CN204565413U - A kind of cylindrical battery cap looks for position and welding mechanism - Google Patents
A kind of cylindrical battery cap looks for position and welding mechanism Download PDFInfo
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- CN204565413U CN204565413U CN201520254214.1U CN201520254214U CN204565413U CN 204565413 U CN204565413 U CN 204565413U CN 201520254214 U CN201520254214 U CN 201520254214U CN 204565413 U CN204565413 U CN 204565413U
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0263—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for positioning or holding parts during soldering or welding process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/002—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating specially adapted for particular articles or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manufacturing & Machinery (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The utility model discloses a kind of cylindrical battery cap and look for position and welding mechanism, comprise block Zhao Wei mechanism, welding mechanism and pushing cover cap means, the left side of block Zhao Wei mechanism is welding mechanism, right side is pushing cover cap means, block Zhao Wei mechanism comprises block connecting gear, block defective products tapping channel and the explosion-proof Dian Zhaowei mechanism that blocks a shot, the defective products block that can't detect explosion-proof point through the explosion-proof Dian Zhaowei mechanism that blocks a shot pushes block defective products tapping channel by block connecting gear, flows out from block defective products tapping channel; Welding mechanism comprises wave welding head of ultrasonic wave and translation mechanism, translation mechanism is removably connected with wave welding head of ultrasonic wave, translation mechanism drives wave welding head of ultrasonic wave to move forward and backward, and block is held rear release and contacts with anode ear by pushing cover cap means, carries out by wave welding head of ultrasonic wave the welding that crashes.The utility model cylindrical battery cap looks for position and welding mechanism to have, and automaticity is high, efficiency is high, look for the advantage that explosion-proof point is accurate and constant product quality is good.
Description
Technical field
The utility model relates to battery mounting technology field, specifically refers to that a kind of cylindrical battery cap looks for position and welding mechanism.
Background technology
Cylindrical battery is formed primarily of shell, block, positive pole and negative pole, and positive pole is welded together by positive pole ear and block, and negative pole is welded together by negative lug and outer casing bottom, and block enclosing cover puts the opening part at shell.The welding manner of current block and anode ear is primarily of laser weld and ultrasonic bonding two kinds of modes, and existing laser weld and ultrasonic bonding all have respective weak point.Laser weld mode is welded for adopting laser, its solder joint contact area is little, easy generation rosin joint phenomenon, cause internal resistance unstable, greatly have impact on the quality stability of product, and welding efficiency is low, produce 20,000 batteries daily and carry out weld job with regard to needs 3 laser welders, investment of production equipment is large, and the consumption of production process human resources is large, and production cost is high.Ultrasonic bonding mode is welded for adopting ultrasonic wave, existing ultrasonic brazing unit or mechanism are mainly the plumb joint of manual hand manipulation's ultrasonic welding machine, manual adjustments looks for explosion-proof some position, regulates after looking for position, starts ultrasonic welding machine and carries out welding of anode ear and block, this kind of manual hand manipulation's mode welding efficiency is low, look for position inaccurate, be easily welded to quick-fried some position, cause rosin joint, cause welding quality unstable, and then affect the quality stability of product.
Utility model content
The purpose of this utility model be to provide a kind of rational in infrastructure, explosion-proof point of blocking a shot look for position accurately, welding quality stable, efficiency is high and constant product quality is good cylindrical battery cap look for position and welding mechanism.
The utility model can be achieved through the following technical solutions:
A kind of cylindrical battery cap looks for position and welding mechanism, comprise block Zhao Wei mechanism, welding mechanism and pushing cover cap means, the left side of described block Zhao Wei mechanism is welding mechanism, right side is pushing cover cap means, described block Zhao Wei mechanism comprises the first fixed mount and the second fixed mount that are arranged on two ends, described first fixed mount is provided with block connecting gear, second fixed mount is provided with block defective products tapping channel, described block connecting gear is connected with block defective products tapping channel, one end that block connecting gear is connected with block defective products tapping channel is provided with the explosion-proof Dian Zhaowei mechanism of block for detecting explosion-proof point of blocking a shot, the defective products block that can't detect explosion-proof point through the explosion-proof Dian Zhaowei mechanism that blocks a shot pushes block defective products tapping channel by block connecting gear, flow out from block defective products tapping channel, described welding mechanism comprises wave welding head of ultrasonic wave, translation mechanism and the 3rd fixed mount, described translation mechanism is arranged on the 3rd fixed mount, translation mechanism is provided with wave welding head of ultrasonic wave, wave welding head of ultrasonic wave and translation mechanism removably connect, translation mechanism drive wave welding head of ultrasonic wave move forward and backward, pushing cover cap means by through block Zhao Wei mechanism detect explosion-proof point after block hold after release undertaken crashing welding by wave welding head of ultrasonic wave with anode ear.The setting of block connecting gear is sent to the explosion-proof Dian Zhaowei mechanism of block be arranged on block connecting gear for the block of vibrating disc vibrations being discharged, completed by the explosion-proof Dian Zhaowei mechanism of block and position is looked for the explosion-proof point on block, and look for the block behind position to locate, complete and look for position, non-defective unit block behind location is pushed to by pushing cover cap means to be contacted with anode ear, the welding that crashes to block and anode ear is carried out for wave welding head of ultrasonic wave, and defective products block is advanced into block defective products tapping channel by block connecting gear, flowed out by block defective products tapping channel, block after outflow can for reclaiming, detect, recycling.
