CN204461053U - 生物质熔铝炉 - Google Patents
生物质熔铝炉 Download PDFInfo
- Publication number
- CN204461053U CN204461053U CN201520082394.XU CN201520082394U CN204461053U CN 204461053 U CN204461053 U CN 204461053U CN 201520082394 U CN201520082394 U CN 201520082394U CN 204461053 U CN204461053 U CN 204461053U
- Authority
- CN
- China
- Prior art keywords
- living beings
- connects
- heater
- incinerator
- aluminium stove
- Prior art date
Links
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 16
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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[Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 16
- 239000004411 aluminium Substances 0.000 title claims abstract description 14
- 239000000155 melts Substances 0.000 title claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 239000003570 air Substances 0.000 claims abstract description 13
- 239000000428 dust Substances 0.000 claims abstract description 12
- 239000000463 materials Substances 0.000 claims description 3
- 238000002844 melting Methods 0.000 abstract description 7
- 239000000446 fuels Substances 0.000 description 8
- 239000002028 Biomass Substances 0.000 description 7
- 239000008187 granular materials Substances 0.000 description 6
- 239000003345 natural gases Substances 0.000 description 5
- 235000019504 cigarettes Nutrition 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000005516 engineering processes Methods 0.000 description 3
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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Abstract
本实用新型提供了生物质熔铝炉，属于熔化炉技术领域。它解决了现有结构因为设计缺陷，存在工作效益低等问题。本生物质熔铝炉，炉体内设有加热锅安装孔，安装孔的外侧设有呈螺旋状的加热烟道，加热烟道的下端连接焚烧炉；上端连接旋风除尘器，炉体一侧设有生物质料斗，生物质料斗依次通过输料管、斜通道连接焚烧炉，所述的旋风除尘器内设有预热风道，预热风道的上侧通过送风管道连接送风机；下侧通过供风管道连接焚烧炉。本实用新型具有低排放、绿色环保、工作稳定可靠、工作效益高等优点。
Description
技术领域
[0001] 本实用新型属于熔化炉技术领域，特指一种生物质熔铝炉。
背景技术
[0002] 随着国家节能减排口号的不断支持推广和发展，煤炭做为一种对大气污染较重的燃料，已经逐步被生物质颗粒燃料或天然气所取代，不过天然气存在着使用成本过高的缺点，不能完全适用于各大中小企业。
[0003] 相对于煤炭及天然气，生物质颗粒燃料的使用成本介于两者之间，且大大的低于天然气，并且生物质颗粒燃料具有燃烧时有害气体成分含量极低，排放的有害气体少的特点，并且燃烧后的灰还可以作为废料直接使用；由于生物质颗粒燃料具备的特性，使熔化炉的结构设计逐渐改进为采用生物质颗粒燃料的结构。
[0004]目前，中国专利文献公开了一种生物质颗粒熔化炉，授权公告号(CN204085171U)，它包括炉体，所述炉体内设有炉膛，炉体外设置有下料装置，所述下料装置包括料斗、位于料斗下方的螺旋输送机、视镜和进风口，所述螺旋输送机下方设置有斜插入上述进料口的进料及进风管，所述进风口上设置有调风板，参见其附图1可见，上述结构中可见进风管是直接将外部新风送入炉膛，因此补入的新风为冷风，需要吸收大部分热量，因此降低了熔化炉的工作效益。
发明内容
