CN204449455U - Rotary positioning mechanism and container roof plate trimming system - Google Patents

Rotary positioning mechanism and container roof plate trimming system Download PDF

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Publication number
CN204449455U
CN204449455U CN201520142038.2U CN201520142038U CN204449455U CN 204449455 U CN204449455 U CN 204449455U CN 201520142038 U CN201520142038 U CN 201520142038U CN 204449455 U CN204449455 U CN 204449455U
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CN
China
Prior art keywords
top board
rotary positioning
whirligig
positioning mechanism
roof plate
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Withdrawn - After Issue
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CN201520142038.2U
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Chinese (zh)
Inventor
孙国华
陆忠于
向春年
徐志
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China International Marine Containers Group Co Ltd
Yangzhou Runyang Logistic Equipment Co Ltd
Original Assignee
China International Marine Containers Group Co Ltd
Yangzhou Runyang Logistic Equipment Co Ltd
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Application filed by China International Marine Containers Group Co Ltd, Yangzhou Runyang Logistic Equipment Co Ltd filed Critical China International Marine Containers Group Co Ltd
Priority to CN201520142038.2U priority Critical patent/CN204449455U/en
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Publication of CN204449455U publication Critical patent/CN204449455U/en
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Abstract

The utility model relates to a kind of rotary positioning mechanism and container roof plate trimming system, this rotary positioning mechanism comprises support, whirligig, carriage and bogey, described whirligig is arranged on above described support and also can rotates in the horizontal direction relative to described support, described bogey is connected to described whirligig and can rotates integratedly with described whirligig above described whirligig, described carriage is connected to described support, and between described support and described whirligig, reciprocatingly slide for driving described bogey.The utility model this rotary positioning mechanism diverse in function disclosed, structure are simple, can be used for the workpiece automated production of such as container roof plate trimming system, and input that is capable of reducing energy consumption and equipment.

Description

Rotary positioning mechanism and container roof plate trimming system
Technical field
The utility model relates to the technical field of container production system, particularly relates to a kind of rotary positioning mechanism and container roof plate trimming system.
Background technology
In conventional art, deburring operation is carried out to sheet material and makes plate forming be container roof plate, workman's participation that this process need is a large amount of, full automation processing can not be realized, part material loading on shearing machine that its mode of production needs artificial handling shaping usually, then, needs two operative employees to utilize shearing machine to carry out deburring to four limits of sheet material manually, finally, the fabricated part pile of artificial handling deburring is deposited.Under this mode of production efficiency, cost is also high.
In recent years, have enterprise development to go out container roof plate automatic production line successively, this top board automatic production line generally comprises: can the conveying mechanism of automatic transport sheet material, the tamping mechanism that automatically can carry out repeatedly die mould to sheet material, the trimming mechanism that can cut out four limits of the top board after die mould.Along the flow direction of sheet material on described conveying mechanism, described tamping mechanism, lead agency and trimming mechanism are sequentially located on described conveying mechanism, the die mould of top board and deburring can be completed by a production line flowing water, substantially increase production efficiency, save labor cost.
But, what adopt on the conveyor due to top board is traversing conveying, and container roof plate four limit all needs to prune, so the trimming mechanism in existing container roof plate automatic production line is 2 groups (4), be responsible for the deburring of long limit and minor face respectively, there is equipment investment large, the problem that energy consumption is high, in addition, existing production technology Production Line Configured head, take up room comparatively large, use has limitation.
Utility model content
The utility model completes to overcome the problems referred to above, its object is to, and provides a kind of rotary positioning mechanism and the container roof plate trimming system comprising this rotary positioning mechanism, can improve the production efficiency of top board.
According to an aspect of the present utility model, disclose a kind of rotary positioning mechanism, it comprises support, whirligig, carriage and bogey, described whirligig is arranged on above described support and also can rotates in the horizontal direction relative to described support, described bogey is connected to described whirligig and can rotates integratedly with described whirligig above described whirligig, described carriage is connected to described support, and between described support and described whirligig, reciprocatingly slide for driving described bogey.
Preferably, described rotary positioning mechanism also comprises lowering or hoisting gear, and described lowering or hoisting gear is connected between described support and described whirligig, and described lowering or hoisting gear is elevated for driving described bogey in the vertical direction.
