CN108723788A - A kind of automatic production line of integrated bracket lamp - Google Patents
A kind of automatic production line of integrated bracket lamp Download PDFInfo
- Publication number
- CN108723788A CN108723788A CN201810432130.0A CN201810432130A CN108723788A CN 108723788 A CN108723788 A CN 108723788A CN 201810432130 A CN201810432130 A CN 201810432130A CN 108723788 A CN108723788 A CN 108723788A
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- Prior art keywords
- lamp
- fluorescent tube
- integrated bracket
- area
- lamp holder
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 238000005476 soldering Methods 0.000 claims abstract description 35
- 238000003466 welding Methods 0.000 claims abstract description 23
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 21
- 238000009434 installation Methods 0.000 claims abstract description 19
- 150000001875 compounds Chemical class 0.000 claims abstract description 15
- 238000001514 detection method Methods 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 11
- 238000010330 laser marking Methods 0.000 claims abstract description 8
- 238000007648 laser printing Methods 0.000 claims description 18
- 230000004888 barrier function Effects 0.000 claims description 14
- 210000000078 claw Anatomy 0.000 claims description 7
- 229910000679 solder Inorganic materials 0.000 claims description 7
- 230000010354 integration Effects 0.000 claims description 5
- 238000010586 diagram Methods 0.000 description 15
- 239000000463 material Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 206010054949 Metaplasia Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 208000003464 asthenopia Diseases 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
Abstract
The present invention relates to a kind of automatic production lines of integrated bracket lamp, belong to integrated bracket lamp and assembles production field automatically, including rack and carrier chain, carrier chain is located in rack, by the conveying direction of carrier chain, add tin welding area, lamp cap assembling area, fluorescent tube assembling area, compound light detection zone and bagging area equipped with holder feeding area, holder laser marking area, power cord assembling area, lamp holder successively；It includes power cord, the first drum, the second drum, draft gear and wire stripper that power cord, which assembles area, lamp holder adds tin welding area to include transmission chain, lamp holder, lamp holder station, soldering mechanism and vibrating disk, fluorescent tube assembling area includes that fluorescent tube, charging tube seat, fluorescent tube circulating conveyor, lamp tube installation devices and fluorescent tube translating device, compound light detection zone include integrated bracket lamp, energising terminal, stabilizing mechanism and driving mechanism.The present invention can realize the automatic assembling production of integrated bracket lamp, improve assembling production efficiency, reduce cost and labour, meet the requirement of Mirae Corp.'s upgrading.
Description
Technical field
The present invention relates to a kind of automatic production lines of integrated bracket lamp, belong to integrated bracket lamp and assemble production automatically
Field.
Background technology
Compare traditional incandescent lamp and fluorescent lamp, and LED energy consumption is low, long lifespan, is easy transport installation, not mercurous etc. to have
Evil substance, is easily recycled, no stroboscopic, it is not easy to cause visual fatigue, and integrated bracket lamp lamp refers to LED lamp bead, aluminium base
The LED light that plate and lampshade are made of one, it is only necessary to be connected with the mains by the plug at both ends and be can be used, it is only necessary to be by hook
Metope can be mounted on, therefore integrated bracket lamp lamp compares and saves that material, cost of manufacture are relatively low, and installing and dismounting is simple, is suitable for
More places.But most of producers still carry out assembling production using craft to integrated bracket lamp in the industry at present
, not only production and assembly efficiency is low in this way, and consuming is a large amount of artificial, and frequent carry may break semi-finished product into pieces, but also uncomfortable
Answer the demand of future market and industry to integrated bracket lamp.
Invention content
The present invention has made improvements in view of the above-mentioned problems of the prior art, i.e., the technical problem to be solved by the present invention is to carry
For a kind of automatic production line of integrated bracket lamp, the automatic assembling production of integrated bracket lamp, raising group can be realized
Production efficiency is filled, cost and labour are reduced, meets the requirement of Mirae Corp.'s upgrading.
