CN204479692U - LED-baseplate automatic detection device - Google Patents
LED-baseplate automatic detection device Download PDFInfo
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- CN204479692U CN204479692U CN201520051267.3U CN201520051267U CN204479692U CN 204479692 U CN204479692 U CN 204479692U CN 201520051267 U CN201520051267 U CN 201520051267U CN 204479692 U CN204479692 U CN 204479692U
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- substrate
- connecting gear
- paintbrush
- runner connecting
- led
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Abstract
The utility model discloses a kind of LED-baseplate automatic detection device, comprise frame, pusher feeding mechanism, runner connecting gear, substrate positioning mechanism, light and conduction detection mechanism, automatically judge control enclosure, substrate paintbrush marking mechanism and substrate receiving mechanism; Described mechanism is divided into bottom plate and top plate, be accommodation space between described bottom plate and top plate, described pusher feeding mechanism, runner connecting gear and substrate receiving mechanism are arranged in accommodation space in turn, described in light and conduction detection mechanism and substrate paintbrush marking mechanism are positioned at the top of runner connecting gear; Described top plate is provided with and automatically judges control enclosure; Described substrate receiving mechanism comprises switching control module, transmission component, NG substrate rewinding box and OK substrate rewinding box.The utility model can the getting plate, put plate, light of completing substrate, setting-out and testing automatically, drastically increases work efficiency.
Description
Technical field
The utility model relates to semiconductor Automatic Measurement Technique field, particularly relates to a kind of LED-baseplate automatic detection device.
Background technology
The substrate of LED lights test and conduction detection technique, is the key processing equipment in production run.Its light with conduction detection respectively: two test pens are put respectively in the positive and negative limit of substrate, see whether substrate list group LED can normally light, bright light is then passed through smoothly, bright light is not then with color paintbrush mark, and loaded NG charging tray, then puts respectively in substrate mirror area and wire welding area with test, detect the whether conducting of two regions, not conducting is then passed through smoothly for non-defective unit, and conducting is then NG product color paintbrush mark, puts into NG charging tray.When region detection all on entire substrate complete, substrate takes out from workspace, and again gets a slice and do not detect substrate, with this cycle operation.
Because the getting plate, put plate, light of substrate, setting-out, detection are manual operation, a single point monolithic region detection, action loaded down with trivial details waste man-hour, and there is missed detection risk, artificial directly touching substrate easily cause damaged products and product bad, affect product quality, when substrate is lit, produce the powerful ring of light, easily damage is caused to the eyes of operating personnel.In view of this, be necessary to be improved further the pick-up unit of LED-baseplate.
Utility model content
Technical problem to be solved in the utility model is: provide a kind of production efficiency high, can automatically get plate, put plate, light, the LED-baseplate automatic detection device of setting-out and detection.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is: provide a kind of LED-baseplate automatic detection device, comprises frame, pusher feeding mechanism, runner connecting gear, substrate positioning mechanism, lights and conduction detection mechanism, automatically judges control enclosure, substrate paintbrush marking mechanism and substrate receiving mechanism;
Described mechanism is divided into bottom plate and top plate, be accommodation space between described bottom plate and top plate, described pusher feeding mechanism, runner connecting gear and substrate receiving mechanism are arranged in accommodation space in turn, described substrate positioning mechanism arranges above runner connecting gear, described in light and conduction detection mechanism and substrate paintbrush marking mechanism are positioned at the top of runner connecting gear; Described top plate is provided with and automatically judges control enclosure;
Described substrate receiving mechanism comprises switching control module, transmission component, NG substrate rewinding box and OK substrate rewinding box, controls transmission component and NG substrate rewinding box or OK substrate rewinding box are alignd with the endpiece of runner connecting gear after described switching control module is connected with transmission component;
Described light and conduction detection mechanism with automatically judge that control enclosure is electrically connected, described automatic judgement control enclosure is electrically connected with substrate paintbrush marking mechanism and substrate receiving mechanism respectively;
Described pusher feeding mechanism is used for entrance point substrate being sent to one by one runner connecting gear, described runner connecting gear detects substrate after driving substrate motion one segment distance by after substrate positioning mechanism is located, describedly to light and the detection signal of substrate is sent to and automatically judges control enclosure by conduction detection mechanism, this substrate to be judged as NG substrate or OK substrate according to detection signal and will to be judged as that the judgement signal of NG substrate is sent to paintbrush marking mechanism by described automatic judgement control enclosure, described paintbrush marking mechanism is according to judging that signal marks NG substrate, described substrate receiving mechanism is according to automatically judging that NG substrate and OK substrate are separately accommodated in NG substrate rewinding box and OK substrate rewinding box by the judgement signal of control enclosure.