Preferably, described rotary positioning mechanism is used for container roof plate trimming system, described container roof plate trimming system comprises the first conveying mechanism of conveying top board, cutting mechanism and the second conveyor structure for the described top board completing deburring being delivered to heap code position, described rotary positioning mechanism is used for being arranged between described first conveying mechanism and described cutting mechanism, wherein, described lowering or hoisting gear comprises travel control system, described travel control system is configured to make the upper surface of described bogey higher than the upper surface of described first conveying mechanism when described lowering or hoisting gear is in raised configuration, and the upper surface of described bogey can be made lower than the upper surface of described second conveyor structure when described lowering or hoisting gear is in decline state.
Preferably, described whirligig comprises angle control system, and described angle control system is configured to control described whirligig directional-rotation, and the Angle ambiguity at every turn rotated by described whirligig is 90 degree.
Preferably, the upper surface of described bogey is tabular roughly, and is provided with at least one protuberance for coordinating with the beading of described top board.
According to another aspect of the present utility model, provide a kind of container roof plate trimming system, it comprises the first conveying mechanism, cutting mechanism and second conveyor structure, described container roof plate trimming system also comprises rotary positioning mechanism as above, wherein: described first conveying mechanism is used for treating that the top board of deburring is delivered to described rotary positioning mechanism along first direction, described rotary positioning mechanism is arranged between described first conveying mechanism and described cutting mechanism, rotate for driving described top board, and described cutting mechanism is delivered on four limits of described top board successively, described cutting mechanism is used for carrying out deburring successively to four limits of described top board, described second conveyor structure is used for the described top board completing deburring to be delivered to heap code position along second direction.
Preferably, described second direction is opposite to the first direction.
Preferably, described second conveyor structure is arranged on immediately below described first conveying mechanism, and extends abreast with described first conveying mechanism.
Preferably, described first conveying mechanism comprises isolated two tracks and swiveling wheel, and described two track installation are on described swiveling wheel, and the spacing distance between described two tracks is greater than the width of described top board and is less than the length of described top board.
Preferably, described container roof plate trimming system also comprises the pile dolly being positioned at described pile position, and described pile dolly is used for the top board after pile deburring, and described pile dolly is positioned at the end of described second conveyor structure along described second direction.
This rotary positioning mechanism being used for container roof plate trimming system that the utility model provides can rotate by driving the top board be placed on it, thus automatic trimming can be carried out successively to four limits of top board by means of only separate unit cutting mechanism, equipment investment is few, energy consumption is low, and shorten the length of trimming production line, decrease and occupy space.
Accompanying drawing explanation
The following accompanying drawing of the utility model embodiment in this as a part of the present utility model for understanding the utility model.Shown in the drawings of embodiment of the present utility model and description thereof, be used for explaining principle of the present utility model.In the accompanying drawings,
Fig. 1 is the plane of the container roof plate trimming system according to a preferred embodiment of the present utility model;
Fig. 2 is the schematic diagram of the rotary positioning mechanism according to a preferred embodiment of the present utility model; And
Fig. 3 is the plan view from above of the container roof plate trimming system according to a preferred embodiment of the present utility model.
Detailed description of the invention
In the following description, give a large amount of concrete details to provide to understand more thoroughly the utility model.But, it will be apparent to one skilled in the art that the utility model can be implemented without the need to these details one or more.In other example, in order to avoid obscuring with the utility model, technical characteristics more well known in the art are not described.
In order to thoroughly understand the utility model, by following description, detailed structure is proposed.Obviously, execution of the present utility model is not limited to the specific details that those skilled in the art has the knack of.Preferred embodiment of the present utility model is described in detail as follows, but except these are described in detail, the utility model can also have other embodiments.
It should be noted that, term used herein " on ", D score, "front", "rear", "left", "right" and similar statement just for illustrative purposes, and unrestricted.
Fig. 1-3 schematically shows a kind of container roof plate trimming system according to preferred embodiment of the present utility model.Be appreciated that the part that can be used as the container roof plate mechanized production system comprising die mould, deburring etc. according to this container roof plate trimming system of the present utility model, also can separately for the processing of other part, as long as this part needs deburring then can.
