CN204525854U - A kind of automatic charging device used in injection machine - Google Patents
A kind of automatic charging device used in injection machine Download PDFInfo
- Publication number
- CN204525854U CN204525854U CN201520154177.7U CN201520154177U CN204525854U CN 204525854 U CN204525854 U CN 204525854U CN 201520154177 U CN201520154177 U CN 201520154177U CN 204525854 U CN204525854 U CN 204525854U
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- CN
- China
- Prior art keywords
- frock
- injection machine
- charging device
- vibrating disk
- automatic charging
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model relates to a kind of automatic charging device used in injection machine; comprise: the vibrating disk assembly be made up of clockwise vibrating disk and counterclockwise vibrating disk; parallel installation; two material strips that the direction of motion is contrary; what be arranged on material strip side pushes away tool mechanism; be arranged on the storehouse, location of vibrating disk assembly sidepiece; be positioned at location Cang Chu; the crank that the frock of sky material strip transport come pushes in storehouse, location from the material strip of feeding moves back mold mechanism; magnetic cover to be processed is adsorbed to the manipulator material grabbing mechanism in sky frock, control unit.Compared with prior art, the utility model two vibrating disk reason material, improve reason material speed, also have the advantages such as structure is simple, working stability is reliable.
Description
Technical field
The utility model relates to feeding device, especially relates to a kind of automatic charging device used in injection machine.
Background technology
Mobile phone use amount is very large, and every platform mobile phone has loudspeaker, and loudspeaker rear end has a rectangle metal cap also to make magnetic cover need to connect with working of plastics, and magnetic cover first installs in frock by procedure calls, and then enters injection machine injection moulding.Magnetic cover is installed to frock and with manually completing, but manipulator automatic charging can be used, can enhance productivity, reduce cost of labor.
Consult Chinese patent, find that some patents are as perimeter injection moulding method and system and device (CN101422948B) thereof, the autocontrol method of strips injection moulding and robot transportation system (CN104070635A), a kind of full-automatic injection moulding gets material method and implements the robot (CN103978647A) of the method, inlay iron plate automatic charging device and control method (CN103878905A) thereof, automatic feeding system of injection molding machine (CN102357975A), injection machine robot transportation system (CN204160692U), a kind of full-automatic injection moulding gets material robot (CN203945568U), identical technical field is had with the utility model, but all can not be used in the manufacturing process of mobile phone speaker.
Utility model content
The purpose of this utility model be exactly in order to overcome above-mentioned prior art exist defect and the automatic charging device that a kind of structure is simple, working stability uses reliably in injection machine is provided.
The purpose of this utility model can be achieved through the following technical solutions:
The automatic charging device used in injection machine, comprising:
The vibrating disk assembly be made up of clockwise vibrating disk and counterclockwise vibrating disk,
Parallel installation, two material strips that the direction of motion is contrary,
What be arranged on material strip side pushes away tool mechanism,
Be arranged on the storehouse, location of vibrating disk assembly sidepiece,
Be positioned at location Cang Chu, the crank that the frock of sky material strip transport come pushes in storehouse, location from the material strip of feeding moves back mold mechanism,
Magnetic cover to be processed is adsorbed to the manipulator material grabbing mechanism in sky frock,
Control unit.
Described clockwise vibrating disk and the discharging opening of counterclockwise vibrating disk are oppositely arranged and remain on same level.
Described material strip is parallel installation, and the direction of motion is contrary, and the feeding belt that movement velocity is adjustable and feed back band, the frock filling magnetic cover is sent to injection machine by described feeding belt, and empty frock is sent back to by described feed back band.
The described tool mechanism that pushes away is provided with several, one of them is arranged in close feed back strap end portion position, shift onto feeding belt by empty frock from the lifting of feed back band, all the other are placed in injection machine side successively, the frock filling magnetic cover is pushed material stock guide rail from feeding belt.
Described crank moves back that mold mechanism comprises cylinder, cylinder drives the crank carrying out seesawing, the push pedal empty frock being pushed storehouse, location from feeding belt.
The end of described crank is provided with the crotch frock filling magnetic cover being pulled out to from storehouse, location feeding belt.
The pan feeding part in described storehouse, location is horn mouth shape, and size is equal with frock, is provided with the recess holding crank and crotch in bottom.
The sensor whether detection has frock to push is provided with in described storehouse, location.
Described manipulator material grabbing mechanism moves in three directions, and the horizontal direction perpendicular to material strip is promoted by servomotor, and the horizontal direction along material strip is promoted by horizontal air cylinder, and vertical direction is promoted by vertical cylinder.