The beneficial effects of the utility model are: a kind of LED-baseplate automatic detection device of the utility model, comprise frame, pusher feeding mechanism, runner connecting gear, substrate positioning mechanism, light and conduction detection mechanism, automatic judgement control enclosure, substrate paintbrush marking mechanism and substrate receiving mechanism, by lighting and conduction detection mechanism, whether automatic judgement control enclosure and substrate paintbrush marking mechanism can detect substrate automatically qualified, and mark underproof substrate to be convenient to distinguish, qualified and underproof substrate can be separated by substrate receiving mechanism simultaneously and feed, detection efficiency is high, there will not be detection leakage phenomenon, in addition, pusher feeding mechanism, runner connecting gear and substrate receiving mechanism are arranged in turn, what make whole mechanism is combined to form complete detection production line, automatically can complete and get plate, put plate, light, setting-out and testing, detect with machine and replace manual inspection, drastically increase production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model LED-baseplate automatic detection device;
Fig. 2 is the front schematic view of Fig. 1;
Fig. 3 is the decomposition texture schematic diagram of Fig. 1;
Fig. 4 is the structural drawing of runner connecting gear and substrate positioning mechanism in Fig. 1.
Label declaration:
1, frame; 11, top plate; 12, bottom plate;
2, pusher feeding mechanism; 21, push rod; 22, discharging box;
3, runner connecting gear; 31, limit assembly; 32, belt;
4, substrate receiving mechanism; 41, NG substrate rewinding box; 42, OK substrate rewinding box;
5, substrate positioning mechanism; 6, to light and conduction detection mechanism;
7, automatically control enclosure is judged; 8, substrate paintbrush marking mechanism; 9, touch-screen.
Embodiment
By describing technology contents of the present utility model in detail, realized object and effect, accompanying drawing is coordinated to be explained below in conjunction with embodiment.
The design of the utility model most critical is: this programme adopts and lights and conduction detection mechanism, whether automatic judgement control enclosure and substrate paintbrush marking mechanism can detect substrate automatically qualified, and mark underproof substrate to be convenient to distinguish, qualified and underproof substrate can be separated by substrate receiving mechanism simultaneously and feed, detection efficiency is high, there will not be detection leakage phenomenon, in addition, pusher feeding mechanism, runner connecting gear and substrate receiving mechanism are arranged in turn, what make whole mechanism is combined to form complete detection production line, automatically can complete and get plate, put plate, light, setting-out and testing.
