CN108580783A - A kind of automatic riveting system based on machine vision - Google Patents

A kind of automatic riveting system based on machine vision Download PDF

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Publication number
CN108580783A
CN108580783A CN201810319131.4A CN201810319131A CN108580783A CN 108580783 A CN108580783 A CN 108580783A CN 201810319131 A CN201810319131 A CN 201810319131A CN 108580783 A CN108580783 A CN 108580783A
Authority
CN
China
Prior art keywords
pot body
panhandle
riveting
automatic
robot
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810319131.4A
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Chinese (zh)
Inventor
施晓明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Shannon Intelligent Technology Co Ltd
Suzhou Xiangnong Intelligent Technology Co Ltd
Original Assignee
Suzhou Shannon Intelligent Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Shannon Intelligent Technology Co Ltd filed Critical Suzhou Shannon Intelligent Technology Co Ltd
Priority to CN201810319131.4A priority Critical patent/CN108580783A/en
Publication of CN108580783A publication Critical patent/CN108580783A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/14Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/28Control devices specially adapted to riveting machines not restricted to one of the preceding subgroups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/30Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/38Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting

Abstract

Present invention is disclosed a kind of automatic riveting systems based on machine vision, including:Automatic control system, riveting machine, rack and it is located at the pot body transport mechanism and panhandle transport mechanism that rack both sides are set up in parallel, pot body crawl robot and panhandle crawl robot are provided with below the rack, it is provided with device for visual identification on the crossbeam of the rack, device for visual identification is used to detect the coordinate of pot body and panhandle, angle, the position offset data of rivet hole are simultaneously transmitted to automatic control system, position offset is compensated to pot body and is captured in the moving displacement that robot and panhandle capture robot by the automatic control system, and when detecting that rivet hole site is accurate, riveting signal is sent out to riveting machine.The present invention uses device for visual identification and image processing techniques, and to identify the position deviation of pot body and the angular deviation of rivet hole, the automatic track for correcting operation realizes that the automatic riveting of pot body and panhandle assembles.

