CN108723788A - A kind of automatic production line of integrated bracket lamp - Google Patents

A kind of automatic production line of integrated bracket lamp Download PDF

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Publication number
CN108723788A
CN108723788A CN201810432130.0A CN201810432130A CN108723788A CN 108723788 A CN108723788 A CN 108723788A CN 201810432130 A CN201810432130 A CN 201810432130A CN 108723788 A CN108723788 A CN 108723788A
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CN
China
Prior art keywords
lamp
fluorescent tube
integrated bracket
area
lamp holder
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Granted
Application number
CN201810432130.0A
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Chinese (zh)
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CN108723788B (en
Inventor
鲁忠新
张勇
陈亚旭
罗海丽
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Foshan Electrical and Lighting Co Ltd
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Foshan Electrical and Lighting Co Ltd
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Priority to CN201810432130.0A priority Critical patent/CN108723788B/en
Publication of CN108723788A publication Critical patent/CN108723788A/en
Application granted granted Critical
Publication of CN108723788B publication Critical patent/CN108723788B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

The present invention relates to a kind of automatic production lines of integrated bracket lamp, belong to integrated bracket lamp and assembles production field automatically, including rack and carrier chain, carrier chain is located in rack, by the conveying direction of carrier chain, add tin welding area, lamp cap assembling area, fluorescent tube assembling area, compound light detection zone and bagging area equipped with holder feeding area, holder laser marking area, power cord assembling area, lamp holder successively;It includes power cord, the first drum, the second drum, draft gear and wire stripper that power cord, which assembles area, lamp holder adds tin welding area to include transmission chain, lamp holder, lamp holder station, soldering mechanism and vibrating disk, fluorescent tube assembling area includes that fluorescent tube, charging tube seat, fluorescent tube circulating conveyor, lamp tube installation devices and fluorescent tube translating device, compound light detection zone include integrated bracket lamp, energising terminal, stabilizing mechanism and driving mechanism.The present invention can realize the automatic assembling production of integrated bracket lamp, improve assembling production efficiency, reduce cost and labour, meet the requirement of Mirae Corp.'s upgrading.

Description

A kind of automatic production line of integrated bracket lamp
Technical field
The present invention relates to a kind of automatic production lines of integrated bracket lamp, belong to integrated bracket lamp and assemble production automatically Field.
Background technology
Compare traditional incandescent lamp and fluorescent lamp, and LED energy consumption is low, long lifespan, is easy transport installation, not mercurous etc. to have Evil substance, is easily recycled, no stroboscopic, it is not easy to cause visual fatigue, and integrated bracket lamp lamp refers to LED lamp bead, aluminium base The LED light that plate and lampshade are made of one, it is only necessary to be connected with the mains by the plug at both ends and be can be used, it is only necessary to be by hook Metope can be mounted on, therefore integrated bracket lamp lamp compares and saves that material, cost of manufacture are relatively low, and installing and dismounting is simple, is suitable for More places.But most of producers still carry out assembling production using craft to integrated bracket lamp in the industry at present , not only production and assembly efficiency is low in this way, and consuming is a large amount of artificial, and frequent carry may break semi-finished product into pieces, but also uncomfortable Answer the demand of future market and industry to integrated bracket lamp.
Invention content
The present invention has made improvements in view of the above-mentioned problems of the prior art, i.e., the technical problem to be solved by the present invention is to carry For a kind of automatic production line of integrated bracket lamp, the automatic assembling production of integrated bracket lamp, raising group can be realized Production efficiency is filled, cost and labour are reduced, meets the requirement of Mirae Corp.'s upgrading.