The paw of described manipulator material grabbing mechanism is provided with absorption magnetic cover and places and the magnetic cover sucker in frock.
Control unit is programmable logic controller (PLC), uses touch-screen to carry out man-machine interaction.Touch-screen is designed with control operation window, parameter setting window and warning window.The time parameter that the parameter arranged has servomotor operational factor, the time parameter of cylinder action, vacuum to keep.
Compared with prior art, feature of the present utility model is use two vibrating disks reason material, improves reason material speed, make this device can be simultaneously more than 3 injection machines by magnetic cover Auto-mounting in frock, reduce the requirement of equipment to hall space.Use frequency converter to adjust the speed of feeding belt and feed back band respectively, be convenient to system debug.The crank of design moves back mold mechanism ingenious use GRAVITY CONTROL crank and slides along supporting curved surface, and the hook of crank can be effectively reduced or lift, and structure is simple and working stability is reliable.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the partial structurtes schematic diagram in Fig. 1;
Fig. 3 is the partial structurtes schematic diagram in Fig. 1.
In figure, 1-material stock guide rail, 2-push away tool mechanism, 3-is counterclockwise vibrating disk, the clockwise vibrating disk of 4-, 5-frequency converter, 6-vibrating disk install table top, 7-magnetic cover sucker, 8-servomotor, 9-crank moves back mold mechanism, 10-locates storehouse, 11-feeding belt, 12-feed back band, 13-injection machine, 14-control unit, 15-end push away tool mechanism, 16-frock, 17-vertical cylinder, 18-horizontal air cylinder, 19-electrical control cubicles, 20-photoelectric sensor, 21-vibrating disk guide rail.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in detail.
Embodiment
The automatic charging device used in injection machine, as Figure 1-3, the structure wherein for dismantling counterclockwise vibrating disk 3 in Fig. 2,3, comprising its structure:
The vibrating disk assembly be made up of with counterclockwise vibrating disk 3 clockwise vibrating disk 4, clockwise vibrating disk 4 and counterclockwise vibrating disk 8 are installed on the vibrating disk guide rail 21 that vibrating disk installs on table top 6, and the discharging opening of two vibrating disks is oppositely arranged and remains on same level.
Parallel installation, the feeding belt 11 that the direction of motion is contrary and feed back band 12, the frock filling magnetic cover is sent to injection machine 13 by feeding belt 11, and empty frock is sent back to by feed back band 12.
Be arranged on material strip side push away tool mechanism 2 and the end be arranged near feed back band 12 end position pushes away tool mechanism 15, end pushes away tool mechanism 15 and shifts onto feeding belt 11 by the frock 16 of sky from feed back band 12 lifting, push away tool mechanism 2 and be placed in injection machine 13 side successively, the frock filling magnetic cover is pushed material stock guide rail 1 from feeding belt.
Be arranged on the storehouse, location 10 of vibrating disk assembly sidepiece, the pan feeding part in storehouse 10, location is horn mouth shape, and size is equal with frock, is provided with the recess holding crank and crotch in bottom.The photoelectric sensor 20 whether detection has frock to push is provided with in storehouse 10, location.
Be positioned at location Cang10Chu; the crank that the frock 16 of sky material strip transport come pushes in storehouse 10, location from feeding belt 11 moves back mold mechanism 9, and crank moves back that mold mechanism 9 comprises cylinder, cylinder drives the crank carrying out seesawing, the push pedal empty frock being pushed storehouse, location from feeding belt 11.
Magnetic cover to be processed is adsorbed to the manipulator material grabbing mechanism in sky frock 16, manipulator material grabbing mechanism moves in three directions, horizontal direction perpendicular to material strip is promoted by servomotor 8, horizontal direction along material strip is promoted by horizontal air cylinder 18, vertical direction is promoted by vertical cylinder 17, the paw of manipulator material grabbing mechanism is provided with by absorption magnetic cover and places and the magnetic cover sucker 7 in frock.
Control unit 14 is programmable logic controller (PLC), uses touch-screen to carry out man-machine interaction.Touch-screen is designed with control operation window, parameter setting window and warning window.The time parameter that the parameter arranged has servomotor operational factor, the time parameter of cylinder action, vacuum to keep, is also provided with electrical control cubicles 19 in the below of control unit 14.
The utility model can be three injection machine automatic chargings.This line configuration 4 operative employees, 1 operative employee is responsible for magnetic cover being installed to clockwise vibrating disk 4 with in counterclockwise vibrating disk 3, and whether inspection device works well, when the frock filling magnetic cover moves to injection machine position, push away tool mechanism 2 frock to be shifted onto in material stock guide rail 1, all the other 3 operative employees take off frock injection moulding from 3 material stock guide rails 1 respectively.In material stock guide rail, sensor is installed, detects in guide rail whether fill frock.Device one of them material stock guide rail is filled after frock dress another, if 3 material stock guide rails 1 all turn expired frock, then suspend material loading.The speed that the speed of material loading can be undertaken regulating feeding belt 11 and returning belt 12 by frequency converter 5 regulates.