In order to solve the above technical problems, the technical solution adopted in the present invention is to provide a kind of the automatic of integrated bracket lamp
Metaplasia producing line, including organic frame and carrier chain, the carrier chain are arranged in the rack, and conveying is provided on the carrier chain
Pawl, according to the conveying direction of the carrier chain, be disposed with holder feeding area, holder laser marking area, power cord assembling area,
Lamp holder adds tin welding area, lamp cap assembling area, fluorescent tube assembling area, compound light detection zone and bagging area；
Wherein source line group dress area includes power cord, the first drum, the second drum, draft gear and wire stripper,
According to the direction that the power cord conveys, the draft gear and described is provided with after first drum and second drum
Wire stripper, the draft gear include the first draft gear and the second draft gear, two draft gears and the stripping
It is separately provided for controlling the tensioning inductor of the draft gear conveying speed, the tensioning inductor and institute between line machine
It states and is connected respectively by circuit between the first draft gear, second draft gear, the power cord passes through the wire stripper
Enter in integrated bracket afterwards；
The lamp holder adds tin welding area to include transmission chain, lamp holder, lamp holder station, soldering mechanism and vibrating disk, the biography
Dynamic chain side is additionally provided with vibrating disk, and the lamp holder is provided in the vibrating disk, and the vibrating disk outlet end is connected to described
Lamp holder station, multiple lamp holder stations are arranged on the transmission chain, and lamp holder, the lamp holder are provided in the lamp holder station
Side is provided with soldering mechanism, and the soldering mechanism includes the first soldering mechanism and the second soldering mechanism, two tin soldering machines
Structure is tilted to the lamp holder direction, and the lamp holder includes two jacks, and first soldering mechanism is described slotting with one of them
Lamp base welding in hole, second soldering mechanism and the lamp base welding in another described jack；
Fluorescent tube assembling area includes fluorescent tube, charging tube seat, fluorescent tube circulating conveyor, lamp tube installation devices, fluorescent tube
Translating device and fluorescent tube means for correcting are provided with the lamp according to the fluorescent tube conveying direction below the charging tube seat end
Pipe circulating conveyor, by the fluorescent tube, from the top, rotation is delivered to horizontal direction to the fluorescent tube circulating conveyor, described
Fluorescent tube translating device is mounted on the lamp tube installation devices both sides, the lamp in the fluorescent tube translating device gripping horizontal direction
It is conveyed after pipe in the fluorescent tube to the lamp tube installation devices, the lamp tube installation devices grip the fluorescent tube and install to one
Change in holder, the fluorescent tube means for correcting is corrected the fluorescent tube direction so that LED light strip is in bottom in the fluorescent tube
Portion；
The compound light detection zone includes integrated bracket lamp, energising terminal, stabilizing mechanism and driving mechanism, the one
To change and is provided with multiple energising terminals on the outside of Frame lamp, the energising terminal faces the lamp cap of the integrated bracket lamp,
The stabilizing mechanism and carrier chain cooperation are reinforced stablizing the integrated bracket lamp, and the driving mechanism drives energising terminal
It is moved to the lamp cap of the integrated bracket lamp until being powered.
Preferably, the draft gear includes the first roller group and first motor, first roller group is wrapped
Upper roller and bottom roller have been included, the power cord is provided between the upper and lower idler wheel, is all connected on the outside of first roller group
There are driving wheel, the driving wheel to be connected with the first motor by belt, the tensioning inductor and the first motor are logical
Oversampling circuit connects.
Preferably, it is additionally provided with wire-management device and straightener between the tensioning inductor and the wire stripper, institute
It is idler wheel to state wire-management device, and the wire-management device surface offers twice groove, the power supply is respectively arranged in the groove
Line.
Preferably, described two soldering mechanisms include respectively solder head and send tin head, the solder head and described
It send tin head to be driven to lamp base in the jack by the driving device to connect.
Preferably, being equipped with fluting in the lamp holder station, the first protrusion, first protrusion are provided in the fluting
The back side be set as indent, opening up and down is equipped among first protrusion, lamp holder is provided on first protrusion,
Be additionally provided with the second protrusion on first protrusion, offer through-hole in second protrusion, the through-hole setting with it is described
The corresponding position of jack of lamp holder.
Preferably, the charging tube seat is obliquely installed to the fluorescent tube conveying direction, the fluorescent tube circulating conveyor
Include rotating wheel, the rotating wheel is circumferentially provided with recess portion, is provided with the fluorescent tube in the recess portion, the top it is described recessed
The top in portion is the charging tube seat end, and the recess portion and the fluorescent tube translating device in horizontal direction are highly consistent, institute
It states rotating wheel to be arranged in the rack both sides, the rack both sides are additionally provided with the rotary cylinder for driving rotating wheel to rotate.
Preferably, the fluorescent tube translating device includes lateral cylinder, the lateral cylinder is arranged at described first
Rack both sides are supportted, the lateral cylinder is connected with the first pneumatic-finger, first pneumatic-finger and the integrated bracket side
To parallel.