In order to solve the above technical problems, the technical solution adopted in the present invention is to provide a kind of the automatic of integrated bracket lamp Metaplasia producing line, including organic frame and carrier chain, the carrier chain are arranged in the rack, and conveying is provided on the carrier chain Pawl, according to the conveying direction of the carrier chain, be disposed with holder feeding area, holder laser marking area, power cord assembling area, Lamp holder adds tin welding area, lamp cap assembling area, fluorescent tube assembling area, compound light detection zone and bagging area;
Wherein source line group dress area includes power cord, the first drum, the second drum, draft gear and wire stripper, According to the direction that the power cord conveys, the draft gear and described is provided with after first drum and second drum Wire stripper, the draft gear include the first draft gear and the second draft gear, two draft gears and the stripping It is separately provided for controlling the tensioning inductor of the draft gear conveying speed, the tensioning inductor and institute between line machine It states and is connected respectively by circuit between the first draft gear, second draft gear, the power cord passes through the wire stripper Enter in integrated bracket afterwards;
The lamp holder adds tin welding area to include transmission chain, lamp holder, lamp holder station, soldering mechanism and vibrating disk, the biography Dynamic chain side is additionally provided with vibrating disk, and the lamp holder is provided in the vibrating disk, and the vibrating disk outlet end is connected to described Lamp holder station, multiple lamp holder stations are arranged on the transmission chain, and lamp holder, the lamp holder are provided in the lamp holder station Side is provided with soldering mechanism, and the soldering mechanism includes the first soldering mechanism and the second soldering mechanism, two tin soldering machines Structure is tilted to the lamp holder direction, and the lamp holder includes two jacks, and first soldering mechanism is described slotting with one of them Lamp base welding in hole, second soldering mechanism and the lamp base welding in another described jack;
Fluorescent tube assembling area includes fluorescent tube, charging tube seat, fluorescent tube circulating conveyor, lamp tube installation devices, fluorescent tube Translating device and fluorescent tube means for correcting are provided with the lamp according to the fluorescent tube conveying direction below the charging tube seat end Pipe circulating conveyor, by the fluorescent tube, from the top, rotation is delivered to horizontal direction to the fluorescent tube circulating conveyor, described Fluorescent tube translating device is mounted on the lamp tube installation devices both sides, the lamp in the fluorescent tube translating device gripping horizontal direction It is conveyed after pipe in the fluorescent tube to the lamp tube installation devices, the lamp tube installation devices grip the fluorescent tube and install to one Change in holder, the fluorescent tube means for correcting is corrected the fluorescent tube direction so that LED light strip is in bottom in the fluorescent tube Portion;
The compound light detection zone includes integrated bracket lamp, energising terminal, stabilizing mechanism and driving mechanism, the one To change and is provided with multiple energising terminals on the outside of Frame lamp, the energising terminal faces the lamp cap of the integrated bracket lamp, The stabilizing mechanism and carrier chain cooperation are reinforced stablizing the integrated bracket lamp, and the driving mechanism drives energising terminal It is moved to the lamp cap of the integrated bracket lamp until being powered.
Preferably, the draft gear includes the first roller group and first motor, first roller group is wrapped Upper roller and bottom roller have been included, the power cord is provided between the upper and lower idler wheel, is all connected on the outside of first roller group There are driving wheel, the driving wheel to be connected with the first motor by belt, the tensioning inductor and the first motor are logical Oversampling circuit connects.
Preferably, it is additionally provided with wire-management device and straightener between the tensioning inductor and the wire stripper, institute It is idler wheel to state wire-management device, and the wire-management device surface offers twice groove, the power supply is respectively arranged in the groove Line.
Preferably, described two soldering mechanisms include respectively solder head and send tin head, the solder head and described It send tin head to be driven to lamp base in the jack by the driving device to connect.
Preferably, being equipped with fluting in the lamp holder station, the first protrusion, first protrusion are provided in the fluting The back side be set as indent, opening up and down is equipped among first protrusion, lamp holder is provided on first protrusion, Be additionally provided with the second protrusion on first protrusion, offer through-hole in second protrusion, the through-hole setting with it is described The corresponding position of jack of lamp holder.
Preferably, the charging tube seat is obliquely installed to the fluorescent tube conveying direction, the fluorescent tube circulating conveyor Include rotating wheel, the rotating wheel is circumferentially provided with recess portion, is provided with the fluorescent tube in the recess portion, the top it is described recessed The top in portion is the charging tube seat end, and the recess portion and the fluorescent tube translating device in horizontal direction are highly consistent, institute It states rotating wheel to be arranged in the rack both sides, the rack both sides are additionally provided with the rotary cylinder for driving rotating wheel to rotate.
Preferably, the fluorescent tube translating device includes lateral cylinder, the lateral cylinder is arranged at described first Rack both sides are supportted, the lateral cylinder is connected with the first pneumatic-finger, first pneumatic-finger and the integrated bracket side To parallel.