Further, described block connecting gear comprises block blanking channel, block Transfer pipe and block transmit cylinder, described block blanking channel is provided with the block inductor for responding to block, block inductor induction herein block blanking channel has block, start block transmission cylinder and block is pushed to block Transfer pipe, block transmits cylinder and promotes a block at every turn, described block blanking channel is communicated with block Transfer pipe, the outer end of block Transfer pipe is provided with block and transmits cylinder, one end that block Transfer pipe is connected with block defective products tapping channel is provided with the explosion-proof Dian Zhaowei mechanism that blocks a shot, the end of block Transfer pipe is communicated with block defective products tapping channel, one end top cross-bar that block Transfer pipe is connected with block defective products tapping channel is provided with the block screens of being with spring, the defective products block that can't detect explosion-proof point through the explosion-proof Dian Zhaowei mechanism that blocks a shot transmits air cylinder driven by block and is pushed block defective products tapping channel.
Further, the explosion-proof Dian Zhaowei mechanism of described block comprises sliding track holder, rotating disc, rotating disc fixed block, first vacuum slot, first vacuum slot fixed block and explosion-proof some inductor, it is outside that described rotating disc fixed block is arranged on block Transfer pipe back channel base plate, rotating disc is provided with between rotating disc fixed block and back base plate, described rotating disc is four station rotary dishes, four stations are uniformly distributed on the rotating pan, all for placing block, on described rotating disc four station positions excircle on be equipped with by block locking positioning and locking screw, station opposite position that channel base plate is blocked a shot with rotating disc top is provided with for blocking a shot the access aperture passed through, station opposite position that rotating disc fixed block is blocked a shot with rotating disc top is provided with the explosion-proof some inductor for detecting explosion-proof point of blocking a shot, rotating disc is connected with the first rotary drive mechanism by rotating shaft, the first described rotary drive mechanism comprises the first synchronizing wheel, described first synchronizing wheel is connected with rotating disc by rotating shaft, first synchronizing wheel is connected with the first stepper motor by the first belt, first driving stepper motor first synchronizing wheel rotates, first synchronizing wheel is by rotating shaft driven rotary disc spins, described sliding track holder is arranged in block Transfer pipe top cross-bar, sliding track holder is provided with slide block, slider top is connected with the first vacuum slot adjusting cylinders by contiguous block, slider bottom is connected with the first vacuum slot fixed block, first vacuum slot fixed block is provided with the first vacuum slot, the outer end of the first vacuum slot is connected with the second rotary drive mechanism, the second described rotary drive mechanism comprises the second synchronizing wheel, described second synchronizing wheel is connected with the outer end of the first vacuum slot, second synchronizing wheel is connected with the second stepper motor by the second belt, second driving stepper motor second synchronizing wheel rotates, second synchronizing wheel drives the first vacuum slot to rotate, block explosion-proof some position is detected for explosion-proof some inductor, first vacuum slot adjusting cylinders drives slide block to move along the slide rail on sliding track holder, slide block drives the first vacuum slot be arranged on the first vacuum slot fixed block to detect that the block of explosion-proof point pushes the top station on rotating disc, and will to block a shot locking positioning with positioning and locking screw, after locking positioning, starting the first rotary drive mechanism drives rotation to spiral next station rotary to top, the first vacuum slot be arranged on the first vacuum slot fixed block is driven to detect that the block of explosion-proof point pushes rotating disc upper top station by slide block, and will to block a shot locking positioning with positioning and locking screw, then above-mentioned steps is repeated, when block to locking positioning rotates to bottom station, by vacuum pushing cover cap device, block on the station of bottom is held rear release, make it crash with wave welding head of ultrasonic wave to weld.The setting of the explosion-proof Dian Zhaowei mechanism of this block, reasonable structural arrangement, takes up room little, and look for explosion-proof point accurate, efficiency is high, and block positioning stablity, effectively prevent rosin joint phenomenon of the prior art, greatly improve the stability of product quality.