As shown in Figure 1, comprise for the first conveying mechanism 110 of automatic transport top board 150, rotary positioning mechanism 120 and the cutting mechanism 130 for carrying out deburring to four limits of top board 150 according to container roof plate trimming system 100 of the present utility model.Rotary positioning mechanism 120 is arranged between the first conveying mechanism 110 and cutting mechanism 130.It should be noted that, " rotary positioning mechanism is arranged between the first conveying mechanism and cutting mechanism " described herein is not limited to the position relationship between three, it is also understood that as three's temporal sequencing roughly when container roof plate trimming system 100 operates.First conveying mechanism 110 of rotary positioning mechanism 120 will treat that top board 150 automatic transport of deburring is to rotary positioning mechanism 120 along first direction.First conveying mechanism 110 comprises isolated two tracks 111 (see Fig. 3) and swiveling wheel 112, two tracks 111 are arranged on swiveling wheel 112 respectively, by making swiveling wheel 112 rotate the operation that can drive track 111, thus realize the automatic transport of the first conveying mechanism 110 pairs of top boards 150.Rotary positioning mechanism 120 (hereafter will describing the structure of this rotary positioning mechanism 120 in detail) can drive top board 150 directionally to rotate in the horizontal direction, and four limits of top board 150 can be delivered to cutting mechanism 130 successively, cutting mechanism 130 is provided with shear-blade, shear-blade can carry out cutting to four limits of top board 150, thus makes the length of top board 150 and width meet actual requirement.It should be noted that, herein said " directional-rotation ", both can also can for being rotated counterclockwise for turning clockwise, as long as rotate in the same direction, there is no particular restriction for the utility model.Because the first conveying mechanism 110 and cutting mechanism 130 are the state of the art, for simplicity, the utility model is not described in detail.Be appreciated that, when the part of this container roof plate trimming system 100 as container roof plate mechanized production system, top board 150 first can carry out die mould by top board die mould production system to it before being delivered to rotary positioning mechanism 120 by the first conveying mechanism 110, that is, the first conveying mechanism 110 can with top board automatic profiling production system the conveying mechanism that the top board after die mould is carried is docked.
This container roof plate trimming system 100 that the utility model provides, top board 150 is driven to carry out directional-rotation by making rotary positioning mechanism 120, automatic pruning can be completed to top board 150 4 limit by means of only separate unit cutting mechanism 130, equipment investment is few, energy consumption is low, and shorten the length of trimming production line, decrease and occupy space.
As shown in Figure 3, preferably, container roof plate trimming system 100 also comprises the pile dolly (not shown) of the top board 150 after for pile deburring and the second conveyor structure 140 for the top board 150 after deburring being delivered to this pile dolly.Pile dolly can be arranged on the end of second conveyor structure 140 along the throughput direction of second conveyor structure 140.After top board 150 completes deburring, the shaping top board 150 transported out from second conveyor structure 140 will fall into this pile dolly, and after pile, the top board 150 after shaping can pull away by pile dolly, improve the automation of product, thus save manpower.
Preferably, second conveyor structure 140 is arranged on immediately below the first conveying mechanism 110, and extends abreast with the first conveying mechanism 110.After top board 150 completes deburring, top board 150 can be transported to second conveyor structure 140 by rotary positioning mechanism 120, and thus, the top board 150 after deburring can be delivered to pile dolly along the second direction contrary with first direction by second conveyor structure 140.This preferred embodiment of the present utility model, by the mode adopting backhaul to carry on the top board 150 after deburring, can reduce the length of production line to greatest extent.On the other hand, second conveyor structure 140 is arranged on immediately below the first conveying mechanism, also can saves the space of workshop.
Certainly, when workshop space allows, second conveyor structure 140 also can be arranged on the first conveying mechanism non-immediately below (such as side), or the throughput direction of the first conveying mechanism 110 and second conveyor structure 140 can be in the same way completely, i.e. the first conveying mechanism 110, rotary positioning mechanism 120, cutting mechanism 130 and second conveyor structure 140 can set gradually along first direction, now, second conveyor structure 140 can be arranged at the downstream of cutting mechanism 130 along first direction, when rotary positioning mechanism 120 drives top board 150 rotary motion, after completing the deburring work on top board 150 4 limit successively, rotary positioning mechanism 120 can drive top board 150 to move to second conveyor structure 140 place, then by second conveyor structure 140, top board 150 is delivered to pile dolly.