Preferably, a kind of automatic production line of integrated bracket lamp according to claim 1, which is characterized in that The lamp tube installation devices include the first frames, and the first frames center top is provided with longitudinal cylinder, institute It states and is connected with horizontal stripe under longitudinal cylinder, the both ends of the horizontal stripe are connected with the second pneumatic-finger for fluorescent tube to be clamped, and described One frames both sides are equipped with the fluorescent tube translating device.
Preferably, the stabilizing mechanism includes lifting gear, stationary barrier, fixed baffle, the lifting gear is set It sets below carrier chain, the stationary barrier is connected on the lifting gear, the stationary barrier is parallel with the carrier chain, The stationary barrier rise to the conveying claw height flush, be provided with multiple protrusions, the phase on the stationary barrier The integrated bracket lamp is provided in adjacent protrusion, the gap and the conveying claw between the adjacent projection are corresponding, described The other end in the integrated bracket lamp is arranged in fixed baffle.
Preferably, holder laser marking area includes integrated bracket and the second frames, described second It supports rack to be arranged above the integrated bracket, laser printing fuselage and laser printing is provided in second frames Head, the laser printer head lower section face the integrated bracket, and the rack side is provided with laser printing control System, the laser printing control system pass sequentially through circuit and are connected with the laser printing fuselage and the laser printer Head.
In short, a kind of automatic production line of integrated bracket lamp using the present invention, can realize integrated bracket lamp Automatic assembling production, improve assembling production efficiency, reduce cost and labour, meet Mirae Corp. upgrading requirement.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples:
Fig. 1 is a kind of composition schematic diagram of the automatic production line of integrated bracket lamp;
Fig. 2 is the schematic diagram that power cord assembles area;
Fig. 3 is I, the i.e. schematic diagram of draft gear in Fig. 2;
Fig. 4 is II, the i.e. schematic diagram of wire-management device in Fig. 2;
Fig. 5 is III, the i.e. schematic diagram of straightener in Fig. 2;
Fig. 6 is the schematic diagram of draft gear;
Fig. 7 is the schematic diagram of the first soldering mechanism and the second soldering mechanism;
Fig. 8 is the schematic diagram that lamp holder adds tin welding area;
Fig. 9 is the schematic diagram of lamp holder station;
Figure 10 is the schematic diagram of lamp holder;
Figure 11 is the schematic diagram that fluorescent tube assembles area;
Figure 12 is another schematic diagram that fluorescent tube assembles area;
Figure 13 is the schematic diagram of compound light detection zone;
Figure 14 is the schematic diagram of stabilizing mechanism;
Figure 15 is the schematic diagram in holder laser printing area.
Wherein, holder feeding area 1, holder laser printing area 2, integrated bracket 21, the second frames 22, laser printing Fuselage 23, laser printer head 24, laser printing control system 25, power cord assembling area 3, power cord 31, the first drum 32, the Two drums 33, draft gear 34, first motor 341, the first roller group 342, driving wheel 343, wire stripper 35 are tensioned inductor 36, lamp holder adds tin welding area 4, transmission chain 41, lamp holder 42, jack 421, lamp holder station 43, the first protrusion 431, the second protrusion 432, opening 433, through-hole 434, the first soldering mechanism 441, the second soldering mechanism 442, solder head 443 send tin head 444, vibrates Disk 45, lamp cap assembling area 5, fluorescent tube assembling area 6, fluorescent tube 61, charging tube seat 62, fluorescent tube circulating conveyor 63, rotating wheel 631, Rotary cylinder 632, lamp tube installation devices 64, the first frames 641, longitudinal cylinder 642, horizontal stripe 643, the second pneumatic-finger 644, fluorescent tube translating device 65, the first pneumatic-finger 651, lateral cylinder 652, fluorescent tube means for correcting 66, third pneumatic-finger 661, the first cylinder 662, the second roller group 663, the second cylinder 664, the second motor 665, compound light detection zone 7, integrated bracket Lamp 71, energising terminal 72, driving mechanism 74, elevating mechanism 73, stationary barrier 75, fixed baffle 76, bagging area 8, rack 9 are defeated Send chain 10.
Specific implementation mode
The embodiment that the invention will now be described in detail with reference to the accompanying drawings, but it is not limited to the scope of the present invention.
