CN108723788B - Automatic production line of integrated bracket lamp - Google Patents
Automatic production line of integrated bracket lamp Download PDFInfo
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- CN108723788B CN108723788B CN201810432130.0A CN201810432130A CN108723788B CN 108723788 B CN108723788 B CN 108723788B CN 201810432130 A CN201810432130 A CN 201810432130A CN 108723788 B CN108723788 B CN 108723788B
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- integrated bracket
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- tube
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 238000005476 soldering Methods 0.000 claims abstract description 50
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 33
- 238000013519 translation Methods 0.000 claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 13
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 11
- 238000003466 welding Methods 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 238000010330 laser marking Methods 0.000 claims abstract 2
- 238000007648 laser printing Methods 0.000 claims description 26
- 238000005192 partition Methods 0.000 claims description 16
- 238000012937 correction Methods 0.000 claims description 10
- 210000000078 claw Anatomy 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 2
- 238000003780 insertion Methods 0.000 claims 3
- 230000037431 insertion Effects 0.000 claims 3
- 238000004806 packaging method and process Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000002950 deficient Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 208000003464 asthenopia Diseases 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The invention relates to an automatic production line of an integrated bracket lamp, which belongs to the field of automatic assembly production of the integrated bracket lamp, and comprises a rack and a conveying chain, wherein the conveying chain is arranged in the rack, and a bracket feeding area, a bracket laser marking area, a power line assembly area, a lamp holder tin adding welding area, a lamp holder assembly area, a lamp tube assembly area, a re-lighting detection area and a packaging area are sequentially arranged according to the conveying direction of the conveying chain; the power line assembly area comprises a power line, a first wire coil, a second wire coil, a traction device and a wire stripper, the lamp holder tin adding welding area comprises a transmission chain, a lamp holder station, a soldering tin mechanism and a vibration disc, the lamp tube assembly area comprises a lamp tube, a feeding tube groove, a lamp tube circulating conveying device, a lamp tube mounting device and a lamp tube translation device, and the light resetting detection area comprises an integrated bracket lamp, a power-on terminal, a stabilizing mechanism and a driving mechanism. The invention can realize the automatic assembly production of the integrated bracket lamp, improve the assembly production efficiency, reduce the cost and labor force and meet the requirements of future industrial upgrading.
Description
Technical Field
The invention relates to an automatic production line of an integrated bracket lamp, and belongs to the field of automatic assembly production of integrated bracket lamps.
Background
Compared with the traditional incandescent lamp and fluorescent lamp, the LED lamp has low energy consumption, long service life, easy transportation and installation, no harmful substances such as mercury, easy recovery, no stroboscopic effect and difficult visual fatigue, and the integrated bracket lamp is an LED lamp which is integrated with an LED lamp bead, an aluminum substrate and a lampshade, can be used only by connecting a power supply through plugs at two ends and can be installed on a wall surface only by a hook, so that the integrated bracket lamp is relatively material-saving, lower in manufacturing cost, simple to install and detach and suitable for more places. However, most manufacturers in the industry use manual operation to assemble and produce the integrated bracket lamp at present, so that the production and assembly efficiency is low, a large amount of labor is consumed, semi-finished products can be possibly broken due to frequent transportation, and the requirements of future markets and industries on the integrated bracket lamp are not met.
Disclosure of Invention
The invention improves the problems in the prior art, namely the technical problem to be solved by the invention is to provide an automatic production line of the integrated bracket lamp, which can realize the automatic assembly production of the integrated bracket lamp, improve the assembly production efficiency, reduce the cost and the labor force and meet the requirements of future industrial upgrading.