Preferably, a kind of automatic production line of integrated bracket lamp according to claim 1, which is characterized in that
The lamp tube installation devices include the first frames, and the first frames center top is provided with longitudinal cylinder, institute
It states and is connected with horizontal stripe under longitudinal cylinder, the both ends of the horizontal stripe are connected with the second pneumatic-finger for fluorescent tube to be clamped, and described
One frames both sides are equipped with the fluorescent tube translating device.
Preferably, the stabilizing mechanism includes lifting gear, stationary barrier, fixed baffle, the lifting gear is set
It sets below carrier chain, the stationary barrier is connected on the lifting gear, the stationary barrier is parallel with the carrier chain,
The stationary barrier rise to the conveying claw height flush, be provided with multiple protrusions, the phase on the stationary barrier
The integrated bracket lamp is provided in adjacent protrusion, the gap and the conveying claw between the adjacent projection are corresponding, described
The other end in the integrated bracket lamp is arranged in fixed baffle.
Preferably, holder laser marking area includes integrated bracket and the second frames, described second
It supports rack to be arranged above the integrated bracket, laser printing fuselage and laser printing is provided in second frames
Head, the laser printer head lower section face the integrated bracket, and the rack side is provided with laser printing control
System, the laser printing control system pass sequentially through circuit and are connected with the laser printing fuselage and the laser printer
Head.
In short, a kind of automatic production line of integrated bracket lamp using the present invention, can realize integrated bracket lamp
Automatic assembling production, improve assembling production efficiency, reduce cost and labour, meet Mirae Corp. upgrading requirement.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples：
Fig. 1 is a kind of composition schematic diagram of the automatic production line of integrated bracket lamp；
Fig. 2 is the schematic diagram that power cord assembles area；
Fig. 3 is I, the i.e. schematic diagram of draft gear in Fig. 2；
Fig. 4 is II, the i.e. schematic diagram of wire-management device in Fig. 2；
Fig. 5 is III, the i.e. schematic diagram of straightener in Fig. 2；
Fig. 6 is the schematic diagram of draft gear；
Fig. 7 is the schematic diagram of the first soldering mechanism and the second soldering mechanism；
Fig. 8 is the schematic diagram that lamp holder adds tin welding area；
Fig. 9 is the schematic diagram of lamp holder station；
Figure 10 is the schematic diagram of lamp holder；
Figure 11 is the schematic diagram that fluorescent tube assembles area；
Figure 12 is another schematic diagram that fluorescent tube assembles area；
Figure 13 is the schematic diagram of compound light detection zone；
Figure 14 is the schematic diagram of stabilizing mechanism；
Figure 15 is the schematic diagram in holder laser printing area.
Wherein, holder feeding area 1, holder laser printing area 2, integrated bracket 21, the second frames 22, laser printing
Fuselage 23, laser printer head 24, laser printing control system 25, power cord assembling area 3, power cord 31, the first drum 32, the
Two drums 33, draft gear 34, first motor 341, the first roller group 342, driving wheel 343, wire stripper 35 are tensioned inductor
36, lamp holder adds tin welding area 4, transmission chain 41, lamp holder 42, jack 421, lamp holder station 43, the first protrusion 431, the second protrusion
432, opening 433, through-hole 434, the first soldering mechanism 441, the second soldering mechanism 442, solder head 443 send tin head 444, vibrates
Disk 45, lamp cap assembling area 5, fluorescent tube assembling area 6, fluorescent tube 61, charging tube seat 62, fluorescent tube circulating conveyor 63, rotating wheel 631,
Rotary cylinder 632, lamp tube installation devices 64, the first frames 641, longitudinal cylinder 642, horizontal stripe 643, the second pneumatic-finger
644, fluorescent tube translating device 65, the first pneumatic-finger 651, lateral cylinder 652, fluorescent tube means for correcting 66, third pneumatic-finger
661, the first cylinder 662, the second roller group 663, the second cylinder 664, the second motor 665, compound light detection zone 7, integrated bracket
Lamp 71, energising terminal 72, driving mechanism 74, elevating mechanism 73, stationary barrier 75, fixed baffle 76, bagging area 8, rack 9 are defeated
Send chain 10.
Specific implementation mode
The embodiment that the invention will now be described in detail with reference to the accompanying drawings, but it is not limited to the scope of the present invention.