In the description of the present invention, it is to be understood that, term "center", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " up time The orientation or positional relationship of the instructions such as needle ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " be orientation based on ... shown in the drawings or Position relationship is merely for convenience of the description present invention, do not indicate or imply the indicated device or element must have it is specific Orientation, with specific azimuth configuration and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply relative importance Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include at least one this feature.In the description of the present invention, the meaning of " plurality " is at least two, unless otherwise clear It is specific to limit.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc. Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;Can be that machinery connects It connects, can also be to be electrically connected or can communicate each other;It can be directly connected, can also indirectly connected through an intermediary, it can be with It is the interaction relationship of the connection or two elements inside two elements, unless otherwise restricted clearly.For this field For those of ordinary skill, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
In the present invention unless specifically defined or limited otherwise, fisrt feature can be with "above" or "below" second feature It is that the first and second features are in direct contact or the first and second features pass through intermediary mediate contact.Moreover, fisrt feature exists Second feature " on ", " top " and " above " but fisrt feature be directly above or diagonally above the second feature, or be merely representative of Fisrt feature level height is higher than second feature.Fisrt feature second feature " under ", " lower section " and " below " can be One feature is directly under or diagonally below the second feature, or is merely representative of fisrt feature level height and is less than second feature.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not It must be directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be in office It can be combined in any suitable manner in one or more embodiments or example.In addition, without conflicting with each other, the skill of this field Art personnel can tie the feature of different embodiments or examples described in this specification and different embodiments or examples It closes and combines.
Embodiment 1
As shown in Figure 1, the present invention provides a kind of automatic production line of integrated bracket lamp, including organic frame 9 and conveying Chain 10, the carrier chain 10 are arranged in the rack 9, conveying claw are provided on the carrier chain 10, according to the carrier chain 10 conveying direction is disposed with holder feeding area 1, holder laser marking area 2, power cord assembling area 3, lamp holder add tin welding Area 4, lamp cap assembling area 5, fluorescent tube assembling area 6, compound light detection zone 7 and bagging area 8.
As shown in Figure 2-5, power cord assembling area 3 includes power cord 31, the first drum 32, the second drum 33, leads Leading-in device 34 and wire stripper 35, according to the direction that the power cord 31 conveys, first drum 32 and second drum 33 After be provided with the draft gear 34 and the wire stripper 35, the draft gear 34 includes that the first draft gear and second are led Leading-in device is separately provided for controlling the draft gear 35 between two draft gears 34 and the wire stripper 35 defeated The tensioning inductor 36 of speed is sent, between the tensioning inductor 36 and first draft gear, second draft gear It is connected respectively by circuit, when the tensioning inductor 36 detects that the power cord 31 reaches preset length, then controls institute 34 even running of draft gear is stated, if not up to preset length, controls 34 Accelerating running of the draft gear so that described Power cord 31 reaches preset length, and the power cord 31 enters after the wire stripper 35 in integrated bracket 21.
It is specific as shown in fig. 6, the draft gear 34 includes the first roller group 342 and first motor 341, described the One roller group 342 includes upper roller and bottom roller, is provided with the power cord 31 between the upper and lower idler wheel, and described One roller group, 342 outside is respectively connected with driving wheel 343, and the driving wheel 343 is connected by belt and the first motor 341, The tensioning inductor 36 is connected with the first motor 341 by circuit.
Preferably, it is additionally provided with wire-management device and straightener between the tensioning inductor 36 and the wire stripper 35, The wire-management device is idler wheel, and the wire-management device surface offers twice groove, the electricity is respectively arranged in the groove The design of source line 31, the groove is avoided that the mixing between the power cord 31 is tangled.
Area 3 is assembled by the power cord power cord 31 can be installed in the integrated bracket 21, is passed through Draft gear 34 drives the input of power cord 31 and reduces the stress of wire stripper 35, passes through draft gear 34 and tensioning inductor 36 Cooperation ensure input 31 equal length of power cord, reduce operating error, improve assembling production efficiency.