Description

A kind of automatic riveting system based on machine vision
Technical field
The present invention relates to a kind of automatic riveting systems based on machine vision.
Background technology
At present in kitchen tools industry, the automated production level of product or relatively low, many productions, processing, assembling and Detection is all to need manually to complete.By taking this system as an example, the automatic riveting of frying pan is exactly to be completed by manually.Frying pan Component part is made of pot body, panhandle and rivet.The riveting method generally used at present is that a people holds pot body, a people Panhandle is held, the two people are directed at the rivet hole of pot body and the rivet hole of panhandle and are put on the rivet of riveting machine, then by Three people operate riveting machine, and three people coordinate to complete riveting work.If realizing automatic production line, automatic riveting is crucial One link just still can be by manually-operated limitation if this link is still automanual mode, just can not be real Realize output bas line, along with current human cost is continuously improved, the demand of machine substitute human labor is more and more urgent.
Also have how many companies realize that automation riveting, difficult point are on pot body pipeline in research at present, conveys The riveting hole site in pot body come not is fixed, it is desirable to be able to the position of the rivet hole for the pot body that identification arrives each time It sets, it could be accurately to riveting machine feeding, in addition, since offset when panhandle captures is nor fixed, it is also desirable to Neng Goushi The not feeding position offset of panhandle each time, could accurate feeding;Thirdly, since the gap between rivet and rivet hole only has 0.5mm, it is desirable that when automatic charging, the feed mechanism of pot body and panhandle needs to have certain precision.Based on three above difficult point, Current few companies can make the automatic riveting system based on machine vision.
Invention content
The purpose of the present invention is to provide a kind of high degree of automations, using machine vision and image processing techniques, to know The angular deviation of other pot body, the position deviation of panhandle and rivet hole, and the position and angle of the pot body come out according to image recognition Deviation and the position deviation of panhandle are spent, the automatic track for correcting operation is come, to solve the deviation of discharge position on pot body and panhandle, Realize that the automatic riveting of pot body and panhandle assembles, problem is realized in the automation to solve to rivet link in current production technology.
The technical scheme is that a kind of automatic riveting system based on machine vision, is used for the automatic riveting of kitchen tools, Including:Automatic control system, riveting machine, rack and it is located at pot body transport mechanism and panhandle that rack both sides are set up in parallel Transport mechanism, the rack lower section are provided with pot body crawl machine corresponding with the pot body transport mechanism, panhandle transport mechanism People and panhandle capture robot, device for visual identification are provided on the crossbeam of the rack, the device for visual identification is for examining Survey the coordinate of pot body and panhandle, angle, the position offset data of rivet hole and be simultaneously transmitted to the automatic control system, it is described from The position offset is compensated to the pot body moving displacement for capturing robot and panhandle crawl robot by dynamic networked control systems In, and when detecting that rivet hole site is accurate, riveting signal is sent out to riveting machine.
In a preferred embodiment of the present invention, the device for visual identification includes that just positioning camera system and fine positioning are clapped Lighting system, the just positioning camera system are arranged in one end of the crossbeam and are directed at the pot body transport mechanism, and the essence is fixed Position camera system is arranged the medium position in the crossbeam and captures machine to the pot body crawl robot, the panhandle that are moved to lower section It takes pictures at the crawl position of people.
In a preferred embodiment of the present invention, just positioning camera system and the fine positioning camera system are by being correspondingly arranged Camera, camera lens and light source composition.
In a preferred embodiment of the present invention, the end set of pot body crawl robot has pot body grasping mechanism, The pot body grasping mechanism includes sucker ontology, connector and sucker stand.
In a preferred embodiment of the present invention, the sucker ontology is set to the pot body gripper by sucker stand The end of device people.
In a preferred embodiment of the present invention, the end set of panhandle crawl robot has panhandle grasping mechanism, The panhandle grasping mechanism includes cylinder, gripping finger and air cylinder support.
In a preferred embodiment of the present invention, the cylinder is double-slider pneumatic clamper cylinder and is set to by air cylinder support Panhandle captures the end of robot.
In a preferred embodiment of the present invention, the pot body transport mechanism connects with the automatic control system signal Connect, including transmission holder, be arranged holder both ends transmission belt wheel, be arranged and be used to place the transmission of pot body on transmission belt wheel Band.
In a preferred embodiment of the present invention, the panhandle transport mechanism connects with the automatic control system signal Connect, including transmission holder, be arranged holder both ends transmission belt wheel, be arranged and be used to place the transmission of panhandle on transmission belt wheel Band.
In a preferred embodiment of the present invention, the riveting machine is set to the underface of rack, including is set to riveting The riveter of machine body upper part, the lower cushion block being correspondingly arranged with riveter and the rivet feed mechanism that setting is connect with lower cushion block
Of the present invention is a kind of automatic riveting system based on machine vision, using machine vision and image processing techniques, is come Identify pot body, the position deviation of panhandle and rivet hole angular deviation, and according to image recognition come out pot body position and The position deviation of angular deviation and panhandle comes the automatic track for correcting operation, come solve pot body on panhandle discharge position it is inclined Difference realizes that the automatic riveting of pot body and panhandle assembles.
Description of the drawings
Fig. 1 is the structural schematic diagram in a kind of one preferred embodiment of automatic riveting system based on machine vision of the present invention;
Fig. 2 is the knot that pot body captures robot in a kind of one preferred embodiment of automatic riveting system based on machine vision of the present invention Structure schematic diagram;
Fig. 3 is the knot that panhandle captures robot in a kind of one preferred embodiment of automatic riveting system based on machine vision of the present invention Structure schematic diagram;
Fig. 4 is the structure of pot body grasping mechanism in a kind of one preferred embodiment of automatic riveting system based on machine vision of the present invention Schematic diagram;
Fig. 5 is the structure of panhandle grasping mechanism in a kind of one preferred embodiment of automatic riveting system based on machine vision of the present invention Schematic diagram;