Please refer to Fig. 1 to Fig. 4, a kind of LED-baseplate automatic detection device, comprises frame 1, pusher feeding mechanism 2, runner connecting gear 3, substrate positioning mechanism 5, lights and conduction detection mechanism 6, automatically judgement control enclosure 7, substrate paintbrush marking mechanism 8 and substrate receiving mechanism 4;
Described mechanism is divided into bottom plate 12 and top plate 11, be accommodation space between described bottom plate 12 and top plate 11, described pusher feeding mechanism 2, runner connecting gear 3 and substrate receiving mechanism 4 are arranged in accommodation space in turn, described substrate positioning mechanism 5 arranges above runner connecting gear 3, described in light and conduction detection mechanism 6 and substrate paintbrush marking mechanism 8 are positioned at the top of runner connecting gear 3; Described top plate 11 is provided with and automatically judges control enclosure;
Described substrate receiving mechanism 4 comprises switching control module, transmission component, NG substrate rewinding box 41 and OK substrate rewinding box 42, controls transmission component and NG substrate rewinding box 41 or OK substrate rewinding box 42 are alignd with the endpiece of runner connecting gear 3 after described switching control module is connected with transmission component;
Described light and conduction detection mechanism 6 with automatically judge that control enclosure is electrically connected, described automatic judgement control enclosure is electrically connected with substrate paintbrush marking mechanism 8 and substrate receiving mechanism 4 respectively;
Described pusher feeding mechanism 2 is for being sent to the entrance point of runner connecting gear 3 one by one by substrate, described runner connecting gear 3 detects substrate after driving substrate motion one segment distance by after substrate positioning mechanism 5 is located, describedly to light and the detection signal of substrate is sent to and automatically judges control enclosure by conduction detection mechanism 6, this substrate to be judged as NG substrate or OK substrate according to detection signal and will to be judged as that the judgement signal of NG substrate is sent to paintbrush marking mechanism by described automatic judgement control enclosure, described paintbrush marking mechanism is according to judging that signal marks NG substrate, described substrate receiving mechanism 4 is according to automatically judging that NG substrate and OK substrate are separately accommodated in NG substrate rewinding box 41 and OK substrate rewinding box 42 by the judgement signal of control enclosure.
From foregoing description, the beneficial effects of the utility model are: a kind of LED-baseplate automatic detection device of the utility model, comprise frame 1, pusher feeding mechanism 2, runner connecting gear 3, substrate positioning mechanism 5, light and conduction detection mechanism 6, automatic judgement control enclosure 7, substrate paintbrush marking mechanism 8 and substrate receiving mechanism 4, by lighting and conduction detection mechanism 6, whether automatic judgement control enclosure 7 and substrate paintbrush marking mechanism 8 can detect substrate automatically qualified, and mark underproof substrate to be convenient to distinguish, qualified and underproof substrate can be separated by substrate receiving mechanism 4 simultaneously and feed, detection efficiency is high, there will not be detection leakage phenomenon, in addition, pusher feeding mechanism 2, runner connecting gear 3 and substrate receiving mechanism 4 are arranged in turn, what make whole mechanism is combined to form complete detection production line, automatically can complete and get plate, put plate, light, setting-out and testing, detect with machine and replace manual inspection, drastically increase production efficiency.
As an embodiment, described pusher feeding mechanism 2 also comprises discharging box 22, lifting assembly, push rod 21, first driven unit and the second driven unit, described lifting assembly is positioned at the bottom of discharging box 22, described first driven unit drives lifting assembly to move up and down, described second driven unit drives push rod 21 along the to-and-fro movement of runner connecting gear 3 direction of motion, and described push rod 21 is supported the substrate in discharging box 22 and pushed the opening of runner connecting gear 3.
As an embodiment, described discharging box 22 inwall both sides all offer stacked chute along runner connecting gear 3 direction of motion, and the chute that both sides inwall is corresponding is equipped with substrate, is parallel to each other between multilager base plate.
As an embodiment, described push rod 21 is also provided with inductor.The effect of this inductor is when occurring getting stuck, and responds to this signal that gets stuck, and points out board fault, to ensure that material is not damaged.
As an embodiment, described runner connecting gear 3 comprises flow channel component, belt 32, roller and motor.Described motor driving rolls motion, belt 32 is set around on roller, and the unitized construction of belt 32 and roller is positioned at flow channel component.If there is NG substrate, then drive and flow to paintbrush marking mechanism, be OK substrate if detect, then flow to rewinding box smoothly.
As an embodiment, also comprise the limit assembly 31 be positioned on runner connecting gear 3, described limit assembly 31 fixes substrate to be detected.This limit assembly 31 pairs of substrates carry out spacing, so that steps such as follow-up location, detections.
As an embodiment, described substrate positioning mechanism 5 comprises top board and pilot pin, and the position, hole of described pilot pin and substrate is adaptive, and substrate supported by described top board.