As Figure 7-8, the lamp holder adds tin welding area 4 to include transmission chain 41, lamp holder 42, lamp holder station 43, scolding tin Mechanism and vibrating disk 45,41 side of the transmission chain are additionally provided with vibrating disk 45, the lamp holder are provided in the vibrating disk 45 42,45 outlet end of the vibrating disk is connected to the lamp holder station 43, and multiple lamp holder stations 43 are arranged in the transmission chain On 41, it is provided with lamp holder 42 in the lamp holder station 43, soldering mechanism is provided with by the lamp holder 42, the soldering mechanism includes There are the first soldering mechanism 441 and the second soldering mechanism 442, two soldering mechanisms to be tilted to 42 direction of the lamp holder, institute It includes two jacks 421 to state lamp holder 42, the lamp base welding in first soldering mechanism 441 and one of them described jack 421, Lamp base welding in second soldering mechanism 442 and another described jack 421, described two soldering mechanisms include respectively Have solder head 443 and send tin head 444, the solder head 443 and it is described send tin head 444 by the driving device drive to it is described Lamp base connects in jack 421, the welding downward relative to vertical direction, since the soldering mechanism is to 42 direction of the lamp holder It is obliquely installed, the lamp base is arranged in the jack 421, can touch the lamp base to a greater degree from side, takes Welding less can be completed, reduce the possibility of 42 plastic melt of the lamp holder.
Specifically as shown in figs. 9-10, it is equipped with fluting in the lamp holder station 43, the first protrusion is provided in the fluting 431, the back side of first protrusion 431 is set as indent, and opening 433 up and down is equipped among first protrusion 431, The design of the opening 433 and indent not only reduces the use of manufacture material, also reinforces heat dissipation effect, and the lamp holder 42 is avoided to mould Material melts, and is provided with lamp holder 42 on first protrusion 431, the second protrusion 432, institute are additionally provided on first protrusion 431 It states and offers through-hole 434 in the second protrusion 432, the through-hole 434 is arranged in the 421 corresponding position of jack with the lamp holder 42 It sets, the through-hole 434 and the jack 421 are holes, described when the lamp holder 42 is arranged in the lamp holder station 43 The lamp base of 42 interior power line of lamp holder, 31 end is arranged in the jack 421 of the lamp holder 42, to play limit to the lamp base Effect, avoid in the welding process lamp base deformation.
Add tin welding area 4 to be capable of the lamp base of automatic welding lamp holder 42 by the lamp holder, improves welding efficiency, especially Coordinate the design inside the setting and lamp holder station 43 of the soldering mechanism that can reinforce heat dissipation effect, avoid lamp base welding deformation, 42 plastic melt of lamp holder.
As shown in figure 11, fluorescent tube assembling area 6 include fluorescent tube 61, charging tube seat 62, fluorescent tube circulating conveyor 63, Lamp tube installation devices 64, fluorescent tube translating device 65 and fluorescent tube means for correcting 66, according to 61 conveying direction of the fluorescent tube, the charging It is provided with the fluorescent tube circulating conveyor 63 below 62 end of tube seat, the fluorescent tube circulating conveyor 63 is by the fluorescent tube 61 From the top, rotation is delivered to horizontal direction, and the fluorescent tube translating device 65 is mounted on 64 both sides of the lamp tube installation devices, institute The fluorescent tube 61 is conveyed to the lamp tube installation devices after stating the fluorescent tube 61 in the gripping horizontal direction of fluorescent tube translating device 65 In 64, the lamp tube installation devices 64 grip the fluorescent tube 61 and install to integrated bracket 21.The fluorescent tube circulation conveying Device 63 includes rotating wheel 631, and the rotating wheel 631 is circumferentially provided with recess portion, the fluorescent tube 61 is provided in the recess portion, The top of the recess portion of the top is 62 end of charging tube seat, the recess portion in horizontal direction and fluorescent tube translation Device 65 is highly consistent, and the rotating wheel 631 is arranged in 9 both sides of the rack, and 9 both sides of the rack are additionally provided with for driving The rotary cylinder 632 that rotating wheel 631 rotates.The fluorescent tube translating device 65 includes lateral cylinder 652, the lateral cylinder 652 are arranged in 641 both sides of the first frames, and the lateral cylinder 652 is connected with the first pneumatic-finger 651, and described the One pneumatic-finger 651 is parallel with 21 direction of the integrated bracket side.The lamp tube installation devices 64 include the first support Rack 641,641 center top of the first frames are provided with longitudinal cylinder 642, are connected under the longitudinal cylinder 642 Horizontal stripe 643, the both ends of the horizontal stripe 643 are connected with the second pneumatic-finger 644 for fluorescent tube 61 to be clamped, the first support machine 641 both sides of frame are equipped with the fluorescent tube translating device 65, and the fluorescent tube means for correcting is provided with after the lamp tube installation devices 64 66, the fluorescent tube means for correcting 66 includes fixed mechanism and aligning gear, and the fixed mechanism and the aligning gear are distinguished It is arranged in the both sides of the carrier chain 10, the fixed mechanism includes third pneumatic-finger 661 and pneumatic for controlling third The first cylinder 662 that finger 661 moves, the third pneumatic-finger 661 face the integrated lamp tube bracket 21, the school Positive mechanism includes the second roller group 663, for controlling the second cylinder 664 that second roller group 663 lifts and for controlling The second motor 665 that second roller group 663 rolls is made, second roller group 663 is arranged in 61 both sides of the fluorescent tube Top, 663 end of the second roller group are connected with second motor 665, and second motor, 665 top is connected with described Second cylinder 664, first cylinder 662 control the third pneumatic-finger 661 and are moved to integrated bracket lamp both sides And the fixed lamp holder 42, while second cylinder 664 controls second roller group 663 and drops to the integrated bracket Lamp both sides simultaneously roll the fluorescent tube 61 so that light bar is in bottom in the fluorescent tube 61, to correct 61 direction of the fluorescent tube.