Fig. 6 is the structural representation of riveting machine in a kind of one preferred embodiment of automatic riveting system based on machine vision of the present invention Figure;
Fig. 7 is the work flow diagram in a kind of one preferred embodiment of automatic riveting system based on machine vision of the present invention.
Specific implementation mode
The preferred embodiments of the present invention will be described in detail below so that advantages and features of the invention can be easier to by It will be appreciated by those skilled in the art that so as to make a clearer definition of the protection scope of the present invention.
- 6 are please referred to Fig.1, the embodiment of the present invention includes:
Of the present invention is a kind of automatic riveting system based on machine vision, is used for the automatic riveting of kitchen tools, including:Automation Control system, riveting machine 1, rack 2 and it is located at pot body transport mechanism 3 and panhandle conveyer that 2 both sides of rack are set up in parallel Structure 4, the lower section of the rack 2 be provided with pot body crawl robot 5 corresponding with the pot body transport mechanism, panhandle transport mechanism and Panhandle captures robot 6, device for visual identification is provided on the crossbeam of the rack 2, the device for visual identification is for detecting The coordinate of pot body and panhandle, angle, the position offset data of rivet hole are simultaneously transmitted to the automatic control system, described automatic The position offset is compensated to the pot body moving displacement for capturing robot 5 and panhandle crawl robot 6 by networked control systems In, and when the rivet hole site on detecting pot body and panhandle is accurate, riveting signal is sent out to riveting machine 1.
The device for visual identification includes just positioning camera system 7 and fine positioning camera system 8, just positions camera system 7 Be arranged in one end of the crossbeam and be directed at pot body transport mechanism 3, fine positioning camera system 8 be arranged crossbeam medium position simultaneously The crawl position that pot body crawl robot 5, panhandle to being moved to lower section capture robot 6 carries out positioning and takes pictures, and by rivet The position offset information in hole is transmitted to automatic control system, and automatic control system simultaneously compensates this position offset to machine In device people's moving displacement, the accurate feeding of pot body is realized with this.
The end set of pot body crawl robot 5 has pot body grasping mechanism, and the pot body grasping mechanism includes sucker Ontology 51, connector 52 and sucker stand 53, connector 52 connects can generate the tracheae of negative pressure all the way, and sucker stand 53 is by sucker ontology 52 installations to pot body captures robot end, and sucker ontology and pot body closely stick together, and under the action of negative pressure, realizes to pot The crawl of body.
The end set of panhandle crawl robot 6 has panhandle grasping mechanism, and the panhandle grasping mechanism includes cylinder 61, gripping finger 62 and air cylinder support 63, cylinder 61 use double-slider pneumatic clamper type cylinder, gripping finger 62 to be mounted in pneumatic clamper, and cylinder 61 is logical It crosses air cylinder support 63 and captures robot end mounted on panhandle, by the action of cylinder 61, gripping finger 62 is driven to realize to panhandle Gripping.
The pot body transport mechanism 3, panhandle transport mechanism 4 are connect with the automatic control system signal, include passing Send holder, be arranged holder both ends transmission belt wheel, be arranged on transmission belt wheel for placing the conveyer belt of pot body or panhandle.
The riveting machine 1 is set to the underface of rack 2, including is set to riveter 11 and the riveting of riveting machine body upper part First 11 lower cushion blocks 12 being correspondingly arranged and the rivet feed mechanism 13 that setting is connect with lower cushion block 12, rivet feed mechanism 13 are automatic The conveying rivet on lower cushion block, pot body and panhandle in place after, riveter 11 moves downward, and is under a certain pressure riveted rivet In pot body and panhandle.
Workflow:
As shown in Fig. 7, while starting pot body transport mechanism and panhandle transport mechanism, pot body transmission line is responsible for according to certain speed Pot body is conveyed to automatic riveting system, when pot body reaches pipeline designated position, pipeline stops, and pot body is waited for just to position bat Then lighting system is taken pictures to the image procossing taken, calculate position and the angle coordinate value of pot body, pot body captures robot Start vacuum cup to capture pot body, pot body captures robot with vacuum cup and pot body in pipeline, position of taking pictures, riveting It is moved between position and lower material position, the rivet hole site confirmed in pot body of taking pictures when moving to fine positioning camera system position, The image of shooting is subjected to processing and is sent to automatic control system, and offset error distance is calculated by control system, and is mended It repays in robot motion to the Grid Track of riveting location;At the same time panhandle transport mechanism is also responsible for according to certain speed Panhandle is conveyed to automatic riveting system, when panhandle reaches pipeline designated position, pipeline stops, and panhandle is waited for capture machine People captures panhandle, and panhandle crawl robot moves to the startup of camera picture-taking position and takes pictures, confirm the rivet hole site on panhandle Error is sent to automatic control system, and automatic control system controls site error of the panhandle crawl robot according to rivet hole Panhandle is transported to behind adjustment position and rivets position, after the completion of first riveted holes, panhandle crawl robot keeps in the center, automatically Networked control systems receive the signal of above each mechanism and handle the image that camera photographed, and to automatic riveting system Flow controlled, carry out image procossing and identify pot body position on the conveyor line and angle coordinate data, identify The position offset data of pot body rivet hole, control pot body crawl robot behind the error transfer factor position of rivet hole site according to moving Riveting is completed to riveting position.
Of the present invention is a kind of automatic riveting system based on machine vision, using machine vision to pot body and panhandle into Row is taken pictures, and identifies position and the angle coordinate of pot body, identifies the rivet hole position offset of pot body and panhandle;By the position of pot body With angle coordinate and pot body and the rivet hole position offset data of panhandle by the data processing conversion inside control system The coordinate information that can be identified at robot issues robot motion's system, realizes the accurate feeding of pot body and panhandle.
The foregoing is merely the specific implementation modes of the present invention, but scope of protection of the present invention is not limited thereto, any Those skilled in the art within the technical scope disclosed by the invention, can without the variation that creative work is expected or It replaces, should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be limited with claims Subject to fixed protection domain.