In the description of the present invention, it is to be understood that, term "center", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " up time
The orientation or positional relationship of the instructions such as needle ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " be orientation based on ... shown in the drawings or
Position relationship is merely for convenience of the description present invention, do not indicate or imply the indicated device or element must have it is specific
Orientation, with specific azimuth configuration and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include at least one this feature.In the description of the present invention, the meaning of " plurality " is at least two, unless otherwise clear
It is specific to limit.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral；Can be that machinery connects
It connects, can also be to be electrically connected or can communicate each other；It can be directly connected, can also indirectly connected through an intermediary, it can be with
It is the interaction relationship of the connection or two elements inside two elements, unless otherwise restricted clearly.For this field
For those of ordinary skill, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
In the present invention unless specifically defined or limited otherwise, fisrt feature can be with "above" or "below" second feature
It is that the first and second features are in direct contact or the first and second features pass through intermediary mediate contact.Moreover, fisrt feature exists
Second feature " on ", " top " and " above " but fisrt feature be directly above or diagonally above the second feature, or be merely representative of
Fisrt feature level height is higher than second feature.Fisrt feature second feature " under ", " lower section " and " below " can be
One feature is directly under or diagonally below the second feature, or is merely representative of fisrt feature level height and is less than second feature.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not
It must be directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be in office
It can be combined in any suitable manner in one or more embodiments or example.In addition, without conflicting with each other, the skill of this field
Art personnel can tie the feature of different embodiments or examples described in this specification and different embodiments or examples
It closes and combines.
Embodiment 1
As shown in Figure 1, the present invention provides a kind of automatic production line of integrated bracket lamp, including organic frame 9 and conveying
Chain 10, the carrier chain 10 are arranged in the rack 9, conveying claw are provided on the carrier chain 10, according to the carrier chain
10 conveying direction is disposed with holder feeding area 1, holder laser marking area 2, power cord assembling area 3, lamp holder add tin welding
Area 4, lamp cap assembling area 5, fluorescent tube assembling area 6, compound light detection zone 7 and bagging area 8.
As shown in Figure 2-5, power cord assembling area 3 includes power cord 31, the first drum 32, the second drum 33, leads
Leading-in device 34 and wire stripper 35, according to the direction that the power cord 31 conveys, first drum 32 and second drum 33
After be provided with the draft gear 34 and the wire stripper 35, the draft gear 34 includes that the first draft gear and second are led
Leading-in device is separately provided for controlling the draft gear 35 between two draft gears 34 and the wire stripper 35 defeated
The tensioning inductor 36 of speed is sent, between the tensioning inductor 36 and first draft gear, second draft gear
It is connected respectively by circuit, when the tensioning inductor 36 detects that the power cord 31 reaches preset length, then controls institute
34 even running of draft gear is stated, if not up to preset length, controls 34 Accelerating running of the draft gear so that described
Power cord 31 reaches preset length, and the power cord 31 enters after the wire stripper 35 in integrated bracket 21.
It is specific as shown in fig. 6, the draft gear 34 includes the first roller group 342 and first motor 341, described the
One roller group 342 includes upper roller and bottom roller, is provided with the power cord 31 between the upper and lower idler wheel, and described
One roller group, 342 outside is respectively connected with driving wheel 343, and the driving wheel 343 is connected by belt and the first motor 341,
The tensioning inductor 36 is connected with the first motor 341 by circuit.
Preferably, it is additionally provided with wire-management device and straightener between the tensioning inductor 36 and the wire stripper 35,
The wire-management device is idler wheel, and the wire-management device surface offers twice groove, the electricity is respectively arranged in the groove
The design of source line 31, the groove is avoided that the mixing between the power cord 31 is tangled.
Area 3 is assembled by the power cord power cord 31 can be installed in the integrated bracket 21, is passed through
Draft gear 34 drives the input of power cord 31 and reduces the stress of wire stripper 35, passes through draft gear 34 and tensioning inductor 36
Cooperation ensure input 31 equal length of power cord, reduce operating error, improve assembling production efficiency.