Area 6 is assembled by fluorescent tube, and fluorescent tube 61 and the integrated bracket 21 described in automatic assembling, raising group may be implemented Fill efficiency.
As shown in figure 12, the compound light detection zone 7 include integrated bracket lamp 71, energising terminal 72, stabilizing mechanism and Driving mechanism 74,71 outside of the integrated bracket lamp are provided with multiple energising terminals 72,72 face of the energising terminal The lamp cap of the integrated bracket lamp 71, the stabilizing mechanism and the cooperation of the carrier chain 10 are reinforced stablizing the integration branch Bracket lamp 71, the driving mechanism 74 drive energising terminal 72 to be moved to the lamp cap of the integrated bracket lamp 71 until being powered.
Specific as shown in figure 13, the stabilizing mechanism includes lifting gear 73, stationary barrier 75, fixed baffle 76, institute It states lifting gear 73 to be arranged below carrier chain 10, the stationary barrier 75, the fixation is connected on the lifting gear 73 Partition board 75 is parallel with the carrier chain 10, and the stationary barrier 75 rises to and the conveying claw height flush, the fixation Be provided with multiple protrusions on partition board 75, be provided with the integrated bracket lamp 71 in the adjacent projection, the adjacent projection it Between gap and the conveying claw it is corresponding, the other end in the integrated bracket lamp 71, institute is arranged in the fixed baffle 76 It states fixed baffle 76 to limit the integrated bracket lamp 71, avoids the integrated bracket lamp 71 in the energising terminal It is mobile too many under the action of 72 impulse forces.
Preferably, may also include in the compound light detection zone 7 has defective products device for eliminating to reject defective products.
Can compound light detection disposably be carried out to multiple integrated bracket lamps 71 by the compound light detection zone 7, improved Detection efficiency is simultaneously saved manually, and the design of the stabilizing mechanism can be reinforced stablizing the integrated bracket lamp 71, to carry The high energising terminal 72 is preferably directed at 71 lamp cap of integrated bracket lamp, improves energization success rate.
As shown in figure 14, holder laser marking area 2 includes integrated bracket 21 and the second frames 22, described Second frames 22 are arranged above the integrated bracket 21, and laser printer is provided in second frames 22 Body 23 and laser printer head 24,24 lower section of the laser printer head face the integrated bracket 21, the rack 9 one Side is provided with laser printing control system 25, and the laser printing control system 25, which passes sequentially through circuit and is connected with the laser, beats Print fuselage 23 and the laser printer head 24.
Preferably, it can be also connected with longitudinal cylinder under second frames 22, the longitudinal cylinder is connected with the 4th Pneumatic-finger, the longitudinal cylinder control the 4th pneumatic-finger straight down until the 4th pneumatic-finger clamp it is described Integrated bracket 21 is limited, and 21 change in location of the integrated bracket during laser printing is prevented, and ensures that printing is beautiful Neatly.
Can mark operation continuously be carried out to the integrated bracket 21 by holder laser marking area 2, raising is beaten Mark efficiency.
Embodiment 2
Embodiment 2 and embodiment 1 the difference is that, in the jack 421 of the lamp holder 42 and the lamp holder station 43 Through-hole 434 be three holes.