As an embodiment, described in light and conduction detection mechanism 6 comprises motor and the detection components of probe dish is housed, described motor driving detection components is back and forth between fixing station and the detection station of substrate.After substrate is fixing, the detection components that probe dish is housed freely drops to detection station by motor driving, disposable detection entire substrate.
As an embodiment, also comprise one with automatically judge the touch-screen 9 that control enclosure is electrically connected.In this programme, the size of touch-screen 9 is 7 cun, and this touch-screen 9 freely can adjust tool parameters easily, to reach best Detection results.
As an embodiment, described paintbrush marking mechanism comprises two groups of paintbrush mechanisms be arranged in parallel, and paintbrush mechanism is also connected with buffer stopper.Paintbrush mechanism detect substrate be NG substrate time freely decline and directly contact with NG substrate, paintbrush due to conduct oneself with dignity effect NG substrate is marked, to distinguish.Damage paintbrush and material by pressure when declining to prevent paintbrush mechanism, this paintbrush mechanism is also equipped with buffer stopper, it is noted that the form of this buffer stopper comprises the coupling unit of spring and slide block, elastic parts, the coupling unit of slide block and track and other buffer structure.
In sum, the LED-baseplate automatic detection device that the utility model provides, employing is lighted and whether conduction detection mechanism, automatically to judge that control enclosure and substrate paintbrush marking mechanism can detect substrate automatically qualified, and mark underproof substrate to be convenient to distinguish, qualified and underproof substrate can be separated by substrate receiving mechanism simultaneously and feed, detection efficiency is high, there will not be detection leakage phenomenon; In addition, pusher feeding mechanism, runner connecting gear and substrate receiving mechanism are arranged in turn, what make whole mechanism is combined to form complete detection production line, automatically can complete and get plate, put plate, light, setting-out and testing, detect with machine and replace manual inspection, drastically increase production efficiency.In addition, this programme, while discharging, promotes substrate by pusher feeding mechanism, can realize the uninterrupted running of substrate, and convenient control and operation, can ensure Detection job.This programme can also detect the substrate of different form-factor, realizes a tractor serves several purposes, reduces costs; In addition, this programme is detected automatically by machine, and the powerful ring of light produced when substrate is lit, can not cause damage to the eyes of operating personnel.
The foregoing is only embodiment of the present utility model; not thereby the scope of the claims of the present utility model is limited; every equivalents utilizing the utility model instructions and accompanying drawing content to do; or be directly or indirectly used in relevant technical field, be all in like manner included in scope of patent protection of the present utility model.
Claims (10)
1. a LED-baseplate automatic detection device, is characterized in that, comprises frame, pusher feeding mechanism, runner connecting gear, substrate positioning mechanism, lights and conduction detection mechanism, automatically judges control enclosure, substrate paintbrush marking mechanism and substrate receiving mechanism;
Described mechanism is divided into bottom plate and top plate, be accommodation space between described bottom plate and top plate, described pusher feeding mechanism, runner connecting gear and substrate receiving mechanism are arranged in accommodation space in turn, described substrate positioning mechanism arranges above runner connecting gear, described in light and conduction detection mechanism and substrate paintbrush marking mechanism are positioned at the top of runner connecting gear; Described top plate is provided with and automatically judges control enclosure;
Described substrate receiving mechanism comprises switching control module, transmission component, NG substrate rewinding box and OK substrate rewinding box, controls transmission component and NG substrate rewinding box or OK substrate rewinding box are alignd with the endpiece of runner connecting gear after described switching control module is connected with transmission component;
Described light and conduction detection mechanism with automatically judge that control enclosure is electrically connected, described automatic judgement control enclosure is electrically connected with substrate paintbrush marking mechanism and substrate receiving mechanism respectively;
Described pusher feeding mechanism is used for entrance point substrate being sent to one by one runner connecting gear, described runner connecting gear detects substrate after driving substrate motion one segment distance by after substrate positioning mechanism is located, describedly to light and the detection signal of substrate is sent to and automatically judges control enclosure by conduction detection mechanism, this substrate to be judged as NG substrate or OK substrate according to detection signal and will to be judged as that the judgement signal of NG substrate is sent to paintbrush marking mechanism by described automatic judgement control enclosure, described paintbrush marking mechanism is according to judging that signal marks NG substrate, described substrate receiving mechanism is according to automatically judging that NG substrate and OK substrate are separately accommodated in NG substrate rewinding box and OK substrate rewinding box by the judgement signal of control enclosure.