As Figure 7-8, the lamp holder adds tin welding area 4 to include transmission chain 41, lamp holder 42, lamp holder station 43, scolding tin
Mechanism and vibrating disk 45,41 side of the transmission chain are additionally provided with vibrating disk 45, the lamp holder are provided in the vibrating disk 45
42,45 outlet end of the vibrating disk is connected to the lamp holder station 43, and multiple lamp holder stations 43 are arranged in the transmission chain
On 41, it is provided with lamp holder 42 in the lamp holder station 43, soldering mechanism is provided with by the lamp holder 42, the soldering mechanism includes
There are the first soldering mechanism 441 and the second soldering mechanism 442, two soldering mechanisms to be tilted to 42 direction of the lamp holder, institute
It includes two jacks 421 to state lamp holder 42, the lamp base welding in first soldering mechanism 441 and one of them described jack 421,
Lamp base welding in second soldering mechanism 442 and another described jack 421, described two soldering mechanisms include respectively
Have solder head 443 and send tin head 444, the solder head 443 and it is described send tin head 444 by the driving device drive to it is described
Lamp base connects in jack 421, the welding downward relative to vertical direction, since the soldering mechanism is to 42 direction of the lamp holder
It is obliquely installed, the lamp base is arranged in the jack 421, can touch the lamp base to a greater degree from side, takes
Welding less can be completed, reduce the possibility of 42 plastic melt of the lamp holder.
Specifically as shown in figs. 9-10, it is equipped with fluting in the lamp holder station 43, the first protrusion is provided in the fluting
431, the back side of first protrusion 431 is set as indent, and opening 433 up and down is equipped among first protrusion 431,
The design of the opening 433 and indent not only reduces the use of manufacture material, also reinforces heat dissipation effect, and the lamp holder 42 is avoided to mould
Material melts, and is provided with lamp holder 42 on first protrusion 431, the second protrusion 432, institute are additionally provided on first protrusion 431
It states and offers through-hole 434 in the second protrusion 432, the through-hole 434 is arranged in the 421 corresponding position of jack with the lamp holder 42
It sets, the through-hole 434 and the jack 421 are holes, described when the lamp holder 42 is arranged in the lamp holder station 43
The lamp base of 42 interior power line of lamp holder, 31 end is arranged in the jack 421 of the lamp holder 42, to play limit to the lamp base
Effect, avoid in the welding process lamp base deformation.
Add tin welding area 4 to be capable of the lamp base of automatic welding lamp holder 42 by the lamp holder, improves welding efficiency, especially
Coordinate the design inside the setting and lamp holder station 43 of the soldering mechanism that can reinforce heat dissipation effect, avoid lamp base welding deformation,
42 plastic melt of lamp holder.
As shown in figure 11, fluorescent tube assembling area 6 include fluorescent tube 61, charging tube seat 62, fluorescent tube circulating conveyor 63,
Lamp tube installation devices 64, fluorescent tube translating device 65 and fluorescent tube means for correcting 66, according to 61 conveying direction of the fluorescent tube, the charging
It is provided with the fluorescent tube circulating conveyor 63 below 62 end of tube seat, the fluorescent tube circulating conveyor 63 is by the fluorescent tube 61
From the top, rotation is delivered to horizontal direction, and the fluorescent tube translating device 65 is mounted on 64 both sides of the lamp tube installation devices, institute
The fluorescent tube 61 is conveyed to the lamp tube installation devices after stating the fluorescent tube 61 in the gripping horizontal direction of fluorescent tube translating device 65
In 64, the lamp tube installation devices 64 grip the fluorescent tube 61 and install to integrated bracket 21.The fluorescent tube circulation conveying
Device 63 includes rotating wheel 631, and the rotating wheel 631 is circumferentially provided with recess portion, the fluorescent tube 61 is provided in the recess portion,
The top of the recess portion of the top is 62 end of charging tube seat, the recess portion in horizontal direction and fluorescent tube translation
Device 65 is highly consistent, and the rotating wheel 631 is arranged in 9 both sides of the rack, and 9 both sides of the rack are additionally provided with for driving
The rotary cylinder 632 that rotating wheel 631 rotates.The fluorescent tube translating device 65 includes lateral cylinder 652, the lateral cylinder
652 are arranged in 641 both sides of the first frames, and the lateral cylinder 652 is connected with the first pneumatic-finger 651, and described the
One pneumatic-finger 651 is parallel with 21 direction of the integrated bracket side.The lamp tube installation devices 64 include the first support
Rack 641,641 center top of the first frames are provided with longitudinal cylinder 642, are connected under the longitudinal cylinder 642
Horizontal stripe 643, the both ends of the horizontal stripe 643 are connected with the second pneumatic-finger 644 for fluorescent tube 61 to be clamped, the first support machine
641 both sides of frame are equipped with the fluorescent tube translating device 65, and the fluorescent tube means for correcting is provided with after the lamp tube installation devices 64
66, the fluorescent tube means for correcting 66 includes fixed mechanism and aligning gear, and the fixed mechanism and the aligning gear are distinguished
It is arranged in the both sides of the carrier chain 10, the fixed mechanism includes third pneumatic-finger 661 and pneumatic for controlling third
The first cylinder 662 that finger 661 moves, the third pneumatic-finger 661 face the integrated lamp tube bracket 21, the school
Positive mechanism includes the second roller group 663, for controlling the second cylinder 664 that second roller group 663 lifts and for controlling
The second motor 665 that second roller group 663 rolls is made, second roller group 663 is arranged in 61 both sides of the fluorescent tube
Top, 663 end of the second roller group are connected with second motor 665, and second motor, 665 top is connected with described
Second cylinder 664, first cylinder 662 control the third pneumatic-finger 661 and are moved to integrated bracket lamp both sides
And the fixed lamp holder 42, while second cylinder 664 controls second roller group 663 and drops to the integrated bracket
Lamp both sides simultaneously roll the fluorescent tube 61 so that light bar is in bottom in the fluorescent tube 61, to correct 61 direction of the fluorescent tube.