Further, described translation mechanism comprises translation fixed head, article two, the parallel translation slide rail arranged, flat-removing air cyclinder and soldering tip holder, described translation fixed head is arranged on the 3rd fixed mount, described translation fixed head is provided with two parallel translation slide rails arranged, end is provided with flat-removing air cyclinder holder, gap is left between flat-removing air cyclinder holder and translation slide rail, flat-removing air cyclinder holder is provided with flat-removing air cyclinder, slide rail is provided with soldering tip holder, flat-removing air cyclinder is connected with soldering tip holder, the translator slider along the movement of translation slide rail is provided with between soldering tip holder and translation slide rail, flat-removing air cyclinder drives soldering tip holder to move along translation slide rail with translator slider, soldering tip holder is removably connected with wave welding head of ultrasonic wave, soldering tip holder comprises main holder and screens holder, wave welding head of ultrasonic wave is bolted between main holder and screens holder, wave welding head of ultrasonic wave is driven the adjustment carrying out moving forward and backward by flat-removing air cyclinder, adjustment process is automatically regulate, regulate and accurate positioning, be convenient to improve welding quality, wave welding head of ultrasonic wave and soldering tip holder removably connect, be convenient to the wave welding head of ultrasonic wave changing different size or model, easy to use, cost is low.
Further, the 3rd described fixed mount comprises riser and base plate, and described base plate is provided with front and back adjustment hole, and described riser is provided with up-down adjustment hole.The setting in front and back adjustment hole and up-down adjustment hole, for carrying out front and back and upper and lower fine setting to wave welding head of ultrasonic wave.
Further, described pushing cover cap means comprises pushing cover cap cylinder, pushing cover cap fixed mount, second vacuum slot and slide plate, the side of described pushing cover cap fixed mount is U-lag, pushing cover cap cylinder is provided with in U-lag, opposite side is dull and stereotyped, flat board is provided with two chutes be oppositely arranged, the slide plate along slide is provided with in two chutes, one end of slide plate is connected with the second vacuum slot by vacuum slot contiguous block, the other end is connected with pushing cover cap cylinder by pushing cover cap cylinder contiguous block, pushing cover cap air cylinder driven slide plate moves along chute, slide plate drives the second vacuum slot translation, make the second vacuum slot that block is held rear release, it is made to contact to carry out crashing with anode ear by ultrasonic bonding head and weld.
Further, be equipped with locking cylinder outside two described chutes be oppositely arranged, locking cylinder controls chute and is fastened by lock for skate board.After the second vacuum slot is pushed to correct position by pushing cover cap air cylinder driven slide plate, the chute adopting locking cylinder to control both sides moves inward, and is fastened by lock for skate board, effectively guarantees the stability of blocking a shot in welding process, guarantee welding quality.
Further, described sliding track holder comprises slide rail and holder, and slide rail and holder are structure as a whole and arrange or Split type structure setting.
Further, described slide rail is dovetail shaped slide rail, described slide block is the dovetail groove slide block matched with dovetail shaped slide rail, being equipped with of dovetail shaped slide rail and dovetail groove slide block, a slide rail and slide block is only had to cooperatively interact, drive the first vacuum slot to promote block, not only cost is low for it, and slippage is stablized.Be different from being equipped with of two parallel slide rails common in prior art and slide block, it is asynchronous that it effectively prevent two parallel slide rail sliding processes, and then cause promoting unstable problem.
Further, described block transmits cylinder and is fixed on link, and block transmits cylinder and is connected with feeding rod, drives feeding rod to carry out feeding.
The utility model cylindrical battery cap looks for position and welding mechanism, compared with prior art, has following beneficial effect:
First, reasonable structural arrangement, take up room little, block Zhao Wei mechanism comprises block connecting gear and the explosion-proof Dian Zhaowei mechanism of block, block connecting gear arranges the explosion-proof Dian Zhaowei mechanism of block, for detecting induction block explosion-proof some position, in block connecting gear end, block defective products tapping channel is being set, the defective products block making block explosion-proof Dian Zhaowei mechanism can't detect explosion-proof point flows out from block defective products tapping channel, welding mechanism and pushing cover cap means are separately positioned on the both sides of the explosion-proof Dian Zhaowei mechanism that blocks a shot, non-defective unit block is released by pushing cover cap means, by welding mechanism, it is welded, this device integral arrangement is reasonable, take up room little,
The second, automaticity is high, efficiency is high, block connecting gear, block a shot explosion-proof Dian Zhaowei mechanism, pushing cover cap means and welding mechanism, make the transmission of block, explosion-proof point of blocking a shot look for position, the action of pushing cover cap and welding process to be automatically completing, its automaticity is high, and efficiency is high;
Three, look for position accurately, positioning stablity, to block a shot the setting of explosion-proof Dian Zhaowei mechanism, wherein the first vacuum slot is driven by the second rotary drive mechanism and rotates, and detect block explosion-proof some position for explosion-proof some inductor, its explosion-proof point looks for a process to be that automation completes, look for position accurate, find the block after explosion-proof point accurately, drive the first vacuum slot to be pushed top station on rotating disc by the first horizontal drive mechanism, then by positioning and locking screw, block is locked, its positioning stablity, effective;
Four, welding quality stable, quality is good, and wave welding head of ultrasonic wave is driven by translation mechanism and carries out moving to correct position, block a shot pushed to correct position simultaneously, will to be blocked a shot locking positioning by locking cylinder, and effectively ensure that the stability of welding process, welding quality stable, quality is good.