In order to solve the technical problems, the technical scheme adopted by the invention is to provide an automatic production line of an integrated bracket lamp, which comprises a rack and a conveying chain, wherein the conveying chain is arranged in the rack, a conveying claw is arranged on the conveying chain, and a bracket feeding area, a bracket laser printing area, a power line assembling area, a lamp holder tin adding welding area, a lamp holder assembling area, a lamp tube assembling area, a re-lighting detection area and a packaging area are sequentially arranged according to the conveying direction of the conveying chain;
the power wire assembling area comprises a power wire, a first wire coil, a second wire coil, a traction device and a wire stripping machine, wherein the traction device and the wire stripping machine are arranged behind the first wire coil and the second wire coil according to the conveying direction of the power wire, the traction device comprises a first traction device and a second traction device, a tensioning sensor for controlling the conveying speed of the traction device is respectively arranged between the two traction devices and the wire stripping machine, the tensioning sensor is respectively connected with the first traction device and the second traction device through circuits, and the power wire enters the integrated bracket after passing through the wire stripping machine;
the lamp holder tin adding welding area comprises a transmission chain, lamp holders, lamp holder stations, tin soldering mechanisms and a vibration disc, wherein one side of the transmission chain is further provided with the vibration disc, the lamp holders are arranged in the vibration disc, the outlet ends of the vibration disc are connected to the lamp holder stations, a plurality of lamp holder stations are arranged on the transmission chain, the lamp holders are arranged in the lamp holder stations, the tin soldering mechanisms are arranged beside the lamp holders, each tin soldering mechanism comprises a first tin soldering mechanism and a second tin soldering mechanism, the two tin soldering mechanisms incline towards the direction of the lamp holder, the first tin soldering mechanism is welded with one lamp foot in one jack, and the second tin soldering mechanism is welded with the other lamp foot in the jack;
the lamp tube assembly area comprises a lamp tube, a feeding tube groove, a lamp tube circulating and conveying device, a lamp tube mounting device, a lamp tube translation device and a lamp tube correction device, wherein the lamp tube circulating and conveying device is arranged below the tail end of the feeding tube groove according to the conveying direction of the lamp tube, the lamp tube circulating and conveying device rotationally conveys the lamp tube to the horizontal direction from the uppermost part, the lamp tube translation device is mounted on two sides of the lamp tube mounting device, the lamp tube translation device clamps the lamp tube in the water taking direction and then conveys the lamp tube to the lamp tube mounting device, the lamp tube mounting device clamps the lamp tube and is mounted in an integrated bracket, and the lamp tube correction device corrects the direction of the lamp tube so that an LED lamp belt in the lamp tube is positioned at the bottom;
the compound light detection area comprises an integrated bracket lamp, an energizing terminal, a stabilizing mechanism and a driving mechanism, wherein a plurality of energizing terminals are arranged on the outer side of the integrated bracket lamp, the energizing terminals face to the lamp holder of the integrated bracket lamp, the stabilizing mechanism and the conveying chain are matched to strengthen and stabilize the integrated bracket lamp, and the driving mechanism drives the energizing terminals to move towards the lamp holder of the integrated bracket lamp until being electrified.
Preferably, the traction device comprises a first roller group and a first motor, the first roller group comprises an upper roller and a lower roller, the power line is arranged between the upper roller and the lower roller, the outer side of the first roller group is connected with a driving wheel, the driving wheel is connected with the first motor through a belt, and the tensioning sensor is connected with the first motor through a circuit.
Preferably, a wire arranging device and a straightening device are further arranged between the tensioning sensor and the wire stripping machine, the wire arranging device is a roller, two grooves are formed in the surface of the wire arranging device, and the power wires are respectively arranged in the grooves.
Preferably, the two soldering mechanisms respectively comprise a soldering tin head and a soldering tin feeding head, and the soldering tin head and the soldering tin feeding head are driven by a driving device to be connected with the lamp pins in the jack.
Preferably, a slot is formed in the lamp holder station, a first protruding portion is arranged in the slot, the back surface of the first protruding portion is arranged to be concave, an opening which penetrates up and down is formed in the middle of the first protruding portion, a lamp holder is arranged on the first protruding portion, a second protruding portion is further arranged on the first protruding portion, a through hole is formed in the second protruding portion, and the through hole is arranged at a position corresponding to an inserting hole of the lamp holder.
Preferably, the feeding pipe groove is obliquely arranged in the conveying direction of the lamp tube, the circulating conveying device of the lamp tube comprises rotating wheels, concave parts are circumferentially arranged on the rotating wheels, the lamp tube is arranged in the concave parts, the tail end of the feeding pipe groove is arranged above the uppermost concave part, the concave parts in the horizontal direction are consistent with the lamp tube translation device in height, the rotating wheels are arranged on two sides of the frame, and rotating cylinders for driving the rotating wheels to rotate are further arranged on two sides of the frame.