Claims (10)

1. a kind of automatic riveting system based on machine vision is used for the automatic riveting of kitchen tools, which is characterized in that including:Automatically Networked control systems, riveting machine, rack and it is located at pot body transport mechanism and panhandle transport mechanism that rack both sides are set up in parallel, It is provided with pot body crawl robot corresponding with the pot body transport mechanism, panhandle transport mechanism below the rack and panhandle is grabbed Robot is taken, device for visual identification is provided on the crossbeam of the rack, the device for visual identification is for detecting pot body and pot The coordinate of handle, angle, the position offset data of rivet hole are simultaneously transmitted to the automatic control system, the automation control system System captures position offset compensation to the pot body in the moving displacement that robot and panhandle capture robot, and is detecting When accurate to rivet hole site, riveting signal is sent out to riveting machine.
2. the automatic riveting system according to claim 1 based on machine vision, it is characterised in that:The visual identity dress Set including just positioning camera system and fine positioning camera system, the just positioning camera system be arranged one end of the crossbeam simultaneously It is directed at the pot body transport mechanism, the fine positioning camera system is arranged the medium position in the crossbeam and to being moved to lower section Pot body crawl robot, panhandle crawl robot crawl position take pictures.
3. the automatic riveting system according to claim 2 based on machine vision, it is characterised in that:The just positioning is taken pictures System and fine positioning camera system are made of the camera, camera lens and light source being correspondingly arranged.
4. the automatic riveting system according to claim 1 based on machine vision, it is characterised in that:The pot body gripper It includes sucker ontology, connector and sucker stand that the end set of device people, which has pot body grasping mechanism, the pot body grasping mechanism,.
5. the automatic riveting system according to claim 4 based on machine vision, it is characterised in that:The sucker ontology is logical Cross the end that sucker stand is set to pot body crawl robot.
6. the automatic riveting system according to claim 1 based on machine vision, it is characterised in that:The panhandle gripper It includes cylinder, gripping finger and air cylinder support that the end set of device people, which has panhandle grasping mechanism, the panhandle grasping mechanism,.
7. the automatic riveting system according to claim 6 based on machine vision, it is characterised in that:The cylinder is double sliding Block pneumatic clamper cylinder is simultaneously set to the end that panhandle captures robot by air cylinder support.
8. the automatic riveting system according to claim 1 based on machine vision, it is characterised in that:The pot body conveyer Structure is connect with the automatic control system signal, including transmission holder, be arranged holder both ends transmission belt wheel, setting passing Conveyer belt in feed roller for placing pot body.
9. the automatic riveting system according to claim 1 based on machine vision, it is characterised in that:The panhandle conveyer Structure is connect with the automatic control system signal, including transmission holder, be arranged holder both ends transmission belt wheel, setting passing Conveyer belt in feed roller for placing panhandle.
10. the automatic riveting system according to claim 1 based on machine vision, it is characterised in that:The riveting machine is set It is placed in the underface of rack, including is set to the riveter of riveting machine body upper part, the lower cushion block being correspondingly arranged with riveter and under The rivet feed mechanism of cushion block connection setting.
CN201810319131.4A 2018-04-11 2018-04-11 A kind of automatic riveting system based on machine vision Pending CN108580783A (en)