Five, product constant product quality is good, from above-mentioned some, the utility model cylindrical battery cap looks for position and welding mechanism to have, and automaticity is high, efficiency is high, look for explosion-proof point accurately, block positioning stablity, welding quality stable, the measured advantage of matter, it effectively prevent the appearance of the problems such as rosin joint of the prior art, greatly improves the stability of product quality.
Accompanying drawing explanation
Accompanying drawing 1 looks for the structural representation of position and welding mechanism for the utility model cylindrical battery cap;
Accompanying drawing 2 is the structural representation one of Zhao Wei mechanism of blocking a shot in accompanying drawing 1;
Accompanying drawing 3 is the structural representation two of Zhao Wei mechanism of blocking a shot in accompanying drawing 1;
Accompanying drawing 4 is the structural representation of welding mechanism in accompanying drawing 1;
Accompanying drawing 5 is the structural representation of pushing cover cap means in accompanying drawing 1;
Reference numeral is:
1, block Zhao Wei mechanism, 11, first fixed mount, 12, block connecting gear, 121, block blanking channel, 122, block inductor, 123, block feeding cylinder, 124, block screens, 125, crossbeam, 126, block Transfer pipe, 127, link, 13, block a shot explosion-proof Dian Zhaowei mechanism, 131, first vacuum slot adjusting cylinders, 132, second stepper motor, 133, second belt, 134, second synchronizing wheel, 135, first vacuum slot fixed block, 136, positioning and locking screw, 137, rotating disc, 138, first vacuum slot, 139, slide block, 1310, contiguous block, 1311, first stepper motor, 1312, sliding track holder, 1313, first stepper motor, 1314, first synchronizing wheel, 1315, rotating disc fixed block, 1316, explosion-proof some inductor, 14, block defective products tapping channel, 15, second fixed mount,
2, welding mechanism, 21, wave welding head of ultrasonic wave, 22, translation mechanism, 221, flat-removing air cyclinder, 222, translation fixed head, 223, translation slide rail, 224, translator slider, 225, wave welding head of ultrasonic wave holder, the 23, the 3rd fixed mount, 231, riser, 232, base plate, 233, front and back adjustment hole, 234, up-down adjustment hole
3, pushing cover cap means, 31, pushing cover cap cylinder, 32, pushing cover cap fixed mount, 33, pushing cover cap cylinder contiguous block, 34, locking cylinder, 35, vacuum slot contiguous block, the 36, second vacuum slot, 37, slide plate, 38, chute, 4, battery ejects cylinder.
Detailed description of the invention
In order to make those skilled in the art person understand the technical solution of the utility model better, below in conjunction with embodiment and accompanying drawing, the utility model product is described in further detail.
Fig. 1 composition graphs 2 to Fig. 5, a kind of cylindrical battery cap looks for position and welding mechanism, comprise block Zhao Wei mechanism 1, welding mechanism 2 and pushing cover cap means 3, the left side of described block Zhao Wei mechanism 1 is welding mechanism 2, right side is pushing cover cap means 3, described block Zhao Wei mechanism 1 comprises the first fixed mount 11 and the second fixed mount 15 being arranged on two ends, described first fixed mount 11 is provided with block connecting gear 12, second fixed mount 15 is provided with block defective products tapping channel 14, described block connecting gear 12 is connected with block defective products tapping channel 14, one end that block connecting gear 12 is connected with block defective products tapping channel 14 is provided with the explosion-proof Dian Zhaowei mechanism 13 of block for detecting explosion-proof point of blocking a shot, the defective products block that can't detect explosion-proof point through the explosion-proof Dian Zhaowei mechanism 13 that blocks a shot pushes block defective products tapping channel 14 by block connecting gear 12, flow out from block defective products tapping channel 14, described welding mechanism 2 comprises wave welding head of ultrasonic wave 21, translation mechanism 22 and the 3rd fixed mount 23, described translation mechanism 22 is arranged on the 3rd fixed mount 23, translation mechanism 22 is provided with wave welding head of ultrasonic wave 21, wave welding head of ultrasonic wave 21 and translation mechanism 22 removably connect, translation mechanism 22 drives wave welding head of ultrasonic wave 21 to move forward and backward, and pushing cover cap means 3 is released after being held by the block after detecting explosion-proof point through block Zhao Wei mechanism 1 and ejected the anode ear that cylinder 4 ejects by battery and undertaken crashing welding by wave welding head of ultrasonic wave 21.