Preferably, the lamp tube mounting device comprises a first support frame, a longitudinal cylinder is arranged at the middle top of the first support frame, a transverse bar is connected under the longitudinal cylinder, two ends of the transverse bar are connected with second pneumatic fingers used for clamping the lamp tube, and the lamp tube translation devices are mounted on two sides of the first support frame.
Preferably, the lamp tube translation device comprises a transverse air cylinder, wherein the transverse air cylinder is arranged on two sides of the first support frame, the transverse air cylinder is connected with a first pneumatic finger, and the first pneumatic finger is parallel to the direction of the integrated support.
Preferably, the stabilizing mechanism comprises a lifting device, a fixed partition plate and a fixed baffle plate, wherein the lifting device is arranged below the conveying chain, the lifting device is connected with the fixed partition plate, the fixed partition plate is parallel to the conveying chain, the fixed partition plate is lifted to be flush with the height of the conveying claw, a plurality of convex parts are arranged on the fixed partition plate, the integrated bracket lamp is arranged in each adjacent convex part, gaps between the adjacent convex parts correspond to the conveying claw, and the fixed baffle plate is arranged at the other end of the integrated bracket lamp.
Preferably, the support laser printing area comprises an integrated support and a second support frame, the second support frame is arranged above the integrated support, a laser printing machine body and a laser printer head are arranged on the second support frame, the lower part of the laser printer head faces the integrated support, a laser printing control system is arranged on one side of the support frame, and the laser printing control system is connected with the laser printing machine body and the laser printer head sequentially through circuits.
In a word, the automatic production line of the integrated bracket lamp can realize the automatic assembly production of the integrated bracket lamp, improve the assembly production efficiency, reduce the cost and the labor force and meet the requirements of future industrial upgrading.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a schematic diagram of an automated production line for an integrated bracket lamp;
FIG. 2 is a schematic diagram of a power cord assembly area;
FIG. 3 is a schematic view of the traction device shown at section I in FIG. 2;
FIG. 4 is a schematic view of the wire management device shown in section II of FIG. 2;
FIG. 5 is a schematic view of the straightening apparatus of section III of FIG. 2;
FIG. 6 is a schematic diagram of a traction device;
FIG. 7 is a schematic view of a first solder mechanism and a second solder mechanism;
FIG. 8 is a schematic view of a lampholder soldering zone;
FIG. 9 is a schematic view of a lampholder station;
FIG. 10 is a schematic view of a lamp holder;
FIG. 11 is a schematic view of a lamp assembly area;
FIG. 12 is another schematic view of a lamp assembly area;
FIG. 13 is a schematic diagram of a multiplexed detection zone;
FIG. 14 is a schematic view of a stabilization mechanism;
fig. 15 is a schematic view of a laser-printed area of a stent.
Wherein, the bracket feeding area 1, the bracket laser printing area 2, the integrated bracket 21, the second supporting frame 22, the laser printing machine body 23, the laser printer head 24, the laser printing control system 25, the power line assembly area 3, the power line 31, the first wire coil 32, the second wire coil 33, the traction device 34, the first motor 341, the first roller group 342, the driving wheel 343, the wire stripper 35, the tension sensor 36, the lamp socket tin-adding welding area 4, the driving chain 41, the lamp socket 42, the jack 421, the lamp socket station 43, the first convex part 431, the second convex part 432, the opening 433, the through hole 434, the first soldering mechanism 441, the second soldering mechanism 442, the soldering head 443, the tin feeding head 444, the vibration disc 45, lamp head assembling area 5, lamp tube assembling area 6, lamp tube 61, feeding tube groove 62, lamp tube circulating and conveying device 63, rotating wheel 631, rotating cylinder 632, lamp tube mounting device 64, first support frame 641, longitudinal cylinder 642, horizontal bar 643, second pneumatic finger 644, lamp tube translating device 65, first pneumatic finger 651, horizontal cylinder 652, lamp tube correcting device 66, third pneumatic finger 661, first cylinder 662, second roller group 663, second cylinder 664, second motor 665, re-light detecting area 7, integrated bracket lamp 71, energizing terminal 72, driving mechanism 74, lifting device 73, fixed partition plate 75, fixed baffle 76, packaging area 8, frame 9, conveying chain 10.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the drawings, but are not intended to limit the scope of the present invention.