2. LED-baseplate automatic detection device according to claim 1, it is characterized in that, described pusher feeding mechanism also comprises discharging box, lifting assembly, push rod, the first driven unit and the second driven unit, described lifting assembly is positioned at the bottom of discharging box, described first driven unit drives lifting assembly to move up and down, described second driven unit drives push rod along the to-and-fro movement of runner connecting gear direction of motion, and described push rod is supported the substrate in discharging box and pushed the opening of runner connecting gear.
3. LED-baseplate automatic detection device according to claim 2, it is characterized in that, described discharging box inwall both sides all offer stacked chute along runner connecting gear direction of motion, and the chute that both sides inwall is corresponding is equipped with substrate, is parallel to each other between multilager base plate.
4. the LED-baseplate automatic detection device according to Claims 2 or 3, is characterized in that, described push rod is also provided with inductor.
5. LED-baseplate automatic detection device according to claim 1, it is characterized in that, described runner connecting gear comprises flow channel component, belt, roller and motor, described motor driving rolls motion, belt is set around on roller, and the unitized construction of belt and roller is positioned at flow channel component.
6. LED-baseplate automatic detection device according to claim 1, is characterized in that, also comprises the limit assembly be positioned on runner connecting gear, and described limit assembly fixes substrate to be detected.
7. LED-baseplate automatic detection device according to claim 1, is characterized in that, described substrate positioning mechanism comprises top board and pilot pin, and the position, hole of described pilot pin and substrate is adaptive, and substrate supported by described top board.
8. LED-baseplate automatic detection device according to claim 1, it is characterized in that, describedly to light and conduction detection mechanism comprises motor and the detection components of probe dish is housed, described motor driving detection components is back and forth between fixing station and the detection station of substrate.
9. LED-baseplate automatic detection device according to claim 1, is characterized in that, also comprise one with automatically judge the touch-screen that control enclosure is electrically connected.
10. the LED-baseplate automatic detection device according to any one of claim 5-9, is characterized in that, described paintbrush marking mechanism comprises two groups of paintbrush mechanisms be arranged in parallel, and paintbrush mechanism is also connected with buffer stopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520051267.3U CN204479692U (en) | 2015-01-23 | 2015-01-23 | LED-baseplate automatic detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520051267.3U CN204479692U (en) | 2015-01-23 | 2015-01-23 | LED-baseplate automatic detection device |
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| CN204479692U true CN204479692U (en) | 2015-07-15 |
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| CN201520051267.3U Active CN204479692U (en) | 2015-01-23 | 2015-01-23 | LED-baseplate automatic detection device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104569728A (en) * | 2015-01-23 | 2015-04-29 | 先进光电器材（深圳）有限公司 | Automatic detection device for LED substrate |
| CN110723523A (en) * | 2019-10-23 | 2020-01-24 | 珠海格力智能装备有限公司 | Control method, device and system of board collecting machine |
-
2015
- 2015-01-23 CN CN201520051267.3U patent/CN204479692U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104569728A (en) * | 2015-01-23 | 2015-04-29 | 先进光电器材（深圳）有限公司 | Automatic detection device for LED substrate |
| CN104569728B (en) * | 2015-01-23 | 2017-09-29 | 先进光电器材（深圳）有限公司 | LED-baseplate automatic detection device |
| CN110723523A (en) * | 2019-10-23 | 2020-01-24 | 珠海格力智能装备有限公司 | Control method, device and system of board collecting machine |
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