Fig. 1 composition graphs 2, Fig. 3, described block connecting gear 12 comprises block blanking channel 121, block Transfer pipe 126 and block transmit cylinder 123, described block blanking channel 121 is provided with the block inductor 122 for responding to block, described block blanking channel 121 is communicated with block Transfer pipe 126, the outer end of block Transfer pipe 126 is provided with block and transmits cylinder 123, one end that block Transfer pipe 126 is connected with block defective products tapping channel 14 is provided with the explosion-proof Dian Zhaowei mechanism 13 that blocks a shot, the end of block Transfer pipe 126 is communicated with block defective products tapping channel 14, one end top cross-bar 125 that block Transfer pipe 126 is connected with block defective products tapping channel 14 is provided with the block screens 124 of being with spring, described block transmits cylinder 123 and is fixed on link 127, link 127 is connected with block blanking channel 121 and Transfer pipe 126 of blocking a shot respectively, block transmits cylinder 123 and is connected with feeding rod, feeding rod is driven to carry out promotion feeding, each propelling movement one block, the defective products block that can't detect explosion-proof point through the explosion-proof Dian Zhaowei mechanism 13 that blocks a shot is driven by block transmission cylinder 123 and is pushed block defective products tapping channel 14.
Fig. 1 composition graphs 2, Fig. 3, the explosion-proof Dian Zhaowei mechanism 13 of described block comprises sliding track holder 1312, rotating disc 137, rotating disc fixed block 1315, first vacuum slot 138, first vacuum slot fixed block 135 and explosion-proof some inductor 1316, it is outside that described rotating disc fixed block 1315 is arranged on block Transfer pipe 126 back channel base plate, rotating disc 137 is provided with between rotating disc fixed block 1315 and back base plate, described rotating disc 137 is four station rotary dishes 137, four stations are evenly distributed on rotating disc 137, all for placing block, on described rotating disc 137 four station positions excircle on be equipped with by block locking positioning and locking screw 136, station opposite position that channel base plate is blocked a shot with rotating disc 137 top is provided with for blocking a shot the access aperture passed through, station opposite position that rotating disc fixed block 1315 is blocked a shot with rotating disc 137 top is provided with the explosion-proof some inductor 1316 for detecting explosion-proof point of blocking a shot, rotating disc 137 is connected with the first rotary drive mechanism by rotating shaft, the first described rotary drive mechanism comprises the first synchronizing wheel 1314, described first synchronizing wheel 1314 is connected with rotating disc 137 by rotating shaft, first synchronizing wheel 1314 is connected with the first stepper motor 1311 by the first belt 1313, first stepper motor 1311 drives the first synchronizing wheel 1314 to rotate, first synchronizing wheel 1314 is rotated by rotating shaft driven rotary dish 137, described sliding track holder 1312 comprises slide rail and holder, slide rail and holder are structure as a whole and arrange or Split type structure setting, described slide rail is dovetail shaped slide rail, described sliding track holder 1312 is arranged in block Transfer pipe 126 top cross-bar 125, sliding track holder 1312 is provided with slide block 139, described slide block 139 is the dovetail groove slide block 139 matched with dovetail shaped slide rail, slide block 139 top is connected with the first vacuum slot adjusting cylinders 131 by contiguous block 1310, be connected with the first vacuum slot fixed block 135 bottom slide block 139, first vacuum slot fixed block 135 is provided with the first vacuum slot 138, the outer end of the first vacuum slot 138 is connected with the second rotary drive mechanism, the second described rotary drive mechanism comprises the second synchronizing wheel 134, described second synchronizing wheel 134 is connected with the outer end of the first vacuum slot 138, second synchronizing wheel 134 is connected with the second stepper motor 132 by the second belt 133, second stepper motor 132 drives the second synchronizing wheel 134 to rotate, second synchronizing wheel 134 drives the first vacuum slot 138 to rotate, block explosion-proof some position is detected for explosion-proof some inductor 1316, first vacuum slot adjusting cylinders 131 drives slide block 139 to move along the slide rail on sliding track holder 1312, slide block 139 drives the first vacuum slot 138 be arranged on the first vacuum slot fixed block 135 to detect that the block of explosion-proof point pushes the top station on rotating disc 137.
Fig. 1 composition graphs 4, described translation mechanism 22 comprises parallel translation slide rail 223, flat-removing air cyclinder 221 and the soldering tip holder 225 arranged of translation fixed head 222, two, described translation fixed head 222 is arranged on the 3rd fixed mount 23, the 3rd described fixed mount 23 comprises riser 231 and base plate 232, described base plate 232 is provided with front and back adjustment hole 233, described riser 231 is provided with up-down adjustment hole 234, the setting in front and back adjustment hole 233 and up-down adjustment hole 234, for finely tuning wave welding head of ultrasonic wave.Described translation fixed head 222 is provided with two parallel translation slide rails 223 arranged, end is provided with flat-removing air cyclinder 221 holder, gap is left between flat-removing air cyclinder 221 holder and translation slide rail 223, flat-removing air cyclinder 221 holder is provided with flat-removing air cyclinder 221, slide rail is provided with soldering tip holder 225, flat-removing air cyclinder 221 is connected with soldering tip holder 225, soldering tip holder 225 comprises main holder and screens holder, wave welding head of ultrasonic wave 21 is bolted between main holder and screens holder, the translator slider 224 along translation slide rail 223 movement is provided with between soldering tip holder 225 and translation slide rail 223, flat-removing air cyclinder 221 drives soldering tip holder 225 to move along translation slide rail 223 with translator slider 224, soldering tip holder 225 is removably connected with wave welding head of ultrasonic wave 21.