In the description of the present invention, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," etc. indicate or are based on the orientation or positional relationship shown in the drawings, merely for convenience of description of the present invention, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" is at least two unless explicitly defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
Example 1
As shown in fig. 1, the invention provides an automatic production line of an integrated bracket lamp, which comprises a rack 9 and a conveying chain 10, wherein the conveying chain 10 is arranged in the rack 9, a conveying claw is arranged on the conveying chain 10, and a bracket feeding area 1, a bracket laser printing area 2, a power line assembling area 3, a lamp holder tin adding welding area 4, a lamp holder assembling area 5, a lamp tube assembling area 6, a re-lighting detection area 7 and a packaging area 8 are sequentially arranged according to the conveying direction of the conveying chain 10.
As shown in fig. 2-5, the power cord assembling area 3 includes a power cord 31, a first wire reel 32, a second wire reel 33, a traction device 34 and a wire stripper 35, the traction device 34 and the wire stripper 35 are disposed behind the first wire reel 32 and the second wire reel 33 according to the conveying direction of the power cord 31, the traction device 34 includes a first traction device and a second traction device, a tension sensor 36 for controlling the conveying speed of the traction device 34 is disposed between the two traction devices 34 and the wire stripper 35, the tension sensor 36 and the first traction device and the second traction device are connected through circuits, when the tension sensor 36 detects that the power cord 31 reaches a preset length, the traction device 34 is controlled to run steadily, if the preset length is not reached, the traction device 34 is controlled to run in an accelerating manner so that the power cord 31 reaches the preset length, and the power cord 31 passes through the wire stripper 35 and then enters the integrated bracket 21.
As shown in fig. 6, the traction device 34 includes a first roller set 342 and a first motor 341, the first roller set 342 includes an upper roller and a lower roller, the power cord 31 is disposed between the upper roller and the lower roller, a driving wheel 343 is connected to the outer side of the first roller set 342, the driving wheel 343 is connected to the first motor 341 through a belt, and the tension sensor 36 is connected to the first motor 341 through a circuit.
Preferably, a wire arranging device and a straightening device are further arranged between the tensioning sensor 36 and the wire stripping machine 35, the wire arranging device is a roller, two grooves are formed in the surface of the wire arranging device, the power wires 31 are respectively arranged in the grooves, and the grooves are designed to avoid mixing entanglement between the power wires 31.
The power line 31 can be installed in the integrated bracket 21 through the power line assembly area 3, the traction device 34 drives the input of the power line 31, the stress of the wire stripping machine 35 is reduced, the length of the input power line 31 is ensured to be equal through the cooperation of the traction device 34 and the tensioning sensor 36, the operation error is reduced, and the assembly production efficiency is improved.
As shown in fig. 7-8, the soldering area 4 for the lamp socket includes a driving chain 41, a lamp socket 42, a lamp socket station 43, soldering mechanisms and a vibration plate 45, the vibration plate 45 is further disposed on one side of the driving chain 41, the lamp socket 42 is disposed in the vibration plate 45, the outlet end of the vibration plate 45 is connected to the lamp socket station 43, a plurality of lamp socket stations 43 are disposed on the driving chain 41, the lamp socket 42 is disposed in the lamp socket station 43, soldering mechanisms are disposed beside the lamp socket 42, each soldering mechanism includes a first soldering mechanism 441 and a second soldering mechanism 442, two soldering mechanisms are all inclined towards the direction of the lamp socket 42, the first soldering mechanism 441 and one of the lamp pins in the jack 421 are welded, the second soldering mechanism 442 and the other lamp pin in the jack 421 are welded, the two soldering mechanisms include a soldering head 443 and a soldering head 444, the soldering head 443 is driven by a driving device to the lamp pins in the jack 421, and the soldering mechanism can be inclined downwards in the same direction as the socket 42, and the soldering of the soldering mechanism can be more fully welded from the side of the lamp socket to the socket 42.