Embodiment 3
Embodiment 3 and embodiment 1 the difference is that, the charging tube seat 62 to 61 conveying direction of the fluorescent tube tilt Setting, to constantly be moved into the fluorescent tube circulating conveyor 63 conducive to the fluorescent tube 61.
Working method:Holder feeding area 1 puts integrated bracket 21 in carrier chain 10 into, and carrier chain 10 is by integrated bracket 21 are delivered in holder laser printing area 2, and laser printer head 24 carries out laser printing to integrated bracket 21, integrated later Holder 21 is transported in power cord assembling area 3, and power cord 31 is constantly conveyed into wire stripper 35 under the effect of draft gear 34, Enter in integrated bracket 21 after wire stripping, integrated bracket 21 continues to convey later, and the transmission chain 41 on 10 side of carrier chain Constantly lamp holder 42 is delivered at soldering structure, soldering operation is carried out to the lamp base of power cord 31, later integrated bracket 21 into Enter lamp cap assembling area 5, is assembled by the lamp holder 42 and integrated bracket 21 of soldering operation, integrated bracket 21 enters later In fluorescent tube assembling area 6 and fluorescent tube 61 assembles to form integrated bracket lamp 71, and integrated bracket lamp 71 enters compound light and examines later It surveys in area 7 and carries out compound light ageing to detect and reject defective products, integrated bracket lamp 71 is transported in bagging area 8 and carries out later Packaging.
Beneficial effects of the present invention are:The automatic assembling production that can realize integrated bracket lamp, improves assembling production Efficiency reduces cost and labour, meets the requirement of Mirae Corp.'s upgrading.

Claims (10)

1. a kind of mechanized production system of integrated bracket lamp, including organic frame and carrier chain, the carrier chain is arranged in institute It states in rack, conveying claw is provided on the carrier chain, which is characterized in that according to the conveying direction of the carrier chain, set successively It is equipped with holder feeding area, holder laser marking area, power cord assembling area, lamp holder add tin welding area, lamp cap assembling area, fluorescent tube assembling Area, compound light detection zone and bagging area;
Wherein source line group dress area includes power cord, the first drum, the second drum, draft gear and wire stripper, according to The direction of power cord conveying is provided with the draft gear and the wire stripping after first drum and second drum Machine, the draft gear include the first draft gear and the second draft gear, two draft gears and the wire stripper Between be separately provided for controlling the tensioning inductor of the draft gear conveying speed, the tensioning inductor and described It is connected respectively by circuit between one draft gear, second draft gear, the power cord is laggard by the wire stripper Enter in integrated bracket;
The lamp holder adds tin welding area to include transmission chain, lamp holder, lamp holder station, soldering mechanism and vibrating disk, the transmission chain Side is additionally provided with vibrating disk, and the lamp holder is provided in the vibrating disk, and the vibrating disk outlet end is connected to the lamp holder Station, multiple lamp holder stations are arranged on the transmission chain, lamp holder are provided in the lamp holder station, is set by the lamp holder It is equipped with soldering mechanism, the soldering mechanism includes the first soldering mechanism and the second soldering mechanism, and two soldering mechanisms are equal It is tilted to the lamp holder direction, the lamp holder includes two jacks, in first soldering mechanism and one of them described jack Lamp base welding, the lamp base welding in second soldering mechanism and another described jack;
Fluorescent tube assembling area includes fluorescent tube, charging tube seat, fluorescent tube circulating conveyor, lamp tube installation devices, fluorescent tube translation Device and fluorescent tube means for correcting are provided with the fluorescent tube according to the fluorescent tube conveying direction, below the charging tube seat end and follow Ring conveying device, by the fluorescent tube, from the top, rotation is delivered to horizontal direction, the fluorescent tube to the fluorescent tube circulating conveyor Translating device is mounted on the lamp tube installation devices both sides, after the fluorescent tube translating device grips the fluorescent tube in horizontal direction It conveys in the fluorescent tube to the lamp tube installation devices, the lamp tube installation devices grip the fluorescent tube and install to integration and prop up In frame, the fluorescent tube means for correcting is corrected the fluorescent tube direction so that LED light strip is in bottom in the fluorescent tube;
The compound light detection zone includes integrated bracket lamp, energising terminal, stabilizing mechanism and driving mechanism, the integration branch Multiple energising terminals are provided on the outside of bracket lamp, the energising terminal faces the lamp cap of the integrated bracket lamp, described Stabilizing mechanism and carrier chain cooperation are reinforced stablizing the integrated bracket lamp, and the driving mechanism drives energising terminal to institute The lamp cap movement of integrated bracket lamp is stated until being powered.