As Fig. 1 composition graphs 5, described pushing cover cap means 3 comprises pushing cover cap cylinder 31, pushing cover cap fixed mount 32, second vacuum slot 36 and slide plate 37, the side of described pushing cover cap fixed mount 32 is U-lag, pushing cover cap cylinder 31 is provided with in U-lag, opposite side is dull and stereotyped, flat board is provided with two chutes be oppositely arranged 38, the slide plate 37 slided along chute 38 is provided with in two chutes 38, one end of slide plate 37 is connected with the second vacuum slot 36 by the second vacuum slot contiguous block 35, the other end is connected with pushing cover cap cylinder 31 by pushing cover cap cylinder contiguous block 33, pushing cover cap cylinder 31 drives slide plate 37 to move along chute 38, slide plate 37 drives the second vacuum slot 36 translation, make the second vacuum slot 36 that block is held rear release, it is made to be undertaken crashing welding by ultrasonic bonding head 21 and anode ear.Be equipped with locking cylinder 34 outside two described chutes be oppositely arranged 38, locking cylinder 34 controls chute 38 and is locked by slide plate 37.After pushing cover cap cylinder 31 drives slide plate 37 that second vacuum slot 36 and block are pushed to correct position, the chute 38 adopting locking cylinder 34 to control both sides moves inward, slide plate 37 is locked, effectively guarantees the stability of blocking a shot in welding process, guarantee welding quality.
Fig. 1 composition graphs 2 to Fig. 5, the utility model cylindrical battery cap looks for the operation principle of position and welding mechanism:
1, transmitted by the block connecting gear 12 in block Zhao Wei mechanism 1 and shake by vibrating disc the block that lower cover cap enters block blanking channel 121, after block inductor 122 induction that block blanking channel 121 is arranged has block, starting block transmission cylinder 123 drives feeding rod block to be pushed to block Transfer pipe 126, each propelling movement one block, when block a shot pushed to block a shot explosion-proof Dian Zhaowei mechanism 13 time, block is held by the first vacuum slot 138, the second synchronizing wheel 134 is driven by the second stepper motor 132, the first vacuum slot 138 is driven to rotate by the second synchronizing wheel 134, block rotates with the first vacuum slot 138, explosion-proof some position of induction block is detected for explosion-proof some inductor 1316, the block that can't detect explosion-proof point is defective products block, transmit cylinder 123 by block and drive feeding rod, pushed to block defective products passage 14, flow out from block defective products passage 14, the block of explosion-proof point detected, slide block 139 is driven by the first vacuum slot adjusting cylinders 131, drive the first vacuum slot 138 to move by slide block 139 and will detect that the block of explosion-proof point pushes to the top station on rotating disc 137, tighten the positioning and locking screw 136 outside this station, to block a shot locking positioning, then the first synchronizing wheel 1314 is driven by the first stepper motor 1311, rotated by the first synchronizing wheel 1314 driven rotary dish 137, make next station rotary to top, repeat above-mentioned steps, until by former top station rotary to bottom, wait to be welded,
2, be pushed out to correct position after being driven the second vacuum slot 36 just to block a shot to hold by the pushing cover cap cylinder 31 in vacuum pushing cover cap means 3, eject cylinder 4 by battery and the battery on cell station is upwards ejected to correct position;
3, drive wave welding head of ultrasonic wave 21 to move to correct position by the flat-removing air cyclinder 221 in translation mechanism 22, upper and lower fine setting before and after carrying out wave welding head of ultrasonic wave 21 if desired, then starts wave welding head of ultrasonic wave 21, makes it crash welding to block and anode ear.
The above, be only preferred embodiment of the present utility model, not does any pro forma restriction to the utility model; The those of ordinary skill of all industry all can shown in by specification accompanying drawing and the above and implement the utility model swimmingly; But all those skilled in the art are not departing within the scope of technical solutions of the utility model, disclosed above technology contents can be utilized and make a little change, modify with differentiation equivalent variations, be Equivalent embodiments of the present utility model; Meanwhile, all according to substantial technological of the present utility model to the change of any equivalent variations that above embodiment is done, modify and differentiation etc., within the protection domain all still belonging to the technical solution of the utility model.