As shown in fig. 9-10, a slot is formed in the lamp holder station 43, a first protrusion 431 is formed in the slot, an opening 433 penetrating up and down is formed in the middle of the first protrusion 431, the opening 433 and the recess are designed to reduce the use of manufacturing materials, enhance the heat dissipation effect and avoid melting of plastic of the lamp holder 42, a lamp holder 42 is formed in the first protrusion 431, a second protrusion 432 is further formed in the first protrusion 431, a through hole 434 is formed in the second protrusion 432, the through hole 434 is formed in a position corresponding to the jack 421 of the lamp holder 42, the through hole 434 and the jack 421 are two holes, and when the lamp holder 42 is arranged in the lamp holder station 43, the lamp pin at the tail end of the power line 31 in the lamp holder 42 is arranged in the jack 421 of the lamp holder 42, so that the lamp pin is limited, and the lamp pin is prevented from deforming in the welding process.
The lamp feet of the lamp holder 42 can be automatically welded through the lamp holder tin adding welding area 4, so that the welding efficiency is improved, and particularly the heat dissipation effect can be enhanced by matching with the arrangement of the tin soldering mechanism and the design of the inside of the lamp holder station 43, and the welding deformation of the lamp feet and the melting of the plastic of the lamp holder 42 are avoided.
As shown in fig. 11, the lamp assembling area 6 includes a lamp 61, a feed tube slot 62, a lamp circulation and conveying device 63, a lamp mounting device 64, a lamp translation device 65 and a lamp correction device 66, wherein the lamp circulation and conveying device 63 is disposed below the end of the feed tube slot 62 according to the conveying direction of the lamp 61, the lamp circulation and conveying device 63 rotates and conveys the lamp 61 from the uppermost to the horizontal direction, the lamp translation device 65 is mounted on two sides of the lamp mounting device 64, the lamp translation device 65 clamps the lamp 61 in the water direction and then conveys the lamp 61 into the lamp mounting device 64, and the lamp mounting device 64 clamps the lamp 61 and mounts the lamp 61 into the integrated bracket 21. The lamp tube circulation conveying device 63 comprises a rotary wheel 631, the rotary wheel 631 is circumferentially provided with a concave portion, the lamp tube 61 is arranged in the concave portion, the top of the concave portion at the top is the tail end of the feeding tube groove 62, the height of the concave portion in the horizontal direction is consistent with that of the lamp tube translation device 65, the rotary wheel 631 is arranged on two sides of the frame 9, and rotary cylinders 632 for driving the rotary wheel 631 to rotate are further arranged on two sides of the frame 9. The lamp tube translation device 65 comprises a transverse cylinder 652, the transverse cylinder 652 is arranged on two sides of the first support frame 641, the transverse cylinder 652 is connected with a first pneumatic finger 651, and the first pneumatic finger 651 is parallel to the direction of the integrated bracket side 21. The tube mounting device 64 comprises a first support frame 641, a longitudinal cylinder 642 is arranged at the top of the middle of the first support frame 641, a transverse bar 643 is connected under the longitudinal cylinder 642, two ends of the transverse bar 643 are connected with second pneumatic fingers 644 for clamping the tube 61, the two sides of the first support frame 641 are provided with the tube translation device 65, the tube correction device 66 is arranged behind the tube mounting device 64, the tube correction device 66 comprises a fixing mechanism and a correction mechanism, the fixing mechanism and the correction mechanism are respectively arranged at two sides of the conveying chain 10, the fixing mechanism comprises a third pneumatic finger 661 and a first cylinder 662 for controlling the movement of the third pneumatic finger 661, the third pneumatic finger 661 faces the integrated bracket 21, the correction mechanism comprises a second roller set 663, a second cylinder 664 for controlling the lifting of the second roller set 663 and a second motor 663 for controlling the rolling of the second roller set 663, the second motor 663 is arranged above the second roller set 663 and is connected with the second cylinder 663, the second cylinder 661 is connected with the second cylinder 663, and the second cylinder 661 is connected with the two sides of the lamp holder 21, and the second cylinder 663 is controlled to roll-down, and the second cylinder 663 is simultaneously, and the second cylinder 663 is controlled to roll-down to the two sides of the second cylinder 663, and the second cylinder is controlled to roll-down on the second cylinder 663.