Area 6 is assembled by fluorescent tube, and fluorescent tube 61 and the integrated bracket 21 described in automatic assembling, raising group may be implemented
Fill efficiency.
As shown in figure 12, the compound light detection zone 7 include integrated bracket lamp 71, energising terminal 72, stabilizing mechanism and
Driving mechanism 74,71 outside of the integrated bracket lamp are provided with multiple energising terminals 72,72 face of the energising terminal
The lamp cap of the integrated bracket lamp 71, the stabilizing mechanism and the cooperation of the carrier chain 10 are reinforced stablizing the integration branch
Bracket lamp 71, the driving mechanism 74 drive energising terminal 72 to be moved to the lamp cap of the integrated bracket lamp 71 until being powered.
Specific as shown in figure 13, the stabilizing mechanism includes lifting gear 73, stationary barrier 75, fixed baffle 76, institute
It states lifting gear 73 to be arranged below carrier chain 10, the stationary barrier 75, the fixation is connected on the lifting gear 73
Partition board 75 is parallel with the carrier chain 10, and the stationary barrier 75 rises to and the conveying claw height flush, the fixation
Be provided with multiple protrusions on partition board 75, be provided with the integrated bracket lamp 71 in the adjacent projection, the adjacent projection it
Between gap and the conveying claw it is corresponding, the other end in the integrated bracket lamp 71, institute is arranged in the fixed baffle 76
It states fixed baffle 76 to limit the integrated bracket lamp 71, avoids the integrated bracket lamp 71 in the energising terminal
It is mobile too many under the action of 72 impulse forces.
Preferably, may also include in the compound light detection zone 7 has defective products device for eliminating to reject defective products.
Can compound light detection disposably be carried out to multiple integrated bracket lamps 71 by the compound light detection zone 7, improved
Detection efficiency is simultaneously saved manually, and the design of the stabilizing mechanism can be reinforced stablizing the integrated bracket lamp 71, to carry
The high energising terminal 72 is preferably directed at 71 lamp cap of integrated bracket lamp, improves energization success rate.
As shown in figure 14, holder laser marking area 2 includes integrated bracket 21 and the second frames 22, described
Second frames 22 are arranged above the integrated bracket 21, and laser printer is provided in second frames 22
Body 23 and laser printer head 24,24 lower section of the laser printer head face the integrated bracket 21, the rack 9 one
Side is provided with laser printing control system 25, and the laser printing control system 25, which passes sequentially through circuit and is connected with the laser, beats
Print fuselage 23 and the laser printer head 24.
Preferably, it can be also connected with longitudinal cylinder under second frames 22, the longitudinal cylinder is connected with the 4th
Pneumatic-finger, the longitudinal cylinder control the 4th pneumatic-finger straight down until the 4th pneumatic-finger clamp it is described
Integrated bracket 21 is limited, and 21 change in location of the integrated bracket during laser printing is prevented, and ensures that printing is beautiful
Neatly.
Can mark operation continuously be carried out to the integrated bracket 21 by holder laser marking area 2, raising is beaten
Mark efficiency.
Embodiment 2
Embodiment 2 and embodiment 1 the difference is that, in the jack 421 of the lamp holder 42 and the lamp holder station 43
Through-hole 434 be three holes.