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Application Number Priority Date Filing Date Title
CN201810319131.4A CN108580783A (en) 2018-04-11 2018-04-11 A kind of automatic riveting system based on machine vision

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Application Number Priority Date Filing Date Title
CN201810319131.4A CN108580783A (en) 2018-04-11 2018-04-11 A kind of automatic riveting system based on machine vision

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109554736A (en) * 2018-12-11 2019-04-02 佛山市阳和智能科技有限公司 One kind can pinpoint circuit board electroplating line intelligence method for charging and discharging plate
CN109550879A (en) * 2018-12-24 2019-04-02 福建渃博特自动化设备有限公司 A kind of metal plate riveting method of view-based access control model
CN110987932A (en) * 2019-12-28 2020-04-10 成都行必果光电科技有限公司 Automatic assembly coordinate vision measurement method
CN113941684A (en) * 2021-09-10 2022-01-18 首都航天机械有限公司 Automatic assembling device and method for supporting plate nut
CN114408484A (en) * 2021-12-06 2022-04-29 中国电器科学研究院股份有限公司 Robot workpiece automatic hanging system based on visual identification detection
CN115608907A (en) * 2022-12-20 2023-01-17 山西天宝集团有限公司 Automatic oil press centering device and method based on wind power flange forging
CN116214132A (en) * 2023-02-22 2023-06-06 重庆精鸿益科技股份有限公司 Integrated rivet assembly system and method

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CN106625676A (en) * 2016-12-30 2017-05-10 易思维(天津)科技有限公司 Three-dimensional visual accurate guiding and positioning method for automatic feeding in intelligent automobile manufacturing
CN106743351A (en) * 2017-04-06 2017-05-31 贵州伊诺生物科技有限公司 A kind of mining belt conveyer with automatic cleaning function
CN206764780U (en) * 2017-04-12 2017-12-19 王庆表 One kind clamps turning manipulator
CN208067234U (en) * 2018-04-11 2018-11-09 苏州香农智能科技有限公司 A kind of automatic riveting system based on machine vision

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CN203140676U (en) * 2013-02-22 2013-08-21 苏州杰锐思自动化设备有限公司 Automatic squeeze riveter
CN105500390A (en) * 2014-10-10 2016-04-20 上海沃迪自动化装备股份有限公司 Parallel robot sucker gripper device
CN204603774U (en) * 2015-04-28 2015-09-02 深圳市南斗星科技有限公司 Antenna assemblies riveting system
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109554736A (en) * 2018-12-11 2019-04-02 佛山市阳和智能科技有限公司 One kind can pinpoint circuit board electroplating line intelligence method for charging and discharging plate
CN109550879A (en) * 2018-12-24 2019-04-02 福建渃博特自动化设备有限公司 A kind of metal plate riveting method of view-based access control model
CN110987932A (en) * 2019-12-28 2020-04-10 成都行必果光电科技有限公司 Automatic assembly coordinate vision measurement method
CN113941684A (en) * 2021-09-10 2022-01-18 首都航天机械有限公司 Automatic assembling device and method for supporting plate nut
CN114408484A (en) * 2021-12-06 2022-04-29 中国电器科学研究院股份有限公司 Robot workpiece automatic hanging system based on visual identification detection
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CN115608907A (en) * 2022-12-20 2023-01-17 山西天宝集团有限公司 Automatic oil press centering device and method based on wind power flange forging
CN116214132A (en) * 2023-02-22 2023-06-06 重庆精鸿益科技股份有限公司 Integrated rivet assembly system and method

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