Magnetic cover sucker 7 can 3 direction motions, and the leading screw that the horizontal direction perpendicular to material strip is driven by servomotor 8 promotes, and the horizontal direction along material strip is promoted by horizontal air cylinder 18, and vertical direction is promoted by vertical cylinder 17.Magnetic cover sucker 7 moves to the top of vibrating disk outlet, and the suction nib that cylinder promotes on sucker is pressed onto on magnetic cover, and magnetic cover is held posterior sucker and moves upward by the attraction by negative pressure.By the horizontal air cylinder 18 in horizontal direction and servomotor 8, sucker is moved to above frock, then magnetic cover install in frock by the sucker that falls, and repeats above-mentioned action, until magnetic cover is filled frock.
After frock filled by magnetic cover, crank moves back mold mechanism 9 and frock frock is moved on feeding belt 75 from storehouse 10, location, and the crank moving back mold mechanism lifts, and frock is sent to injection machine by feeding belt.
Operative employee takes out from material stock guide rail 1 frock filling magnetic cover and is put into injection machine 13 and carries out injection moulding, empty frock is put on feed back band 12.Empty frock is arranged in the end of feed back band, and when a frock filled by manipulator, the end of feed back band 12 end pushes away tool mechanism 15 and 1 empty frock shifted onto on feeding belt 11.
The utility model adopts following workflow:
(1) guarantee there is magnetic cover in vibrating disk, opening power, start two vibrating disks.
(2) port of export of vibrating disk arranges magnetic cover, checks that feeding belt does not have frock, and motor, cylinder, all at origin position, close feeding device main power source.Press " RUN " button on touch-screen, belt starts running, and empty frock is put on feed back band,
(3) empty frock is sent to belt ends; pushing away tool mechanism 15 by end shifts onto on feeding belt; when empty frock moves to certain position; photoelectric sensor 20 sends the signal that frock arrives; when moving back mold mechanism 9 position etc. empty frock arrival crank, crank moves back mold mechanism 9 and is pushed storehouse 10, location.
(4), after frock filled by magnetic cover, crank moves back mold mechanism 9 and is withdrawn into feeding belt 11 by frock from storehouse 10, location, and frock is delivered to injection machine station by feeding belt 11.
(5) move back mold mechanism 9 by frock from while the pull-out of storehouse, location at crank, machine repeats the action of (3) step.
(6) if send instruction allowed crank move back mold mechanism 9 empty frock is shifted onto location storehouse 10, but location storehouse 10 in photoelectric sensor 20 do not detect in storehouse have frock, send fault alarm and shut down.Allow the suction nib on magnetic cover sucker 7 draw magnetic cover if send instruction, through official hour, the sensor be arranged on vacuum generator detects negative pressure and does not reach setting, and fault alarm is also shut down;
(7) " time-out " button on touch-screen type control unit 14 is pressed, the manipulator be made up of linear servo slide unit, cylinder and adsorbing mechanism stops action, belt and vibrating disk work on, " time-out " is cancelled, process when manipulator then suspends installs magnetic cover, and device enters normal operating conditions.
(8) press " shutdown " button of touch-screen type control unit 14, device no longer shifts the empty frock on feed back band 12 onto feeding belt 11, and the frock in storehouse, location installs by device, sends into station and stopping everything.
(9) press the Reset button on touch-screen type control unit 14, manipulator and cylinder get back to initial point.
Claims (10)
1. the automatic charging device used in injection machine, is characterized in that, this automatic charging device comprises:
The vibrating disk assembly be made up of clockwise vibrating disk and counterclockwise vibrating disk,
Parallel installation, two material strips that the direction of motion is contrary,
What be arranged on material strip side pushes away tool mechanism,
Be arranged on the storehouse, location of vibrating disk assembly sidepiece,
Be positioned at location Cang Chu, the crank that the frock of sky material strip transport come pushes in storehouse, location from the material strip of feeding moves back mold mechanism,
Magnetic cover to be processed is adsorbed to the manipulator material grabbing mechanism in sky frock,
Control unit.
2. a kind of automatic charging device used in injection machine according to claim 1, is characterized in that, described clockwise vibrating disk and the discharging opening of counterclockwise vibrating disk are oppositely arranged and remain on same level.