The tube 61 and the integrated bracket 21 can be assembled automatically through the tube assembly area 6, so that the assembly efficiency is improved.
As shown in fig. 12, the re-light detection area 7 includes an integrated bracket lamp 71, an energizing terminal 72, a stabilizing mechanism and a driving mechanism 74, wherein a plurality of energizing terminals 72 are disposed on the outer side of the integrated bracket lamp 71, the energizing terminal 72 faces the lamp cap of the integrated bracket lamp 71, the stabilizing mechanism cooperates with the conveying chain 10 to strengthen and stabilize the integrated bracket lamp 71, and the driving mechanism 74 drives the energizing terminal 72 to move toward the lamp cap of the integrated bracket lamp 71 until the energizing.
Specifically as shown in fig. 13, the stabilizing mechanism includes a lifting device 73, a fixed partition 75, and a fixed baffle 76, where the lifting device 73 is disposed below the conveying chain 10, the lifting device 73 is connected with the fixed partition 75, the fixed partition 75 is parallel to the conveying chain 10, the fixed partition 75 rises to be flush with the height of the conveying claw, multiple protruding portions are disposed on the fixed partition 75, the integrated bracket lamp 71 is disposed in the adjacent protruding portions, the gap between the adjacent protruding portions corresponds to the conveying claw, the fixed baffle 76 is disposed at the other end of the integrated bracket lamp 71, and the fixed baffle 76 limits the integrated bracket lamp 71 to prevent the integrated bracket lamp 71 from moving too much under the impact force of the energizing terminal 72.
Preferably, the complex light detection area 7 may further include a defective product removing device to remove defective products.
The multiple integrated bracket lamps 71 can be subjected to re-illumination detection once through the re-illumination detection area 7, so that the detection efficiency is improved, labor is saved, the design of the stabilizing mechanism can strengthen and stabilize the integrated bracket lamps 71, the energizing terminals 72 are improved to better align with the lamp caps of the integrated bracket lamps 71, and the energizing success rate is improved.
As shown in fig. 14, the support laser printing area 2 includes an integrated support 21 and a second support frame 22, the second support frame 22 is disposed above the integrated support 21, a laser printing machine body 23 and a laser printing machine head 24 are disposed on the second support frame 22, the lower part of the laser printing machine head 24 faces the integrated support 21, a laser printing control system 25 is disposed on one side of the frame 9, and the laser printing control system 25 is sequentially connected with the laser printing machine body 23 and the laser printing machine head 24 through circuits.
Preferably, a longitudinal cylinder may be further connected below the second support frame 22, and the longitudinal cylinder is connected with a fourth pneumatic finger, and controls the fourth pneumatic finger to vertically downward until the fourth pneumatic finger clamps the integrated bracket 21 to limit, so that the position of the integrated bracket 21 is prevented from changing during the laser printing process, and the beautiful and clean printing is ensured.
The laser printing area 2 of the support can continuously perform marking operation on the integrated support 21, so that marking efficiency is improved.
Example 2
Embodiment 2 differs from embodiment 1 in that the socket 421 of the socket 42 and the through hole 434 in the socket station 43 are three holes.
Example 3
Embodiment 3 is different from embodiment 1 in that the feed tube groove 62 is provided obliquely to the conveying direction of the lamp 61, so that the lamp 61 is facilitated to be continuously moved into the lamp circulation conveying device 63.