Claims (10)
1. a cylindrical battery cap looks for position and welding mechanism, it is characterized in that: comprise block Zhao Wei mechanism (1), welding mechanism (2) and pushing cover cap means (3), the left side of described block Zhao Wei mechanism (1) is welding mechanism (2), and right side is pushing cover cap means (3)
Described block Zhao Wei mechanism (1) comprises the first fixed mount (11) and the second fixed mount (15) that are arranged on two ends, described first fixed mount (11) is provided with block connecting gear (12), second fixed mount (15) is provided with block defective products tapping channel (14), described block connecting gear (12) is connected with block defective products tapping channel (14), one end that block connecting gear (12) is connected with block defective products tapping channel (14) is provided with the explosion-proof Dian Zhaowei mechanism (13) of block for detecting explosion-proof point of blocking a shot, the defective products block that can't detect explosion-proof point through explosion-proof Dian Zhaowei mechanism (13) of blocking a shot pushes block defective products tapping channel (14) by block connecting gear (12), flow out from block defective products tapping channel (14),
Described welding mechanism (2) comprises wave welding head of ultrasonic wave (21), translation mechanism (22) and the 3rd fixed mount (23), described translation mechanism (22) is arranged on the 3rd fixed mount (23), translation mechanism (22) is provided with wave welding head of ultrasonic wave (21), wave welding head of ultrasonic wave (21) and translation mechanism (22) removably connect, translation mechanism (22) drives wave welding head of ultrasonic wave (21) to move forward and backward, block after detecting explosion-proof point through block Zhao Wei mechanism (1) is held rear release and is undertaken crashing welding by wave welding head of ultrasonic wave (21) with anode ear by pushing cover cap means (3).
2. cylindrical battery cap according to claim 1 looks for position and welding mechanism, it is characterized in that: described block connecting gear (12) comprises block blanking channel (121), block Transfer pipe (126) and block transmit cylinder (123), described block blanking channel (121) is provided with the block inductor (122) for responding to block, described block blanking channel (121) is communicated with block Transfer pipe (126), the outer end of block Transfer pipe (126) is provided with block and transmits cylinder (123), one end that block Transfer pipe (126) is connected with block defective products tapping channel (14) is provided with explosion-proof Dian Zhaowei mechanism (13) of blocking a shot, the end of block Transfer pipe (126) is communicated with block defective products tapping channel (14), one end top cross-bar (125) that block Transfer pipe (126) is connected with block defective products tapping channel (14) is provided with the block screens (124) of being with spring, the defective products block that can't detect explosion-proof point through explosion-proof Dian Zhaowei mechanism (13) of blocking a shot transmits cylinder (123) driving by block and is pushed block defective products tapping channel (14).
3. cylindrical battery cap according to claim 2 looks for position and welding mechanism, it is characterized in that: the explosion-proof Dian Zhaowei mechanism (13) of described block comprises sliding track holder (1312), rotating disc (137), rotating disc fixed block (1315), first vacuum slot (138), first vacuum slot fixed block (135) and explosion-proof some inductor (1316), it is outside that described rotating disc fixed block (1315) is arranged on block Transfer pipe (126) back channel base plate, rotating disc (137) is provided with between rotating disc fixed block (1315) and back base plate, described rotating disc (137) is four station rotary dishes (137), four stations are evenly distributed on rotating disc (137), all for placing block, the excircle of the upper four station positions of described rotating disc (137) is equipped with by the positioning and locking screw (136) of block locking, station opposite position that channel base plate is blocked a shot with rotating disc (137) top is provided with for blocking a shot the access aperture passed through, upper and rotating disc (137) top of rotating disc fixed block (1315) station opposite position of blocking a shot is provided with explosion-proof some inductor (1316) for detecting explosion-proof point of blocking a shot, rotating disc (137) is connected with the first rotary drive mechanism by rotating shaft, the first described rotary drive mechanism comprises the first synchronizing wheel (1314), described first synchronizing wheel (1314) is connected with rotating disc (137) by rotating shaft, first synchronizing wheel (1314) is connected with the first stepper motor (1311) by the first belt (1313), first stepper motor (1311) drives the first synchronizing wheel (1314) to rotate, first synchronizing wheel (1314) is rotated by rotating shaft driven rotary dish (137),
Described sliding track holder (1312) is arranged on block Transfer pipe (126) top cross-bar (125), sliding track holder (1312) is provided with slide block (139), slide block (139) top is connected with the first vacuum slot adjusting cylinders (131) by contiguous block (1310), slide block (139) bottom is connected with the first vacuum slot fixed block (135), first vacuum slot fixed block (135) is provided with the first vacuum slot (138), the outer end of the first vacuum slot (138) is connected with the second rotary drive mechanism, the second described rotary drive mechanism comprises the second synchronizing wheel (134), described second synchronizing wheel (134) is connected with the outer end of the first vacuum slot (138), second synchronizing wheel (134) is connected with the second stepper motor (132) by the second belt (133), second stepper motor (132) drives the second synchronizing wheel (134) to rotate, second synchronizing wheel (134) drives the first vacuum slot (138) to rotate, block explosion-proof some position is detected for explosion-proof some inductor (1316), first vacuum slot adjusting cylinders (131) drives slide block (139) to move along the slide rail on sliding track holder (1312), slide block (139) drives the first vacuum slot (138) be arranged on the first vacuum slot fixed block (135) to detect that the block of explosion-proof point pushes the top station on rotating disc (137).