3. a kind of automatic charging device used in injection machine according to claim 1, it is characterized in that, described material strip is parallel installation, the direction of motion is contrary, the feeding belt that movement velocity is adjustable and feed back band, the frock filling magnetic cover is sent to injection machine by described feeding belt, and empty frock is sent back to by described feed back band.
4. a kind of automatic charging device used in injection machine according to claim 3, it is characterized in that, the described tool mechanism that pushes away is provided with several, one of them is arranged in close feed back strap end portion position, empty frock is shifted onto feeding belt from the lifting of feed back band, all the other are placed in injection machine side successively, and the frock filling magnetic cover is pushed material stock guide rail from feeding belt.
5. a kind of automatic charging device used in injection machine according to claim 1, is characterized in that, described crank moves back that mold mechanism comprises cylinder, cylinder drives the crank carrying out seesawing, the push pedal empty frock being pushed storehouse, location from feeding belt.
6. a kind of automatic charging device used in injection machine according to claim 5, is characterized in that, the end of described crank is provided with the crotch frock filling magnetic cover being pulled out to from storehouse, location feeding belt.
7. a kind of automatic charging device used in injection machine according to claim 6, is characterized in that, the pan feeding part in described storehouse, location is horn mouth shape, and size is equal with frock, is provided with the recess holding crank and crotch in bottom.
8. a kind of automatic charging device used in injection machine according to claim 7, is characterized in that, is provided with the sensor whether detection has frock to push in described storehouse, location.
9. a kind of automatic charging device used in injection machine according to claim 1, it is characterized in that, described manipulator material grabbing mechanism moves in three directions, horizontal direction perpendicular to material strip is promoted by servomotor, horizontal direction along material strip is promoted by horizontal air cylinder, and vertical direction is promoted by vertical cylinder.
10. a kind of automatic charging device used in injection machine according to claim 9, is characterized in that, the paw of described manipulator material grabbing mechanism is provided with absorption magnetic cover and places and the magnetic cover sucker in frock.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520154177.7U CN204525854U (en) | 2015-03-18 | 2015-03-18 | A kind of automatic charging device used in injection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520154177.7U CN204525854U (en) | 2015-03-18 | 2015-03-18 | A kind of automatic charging device used in injection machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204525854U true CN204525854U (en) | 2015-08-05 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520154177.7U Withdrawn - After Issue CN204525854U (en) | 2015-03-18 | 2015-03-18 | A kind of automatic charging device used in injection machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204525854U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105208506A (en) * | 2015-09-23 | 2015-12-30 | 潍坊仪脉自动化科技有限公司 | Automatic mounting device for acoustic module elastic sheets |
| CN106032047A (en) * | 2015-03-18 | 2016-10-19 | 上海工程技术大学 | Automatic injection molding machine feeding apparatus |
| CN106182517A (en) * | 2016-07-19 | 2016-12-07 | 东毓(宁波)油压工业有限公司 | A kind of intelligence feeding stripper apparatus control system |
| CN107030971A (en) * | 2015-08-06 | 2017-08-11 | 苏州星诺奇传动科技有限公司 | The automatic flush mounting of injection made gear and method |
-
2015
- 2015-03-18 CN CN201520154177.7U patent/CN204525854U/en not_active Withdrawn - After Issue
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106032047A (en) * | 2015-03-18 | 2016-10-19 | 上海工程技术大学 | Automatic injection molding machine feeding apparatus |
| CN106032047B (en) * | 2015-03-18 | 2018-06-26 | 上海工程技术大学 | A kind of injection molding machine automatic charging device |
| CN107030971A (en) * | 2015-08-06 | 2017-08-11 | 苏州星诺奇传动科技有限公司 | The automatic flush mounting of injection made gear and method |
| CN107030971B (en) * | 2015-08-06 | 2020-07-14 | 苏州星诺奇科技股份有限公司 | Automatic embedding device and method for injection molding gear |
| CN105208506A (en) * | 2015-09-23 | 2015-12-30 | 潍坊仪脉自动化科技有限公司 | Automatic mounting device for acoustic module elastic sheets |
| CN105208506B (en) * | 2015-09-23 | 2019-05-24 | 山东仪脉自动化科技有限公司 | A kind of acoustic mode group elastic slice automatic installation apparatus |
| CN106182517A (en) * | 2016-07-19 | 2016-12-07 | 东毓(宁波)油压工业有限公司 | A kind of intelligence feeding stripper apparatus control system |
| CN106182517B (en) * | 2016-07-19 | 2018-06-01 | 东毓(宁波)油压工业有限公司 | A kind of intelligence feeding stripper apparatus control system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150805 Effective date of abandoning: 20180626 |