The working mode is as follows: the integrated support 21 is placed in the conveying chain 10 by the support feeding area 1, the integrated support 21 is conveyed into the support laser printing area 2 by the conveying chain 10, laser printing is carried out on the integrated support 21 by the laser printer head 24, then the integrated support 21 is conveyed into the power line assembly area 3, the power line 31 is continuously conveyed into the wire stripping machine 35 under the action of the traction device 34, after wire stripping, the integrated support 21 is continuously conveyed, the lamp holder 42 is continuously conveyed to a soldering tin structure by the transmission chain 41 beside the conveying chain 10, soldering tin operation is carried out on lamp feet of the power line 31, then the integrated support 21 enters the lamp holder assembly area 5, the lamp holder 42 subjected to soldering tin operation is assembled with the integrated support 21, then the integrated support 21 enters the lamp tube assembly area 6 and the lamp tube 61 are assembled to form the integrated support lamp 71, then the integrated support lamp 71 enters the re-polishing detection area 7 for re-polishing ageing to detect and reject defective products, and then the integrated support lamp 71 is conveyed into the packaging area 8 for packaging.
The beneficial effects of the invention are as follows: the automatic assembly production of the integrated bracket lamp can be realized, the assembly production efficiency is improved, the cost and the labor force are reduced, and the requirement of future industrial upgrading is met.
Claims (10)
1. The automatic production system of the integrated bracket lamp comprises a rack and a conveying chain, wherein the conveying chain is arranged in the rack, and a conveying claw is arranged on the conveying chain;
the power wire assembling area comprises a power wire, a first wire coil, a second wire coil, a traction device and a wire stripping machine, wherein the traction device and the wire stripping machine are arranged behind the first wire coil and the second wire coil according to the conveying direction of the power wire, the traction device comprises a first traction device and a second traction device, a tensioning sensor for controlling the conveying speed of the traction device is respectively arranged between the two traction devices and the wire stripping machine, the tensioning sensor is respectively connected with the first traction device and the second traction device through circuits, and the power wire enters the integrated bracket after passing through the wire stripping machine;
the lamp holder tin adding welding area comprises a transmission chain, lamp holders, lamp holder stations, tin soldering mechanisms and a vibration plate, wherein one side of the transmission chain is further provided with the vibration plate, the lamp holders are arranged in the vibration plate, the outlet ends of the vibration plate are connected to the lamp holder stations, a plurality of lamp holder stations are arranged on the transmission chain, the lamp holders are arranged in the lamp holder stations, the tin soldering mechanisms are arranged beside the lamp holders, each tin soldering mechanism comprises a first tin soldering mechanism and a second tin soldering mechanism, the two tin soldering mechanisms incline towards the direction of the lamp holder, each lamp holder comprises two insertion holes, the first tin soldering mechanism is welded with one lamp pin in each insertion hole, and the second tin soldering mechanism is welded with the other lamp pin in each insertion hole;
the lamp tube assembly area comprises a lamp tube, a feeding tube groove, a lamp tube circulating and conveying device, a lamp tube mounting device, a lamp tube translation device and a lamp tube correction device, wherein the lamp tube circulating and conveying device is arranged below the tail end of the feeding tube groove according to the conveying direction of the lamp tube, the lamp tube circulating and conveying device conveys the lamp tube from the uppermost part to the horizontal direction in a rotating manner, the lamp tube translation device is mounted on two sides of the lamp tube mounting device, the lamp tube translation device clamps the lamp tube in the water horizontal direction and then conveys the lamp tube into the lamp tube mounting device, the lamp tube mounting device clamps the lamp tube and is mounted in an integrated bracket, and the lamp tube correction device corrects the direction of the lamp tube so that an LED lamp belt in the lamp tube is positioned at the bottom;
the compound light detection area comprises an integrated bracket lamp, an energizing terminal, a stabilizing mechanism and a driving mechanism, wherein a plurality of energizing terminals are arranged on the outer side of the integrated bracket lamp, the energizing terminals face to the lamp holder of the integrated bracket lamp, the stabilizing mechanism and the conveying chain are matched to strengthen and stabilize the integrated bracket lamp, and the driving mechanism drives the energizing terminals to move towards the lamp holder of the integrated bracket lamp until being electrified.
2. The automatic production system of the integrated bracket lamp according to claim 1, wherein the traction devices comprise first roller groups and first motors, the first roller groups comprise upper rollers and lower rollers, power lines are arranged between the upper rollers and the lower rollers, driving wheels are connected to the outer sides of the first roller groups, the driving wheels are connected with the first motors through belts, and the tensioning inductors are connected with the first motors through circuits.