4. the cylindrical battery cap according to any one of claims 1 to 3 claim looks for position and welding mechanism, it is characterized in that: described translation mechanism (22) comprises translation fixed head (222), article two, the parallel translation slide rail (223) arranged, flat-removing air cyclinder (221) and soldering tip holder (225), described translation fixed head (222) is arranged on the 3rd fixed mount (23), described translation fixed head (222) is provided with two parallel translation slide rails (223) arranged, end is provided with flat-removing air cyclinder (221) holder, gap is left between flat-removing air cyclinder (221) holder and translation slide rail (223), flat-removing air cyclinder (221) holder is provided with flat-removing air cyclinder (221), slide rail is provided with soldering tip holder (225), flat-removing air cyclinder (221) is connected with soldering tip holder (225), the translator slider (224) along translation slide rail (223) movement is provided with between soldering tip holder (225) and translation slide rail (223), flat-removing air cyclinder (221) drives soldering tip holder (225) mobile along translation slide rail (223) with translator slider (224), soldering tip holder (225) is removably connected with wave welding head of ultrasonic wave (21).
5. cylindrical battery cap according to claim 4 looks for position and welding mechanism, it is characterized in that: the 3rd described fixed mount (23) comprises riser (231) and base plate (232), described base plate (232) is provided with front and back adjustment hole (233), and described riser (231) is provided with up-down adjustment hole (234).
6. cylindrical battery cap according to claim 5 looks for position and welding mechanism, it is characterized in that: described pushing cover cap means (3) comprises pushing cover cap cylinder (31), pushing cover cap fixed mount (32), second vacuum slot (36) and slide plate (37), the side of described pushing cover cap fixed mount (32) is U-lag, pushing cover cap cylinder (31) is provided with in U-lag, opposite side is dull and stereotyped, flat board is provided with two chutes be oppositely arranged (38), the slide plate (37) slided along chute (38) is provided with in two chutes (38), one end of slide plate (37) is connected with the second vacuum slot (36) by the second vacuum slot contiguous block (35), the other end is connected with pushing cover cap cylinder (31) by pushing cover cap cylinder contiguous block (33), pushing cover cap cylinder (31) drives slide plate (37) mobile along chute (38), slide plate (37) drives the second vacuum slot (36) translation, make the second vacuum slot (36) that block is held rear release, it is made to contact to carry out crashing with anode ear by ultrasonic bonding head (21) and weld.
7. cylindrical battery cap according to claim 6 looks for position and welding mechanism, it is characterized in that: two the described chute be oppositely arranged (38) outsides are equipped with locking cylinder (34), and locking cylinder (34) controls chute (38) and is locked by slide plate (37).
8. cylindrical battery cap according to claim 7 looks for position and welding mechanism, it is characterized in that: described sliding track holder (1312) comprises slide rail and holder, and slide rail and holder are structure as a whole and arrange or Split type structure setting.
9. cylindrical battery cap according to claim 8 looks for position and welding mechanism, it is characterized in that: described slide rail is dovetail shaped slide rail, and described slide block (139) is the dovetail groove slide block (139) matched with dovetail shaped slide rail.
10. cylindrical battery cap according to claim 9 looks for position and welding mechanism, it is characterized in that: described block transmits cylinder (123) and is fixed on link (127), block transmits cylinder (123) and is connected with feeding rod, drives feeding rod to carry out feeding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520254214.1U CN204565413U (en) | 2015-04-24 | 2015-04-24 | A kind of cylindrical battery cap looks for position and welding mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520254214.1U CN204565413U (en) | 2015-04-24 | 2015-04-24 | A kind of cylindrical battery cap looks for position and welding mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204565413U true CN204565413U (en) | 2015-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520254214.1U Withdrawn - After Issue CN204565413U (en) | 2015-04-24 | 2015-04-24 | A kind of cylindrical battery cap looks for position and welding mechanism |
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| Country | Link |
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| CN (1) | CN204565413U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017080863A1 (en) * | 2015-11-09 | 2017-05-18 | Schunk Sonosystems Gmbh | Ultrasonic welding apparatus |
-
2015
- 2015-04-24 CN CN201520254214.1U patent/CN204565413U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017080863A1 (en) * | 2015-11-09 | 2017-05-18 | Schunk Sonosystems Gmbh | Ultrasonic welding apparatus |
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Granted publication date: 20150819 Effective date of abandoning: 20161019 |
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