[0005] 本实用新型的目的是提供一种生物质熔铝炉，它是以生物质燃料为能源，采用气化复合燃烧技术，内置旋风除尘器，送料、温度等均自动化控制，加热效率高、燃烧充分、无污染、低排放，操作简单。
[0006] 本实用新型的目的是这样实现的:
[0007] 生物质熔铝炉，其特征在于:炉体内设有加热锅安装孔，安装孔的外侧设有呈螺旋状的加热烟道，加热烟道的下端连接焚烧炉；上端连接旋风除尘器，炉体一侧设有生物质料斗，生物质料斗依次通过输料管、斜通道连接焚烧炉，所述的旋风除尘器内设有预热风道，预热风道的上侧通过送风管道连接送风机；下侧通过供风管道连接焚烧炉。
[0008] 在上述的生物质熔铝炉中，所述的生物质料斗连接横向设置的输料管，输料管内设有螺旋送料杆。
[0009] 在上述的生物质熔铝炉中，所述的炉体的外表面包有阻热耐高温材料。
[0010] 本实用新型相比现有技术突出且有益的技术效果是:
[0011] 1、本实用新型中送风机送入的新风先经过旋风除尘器内进行热交换，预热后送入焚烧炉参与燃烧，避免了低温的新风直接送入焚烧炉会消耗部分热量的缺陷，因此提升了焚烧炉的产热效益。
[0012] 2、本实用新型中排烟烟囱设置旋风除尘的结构，显然排出的气体纯净度更高，达到低排放的效果，绿色环保。
[0013] 3、本实用新型有效地响应了国家节能减排的号召，中小企业使用，一是无污染、低排放；二是使用成本远低于天然气。
[0014] 4、本实用新型的结构设计简单，自动化送料、控温，设有漏液报警，使用方便安全，工作稳定可靠。
附图说明
[0015] 图1是本实用新型的结构示意图。
[0016] 图2是本实用新型的结构原理图。
具体实施方式
[0017] 下面结合附图以具体实施例对本实用新型作进一步描述，参见图1一2:
[0018] 生物质熔铝炉，炉体I内设有加热锅安装孔2，安装孔的外侧设有呈螺旋状的加热烟道3，加热烟道的下端连接焚烧炉4 ;上端连接旋风除尘器5，炉体一侧设有生物质料斗6，生物质料斗依次通过输料管7、斜通道8连接焚烧炉，所述的旋风除尘器内设有预热风道9，预热风道的上侧通过送风管道10连接送风机12 ;下侧通过供风管道11连接焚烧炉。
[0019] 本实用新型的工作过程是:
[0020] 加热锅安装孔2内放置熔铝坩祸，生物质料斗内放置生物质颗粒燃料，通过控制柜开启炉子工作，
[0021] 输料管7将料斗6内的生物质颗粒输至斜通道8，然后落入焚烧炉内，进行点火燃烧，燃烧产生的热烟沿着螺旋状的加热烟道3行走，将热量充分传递至熔铝坩祸进行熔铝，热烟沿加热烟道3行走完后，进入旋风除尘器，经过除尘后通过烟囱排出。
[0022] 送风机12通过送风管道10将外部新风送至预热风道9内，新风在预热风道9内吸收废烟的热量预热，然后送入焚烧炉中。
[0023] 所述的生物质料斗连接横向设置的输料管，输料管内设有螺旋送料杆。
[0024] 上述结构中自动送料是由控制柜控制螺旋送料杆进行工作，自动控温是设置温度传感器实时监测熔化温度，进而调节送料和进风控制温度。
[0025] 所述的炉体的外表面包有阻热耐高温材料。
[0026] 上述实施例仅为本实用新型的较佳实施例，并非依此限制本实用新型的保护范围，故:凡依本实用新型的结构、形状、原理所做的等效变化，均应涵盖于本实用新型的保护范围之内。
Claims (3)
1.生物质熔铝炉，其特征在于：炉体（I)内设有加热锅安装孔（2)，安装孔的外侧设有呈螺旋状的加热烟道（3)，加热烟道的下端连接焚烧炉（4);上端连接旋风除尘器（5)，炉体一侧设有生物质料斗¢)，生物质料斗依次通过输料管（7)、斜通道（8)连接焚烧炉，所述的旋风除尘器内设有预热风道（9)，预热风道的上侧通过送风管道（10)连接送风机（12);下侧通过供风管道（11)连接焚烧炉。
2.根据权利要求I所述的生物质熔铝炉，其特征在于：所述的生物质料斗连接横向设置的输料管，输料管内设有螺旋送料杆。
3.根据权利要求I所述的生物质熔铝炉，其特征在于：所述的炉体的外表面包有阻热耐高温材料。
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105202534A (zh) * | 2015-09-22 | 2015-12-30 | 梁万泉 | 新风预热型燃料粉尘回收式气化炉 |
| CN105624427A (zh) * | 2016-02-26 | 2016-06-01 | 安徽枫慧金属股份有限公司 | 一种通过生物质加热熔炼铝的方法 |
| CN105698180A (zh) * | 2016-03-22 | 2016-06-22 | 江苏辰龙再生资源开发有限公司 | 垃圾气化炉对接熔铝炉系统 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105202534A (zh) * | 2015-09-22 | 2015-12-30 | 梁万泉 | 新风预热型燃料粉尘回收式气化炉 |
| CN105624427A (zh) * | 2016-02-26 | 2016-06-01 | 安徽枫慧金属股份有限公司 | 一种通过生物质加热熔炼铝的方法 |
| CN105698180A (zh) * | 2016-03-22 | 2016-06-22 | 江苏辰龙再生资源开发有限公司 | 垃圾气化炉对接熔铝炉系统 |
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