3. The automatic production system of the integrated bracket lamp according to claim 2, wherein a wire arranging device and a straightening device are further arranged between the tensioning sensor and the wire stripping machine, the wire arranging device is a roller, two grooves are formed in the surface of the wire arranging device, and the power wires are respectively arranged in the grooves.
4. The automated production system of an integrated bracket lamp according to claim 1, wherein the two soldering mechanisms comprise a soldering head and a soldering head respectively, and the soldering head are driven by a driving device to be connected with lamp pins in the jack.
5. The automatic production system of an integrated bracket lamp according to claim 1, wherein a slot is formed in the lamp holder station, a first convex part is arranged in the slot, the back surface of the first convex part is arranged to be concave, an opening which penetrates up and down is formed in the middle of the first convex part, a lamp holder is arranged on the first convex part, a second convex part is further arranged on the first convex part, a through hole is formed in the second convex part, and the through hole is arranged at a position corresponding to a jack of the lamp holder.
6. The automatic production system of an integrated bracket lamp according to claim 1, wherein the feeding pipe groove is obliquely arranged towards the conveying direction of the lamp tube, the lamp tube circulating conveying device comprises a rotary wheel, a concave part is circumferentially arranged on the rotary wheel, the lamp tube is arranged in the concave part, the tail end of the feeding pipe groove is arranged above the uppermost concave part, the concave part in the horizontal direction is consistent with the lamp tube translation device in height, the rotary wheel is arranged on two sides of the frame, and rotary air cylinders for driving the rotary wheel to rotate are further arranged on two sides of the frame.
7. The automated production system of an integrated bracket lamp according to claim 1, wherein the lamp tube mounting device comprises a first support frame, a longitudinal cylinder is arranged at the middle top of the first support frame, a cross bar is connected under the longitudinal cylinder, two ends of the cross bar are connected with second pneumatic fingers for clamping the lamp tube, and the lamp tube translation devices are mounted on two sides of the first support frame.
8. The automated production system of an integrated bracket lamp of claim 7, wherein the lamp tube translation device comprises a transverse cylinder, the transverse cylinder is arranged on two sides of the first support frame, the transverse cylinder is connected with a first pneumatic finger, and the first pneumatic finger is parallel to the direction of the integrated bracket.
9. The automatic production system of an integrated bracket lamp according to claim 1, wherein the stabilizing mechanism comprises a lifting device, a fixed partition plate and a fixed baffle plate, the lifting device is arranged below a conveying chain, the lifting device is connected with the fixed partition plate, the fixed partition plate is parallel to the conveying chain, the fixed partition plate rises to be flush with the height of the conveying claw, a plurality of protruding portions are arranged on the fixed partition plate, the integrated bracket lamp is arranged in each adjacent protruding portion, gaps between the adjacent protruding portions correspond to the conveying claw, and the fixed baffle plate is arranged at the other end of the integrated bracket lamp.
10. The automated production system of an integrated bracket lamp according to claim 1, wherein the bracket laser marking area comprises an integrated bracket and a second support frame, the second support frame is arranged above the integrated bracket, a laser printing machine body and a laser printer head are arranged on the second support frame, the lower part of the laser printer head faces the integrated bracket, a laser printing control system is arranged on one side of the frame, and the laser printing control system is connected with the laser printing machine body and the laser printer head sequentially through circuits.
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| CN201810432130.0A CN108723788B (en) | 2018-05-08 | 2018-05-08 | Automatic production line of integrated bracket lamp |
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| CN201810432130.0A CN108723788B (en) | 2018-05-08 | 2018-05-08 | Automatic production line of integrated bracket lamp |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110053374A (en) * | 2019-04-30 | 2019-07-26 | 佛山电器照明股份有限公司 | The integral system of one bulb bubble product Diaphony light and printing |
| CN112283604A (en) * | 2020-10-21 | 2021-01-29 | 肖永生 | Automatic production method of LED lamp holder |
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| CN108723788A (en) | 2018-11-02 |
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