Embodiment 3
Embodiment 3 and embodiment 1 the difference is that, the charging tube seat 62 to 61 conveying direction of the fluorescent tube tilt
Setting, to constantly be moved into the fluorescent tube circulating conveyor 63 conducive to the fluorescent tube 61.
Working method：Holder feeding area 1 puts integrated bracket 21 in carrier chain 10 into, and carrier chain 10 is by integrated bracket
21 are delivered in holder laser printing area 2, and laser printer head 24 carries out laser printing to integrated bracket 21, integrated later
Holder 21 is transported in power cord assembling area 3, and power cord 31 is constantly conveyed into wire stripper 35 under the effect of draft gear 34,
Enter in integrated bracket 21 after wire stripping, integrated bracket 21 continues to convey later, and the transmission chain 41 on 10 side of carrier chain
Constantly lamp holder 42 is delivered at soldering structure, soldering operation is carried out to the lamp base of power cord 31, later integrated bracket 21 into
Enter lamp cap assembling area 5, is assembled by the lamp holder 42 and integrated bracket 21 of soldering operation, integrated bracket 21 enters later
In fluorescent tube assembling area 6 and fluorescent tube 61 assembles to form integrated bracket lamp 71, and integrated bracket lamp 71 enters compound light and examines later
It surveys in area 7 and carries out compound light ageing to detect and reject defective products, integrated bracket lamp 71 is transported in bagging area 8 and carries out later
Packaging.
Beneficial effects of the present invention are：The automatic assembling production that can realize integrated bracket lamp, improves assembling production
Efficiency reduces cost and labour, meets the requirement of Mirae Corp.'s upgrading.
Claims (10)
1. a kind of mechanized production system of integrated bracket lamp, including organic frame and carrier chain, the carrier chain is arranged in institute
It states in rack, conveying claw is provided on the carrier chain, which is characterized in that according to the conveying direction of the carrier chain, set successively
It is equipped with holder feeding area, holder laser marking area, power cord assembling area, lamp holder add tin welding area, lamp cap assembling area, fluorescent tube assembling
Area, compound light detection zone and bagging area；
Wherein source line group dress area includes power cord, the first drum, the second drum, draft gear and wire stripper, according to
The direction of power cord conveying is provided with the draft gear and the wire stripping after first drum and second drum
Machine, the draft gear include the first draft gear and the second draft gear, two draft gears and the wire stripper
Between be separately provided for controlling the tensioning inductor of the draft gear conveying speed, the tensioning inductor and described
It is connected respectively by circuit between one draft gear, second draft gear, the power cord is laggard by the wire stripper
Enter in integrated bracket；
The lamp holder adds tin welding area to include transmission chain, lamp holder, lamp holder station, soldering mechanism and vibrating disk, the transmission chain
Side is additionally provided with vibrating disk, and the lamp holder is provided in the vibrating disk, and the vibrating disk outlet end is connected to the lamp holder
Station, multiple lamp holder stations are arranged on the transmission chain, lamp holder are provided in the lamp holder station, is set by the lamp holder
It is equipped with soldering mechanism, the soldering mechanism includes the first soldering mechanism and the second soldering mechanism, and two soldering mechanisms are equal
It is tilted to the lamp holder direction, the lamp holder includes two jacks, in first soldering mechanism and one of them described jack
Lamp base welding, the lamp base welding in second soldering mechanism and another described jack；
Fluorescent tube assembling area includes fluorescent tube, charging tube seat, fluorescent tube circulating conveyor, lamp tube installation devices, fluorescent tube translation
Device and fluorescent tube means for correcting are provided with the fluorescent tube according to the fluorescent tube conveying direction, below the charging tube seat end and follow
Ring conveying device, by the fluorescent tube, from the top, rotation is delivered to horizontal direction, the fluorescent tube to the fluorescent tube circulating conveyor
Translating device is mounted on the lamp tube installation devices both sides, after the fluorescent tube translating device grips the fluorescent tube in horizontal direction
It conveys in the fluorescent tube to the lamp tube installation devices, the lamp tube installation devices grip the fluorescent tube and install to integration and prop up
In frame, the fluorescent tube means for correcting is corrected the fluorescent tube direction so that LED light strip is in bottom in the fluorescent tube；
The compound light detection zone includes integrated bracket lamp, energising terminal, stabilizing mechanism and driving mechanism, the integration branch
Multiple energising terminals are provided on the outside of bracket lamp, the energising terminal faces the lamp cap of the integrated bracket lamp, described
Stabilizing mechanism and carrier chain cooperation are reinforced stablizing the integrated bracket lamp, and the driving mechanism drives energising terminal to institute
The lamp cap movement of integrated bracket lamp is stated until being powered.
