23 | 广东鑫光智能系统有限公司 | Use method of flashlight lamp cap pre-assembling machine |
| CN112171303A (en) * | 2020-10-12 | 2021-01-05 | 惠州市九腾科技有限公司 | Optical module automatic assembly detects all-in-one |
| CN112171303B (en) * | 2020-10-12 | 2021-09-10 | 惠州市九腾科技有限公司 | Optical module automatic assembly detects all-in-one |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141001 Termination date: 20150507 |
|
| EXPY | Termination of patent right or utility model |