2. a kind of mechanized production system of integrated bracket lamp according to claim 1, which is characterized in that the traction dress It includes the first roller group and first motor to set, and first roller group includes upper roller and bottom roller, described upper and lower It is provided with the power cord between idler wheel, is respectively connected with driving wheel on the outside of first roller group, the driving wheel passes through belt It is connected with the first motor, the tensioning inductor is connected with the first motor by circuit.
3. a kind of mechanized production system of integrated bracket lamp according to claim 2, which is characterized in that the tensioning sense It answers and is additionally provided with wire-management device and straightener between device and the wire stripper, the wire-management device is idler wheel, the lineation dress It sets surface and offers twice groove, the power cord is respectively arranged in the groove.
4. a kind of mechanized production system of integrated bracket lamp according to claim 1, which is characterized in that described two welderings Tin mechanism includes respectively solder head and send tin head, the solder head and it is described send tin head by the driving device drive to Lamp base connects in the jack.
5. a kind of mechanized production system of integrated bracket lamp according to claim 1, which is characterized in that the lamp holder work It is equipped with fluting in position, is provided with the first protrusion in the fluting, the back side of first protrusion is set as indent, and described first is convex It is equipped with opening up and down among portion, is provided with lamp holder on first protrusion, second is additionally provided on first protrusion Protrusion, offers through-hole in second protrusion, the through-hole be arranged with the corresponding position of the jack of the lamp holder.
6. a kind of mechanized production system of integrated bracket lamp according to claim 1, which is characterized in that the feed pipe Slot is obliquely installed to the fluorescent tube conveying direction, and the fluorescent tube circulating conveyor includes rotating wheel, and the rotating wheel is circumferential It is provided with recess portion, the fluorescent tube is provided in the recess portion, the top of the recess portion of the top is the charging tube seat end, The recess portion and the fluorescent tube translating device in horizontal direction is highly consistent, and the rotating wheel is arranged in the rack both sides, The rack both sides are additionally provided with the rotary cylinder for driving rotating wheel to rotate.
7. a kind of mechanized production system of integrated bracket lamp according to claim 1, which is characterized in that the fluorescent tube is flat Moving device includes lateral cylinder, and the lateral cylinder setting is in first frames both sides, the lateral cylinder connection There are the first pneumatic-finger, first pneumatic-finger and the integrated bracket direction parallel.
8. a kind of mechanized production system of integrated bracket lamp according to claim 1, which is characterized in that the fluorescent tube peace Assembling device includes the first frames, and the first frames center top is provided with longitudinal cylinder, the longitudinal cylinder Under be connected with horizontal stripe, the both ends of the horizontal stripe are connected with the second pneumatic-finger for fluorescent tube to be clamped, first frames Both sides are equipped with the fluorescent tube translating device.
9. a kind of mechanized production system of integrated bracket lamp according to claim 1, which is characterized in that the stable machine Structure includes lifting gear, stationary barrier, fixed baffle, and the lifting gear is arranged below carrier chain, the lifting gear On be connected with the stationary barrier, the stationary barrier is parallel with the carrier chain, the stationary barrier rise to it is described defeated Pawl height flush is sent, multiple protrusions are provided on the stationary barrier, the integration branch is provided in the adjacent projection Bracket lamp, the gap and the conveying claw between the adjacent projection are corresponding, and the fixed baffle setting is in the integration branch The other end of bracket lamp.
10. a kind of mechanized production system of integrated bracket lamp according to claim 1, which is characterized in that the holder Laser marking area includes integrated bracket and the second frames, and second frames are arranged in the integrated bracket Top, is provided with laser printing fuselage and laser printer head in second frames, below the laser printer head The integrated bracket is faced, the rack side is provided with laser printing control system, the laser printing control system It passes sequentially through circuit and is connected with the laser printing fuselage and the laser printer head.
CN201810432130.0A 2018-05-08 2018-05-08 Automatic production line of integrated bracket lamp Active CN108723788B (en)

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