2. a kind of mechanized production system of integrated bracket lamp according to claim 1, which is characterized in that the traction dress
It includes the first roller group and first motor to set, and first roller group includes upper roller and bottom roller, described upper and lower
It is provided with the power cord between idler wheel, is respectively connected with driving wheel on the outside of first roller group, the driving wheel passes through belt
It is connected with the first motor, the tensioning inductor is connected with the first motor by circuit.
3. a kind of mechanized production system of integrated bracket lamp according to claim 2, which is characterized in that the tensioning sense
It answers and is additionally provided with wire-management device and straightener between device and the wire stripper, the wire-management device is idler wheel, the lineation dress
It sets surface and offers twice groove, the power cord is respectively arranged in the groove.
4. a kind of mechanized production system of integrated bracket lamp according to claim 1, which is characterized in that described two welderings
Tin mechanism includes respectively solder head and send tin head, the solder head and it is described send tin head by the driving device drive to
Lamp base connects in the jack.
5. a kind of mechanized production system of integrated bracket lamp according to claim 1, which is characterized in that the lamp holder work
It is equipped with fluting in position, is provided with the first protrusion in the fluting, the back side of first protrusion is set as indent, and described first is convex
It is equipped with opening up and down among portion, is provided with lamp holder on first protrusion, second is additionally provided on first protrusion
Protrusion, offers through-hole in second protrusion, the through-hole be arranged with the corresponding position of the jack of the lamp holder.
6. a kind of mechanized production system of integrated bracket lamp according to claim 1, which is characterized in that the feed pipe
Slot is obliquely installed to the fluorescent tube conveying direction, and the fluorescent tube circulating conveyor includes rotating wheel, and the rotating wheel is circumferential
It is provided with recess portion, the fluorescent tube is provided in the recess portion, the top of the recess portion of the top is the charging tube seat end,
The recess portion and the fluorescent tube translating device in horizontal direction is highly consistent, and the rotating wheel is arranged in the rack both sides,
The rack both sides are additionally provided with the rotary cylinder for driving rotating wheel to rotate.
7. a kind of mechanized production system of integrated bracket lamp according to claim 1, which is characterized in that the fluorescent tube is flat
Moving device includes lateral cylinder, and the lateral cylinder setting is in first frames both sides, the lateral cylinder connection
There are the first pneumatic-finger, first pneumatic-finger and the integrated bracket direction parallel.
8. a kind of mechanized production system of integrated bracket lamp according to claim 1, which is characterized in that the fluorescent tube peace
Assembling device includes the first frames, and the first frames center top is provided with longitudinal cylinder, the longitudinal cylinder
Under be connected with horizontal stripe, the both ends of the horizontal stripe are connected with the second pneumatic-finger for fluorescent tube to be clamped, first frames
Both sides are equipped with the fluorescent tube translating device.
9. a kind of mechanized production system of integrated bracket lamp according to claim 1, which is characterized in that the stable machine
Structure includes lifting gear, stationary barrier, fixed baffle, and the lifting gear is arranged below carrier chain, the lifting gear
On be connected with the stationary barrier, the stationary barrier is parallel with the carrier chain, the stationary barrier rise to it is described defeated
Pawl height flush is sent, multiple protrusions are provided on the stationary barrier, the integration branch is provided in the adjacent projection
Bracket lamp, the gap and the conveying claw between the adjacent projection are corresponding, and the fixed baffle setting is in the integration branch
The other end of bracket lamp.
10. a kind of mechanized production system of integrated bracket lamp according to claim 1, which is characterized in that the holder
Laser marking area includes integrated bracket and the second frames, and second frames are arranged in the integrated bracket
Top, is provided with laser printing fuselage and laser printer head in second frames, below the laser printer head
The integrated bracket is faced, the rack side is provided with laser printing control system, the laser printing control system
It passes sequentially through circuit and is connected with the laser printing fuselage and the laser printer head.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810432130.0A CN108723788B (en) | 2018-05-08 | 2018-05-08 | Automatic production line of integrated bracket lamp |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810432130.0A CN108723788B (en) | 2018-05-08 | 2018-05-08 | Automatic production line of integrated bracket lamp |
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| CN108723788B CN108723788B (en) | 2024-01-02 |
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| CN108723788B (en) | 2024-01-02 |
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