Rotary positioning mechanism 120 will be introduced in detail below.
As shown in Figure 2, rotary positioning mechanism 120 comprises support 1, carriage, lowering or hoisting gear, whirligig and bogey 14.Support 1 carries the operation of whole rotary positioning mechanism 120, and support 1 can be arranged between the first conveying mechanism 110 and cutting mechanism 130, to dock with the first conveying mechanism 110 and cutting mechanism 130.
Carriage is arranged on support 1, and comprises the spirit 4 alive of servomotor 2, first screw mandrel 3, first and moving slide board 5.First spirit 4 alive is arranged on the first screw mandrel 3, and is fixedly connected with moving slide board 5.First screw mandrel 3 is arranged on support along first direction.First screw mandrel 3 can rotate under the driving of servomotor 2, thus drives the first spirit 4 alive to move, and then moving slide board 5 can be driven to move back and forth along first direction, performs feeding or the backward movement of plate.Because convert rotational motion can be rectilinear motion by screw mandrel, its operation principle is known in the art, and for simplicity, is not described in detail herein.
Whirligig comprises electric rotating machine 11, reductor (not shown), fixed disk 12 and hollow rotating disk 13.Electric rotating machine 11 and reductor are connected to hollow rotating disk 13 by shaft coupling (not shown), and its entirety is supported by fixed disk 12, and fixed disk 12 is mounted to lifting platform 10 (described below).Particularly, when system sends rotate instruction, electric rotating machine 11 runs, and reductor drives hollow rotating disk 13 to rotate via shaft coupling after being reduced by rotating speed.Preferably, whirligig also can comprise angle control system, and angle control system can be configured to control whirligig orientation and rotates with determining angle, and the Angle ambiguity at every turn rotated by whirligig is 90 degree.
Bogey 14 is connected to hollow rotating disk 13 and can rotates along with the rotation of hollow rotating disk 13.The upper surface of bogey 14 is tabular roughly, and be provided with at least one protuberance 16 coordinated with the beading of top board to be placed, this protuberance 16 coordinates with the beading of top board 150, to be realized the automatic location of top board 150 on bogey 14 by coordinating between protuberance 16 and the beading of top board 150.Preferably, this at least one protuberance 16 is arranged on the centre position of bogey 14, to ensure that top board to be processed can realize Central Symmetry when being placed on bogey 14, to ensure that it is firm.Exemplarily, a protuberance 16 is only shown in Fig. 2, certainly, those skilled in the art also can arrange more than one protuberance 16 according to actual needs.Preferably, protuberance 16 and bogey 14 form.
Further preferably, be provided with magnechuck 15 in bogey 14, magnechuck 15 is embedded in the both sides of protuberance 16, and its power supply can connect electric ring 17 by carbon brush and provide.Carbon brush connects electric ring 17 and is mounted to hollow rotating disk one end by shaft coupling, because it is prior art, is not described in detail at this.Top board can be pull-in on the upper surface of bogey 14 after being energized by magnechuck 15 firmly.Because this fixed form is general knowledge known in this field, therefore the utility model is not described in detail.Certainly, in other embodiment unshowned, also can adopt other fixed form (such as pneumatic etc. mode) that top board is fixed to bogey 14.
Lowering or hoisting gear comprises lifting motor 6, Chain conveyer part 7, second screw mandrel 8, second lives spirit 9 and hoistable platform 10.Second spirit 9 alive is connected with Chain conveyer part 7, and is mounted to moving slide board 5 by bearing, and hoistable platform 10 is arranged on above the second screw mandrel 8, and thus, hoistable platform 10 can support rotation device and bogey 14.Lifting motor 6 can rotate and drive the second spirit 9 of living to rotate by drive chain driving member 7, thus the second screw mandrel 8 can be driven to move up and down, and then hoistable platform 10 can be made to do rise or declines movement.
Preferably, lowering or hoisting gear comprises travel control system, the stroke of travel control system lifting controllable platform 10 lifting.Particularly, when the first conveying mechanism 110 is by when being delivered to the upper surface of bogey 14 until the top board 150 of deburring, top board 150 is fixed by bogey 14, and rise under the drive of lowering or hoisting gear, now, under the control of travel control system, hoistable platform 10 rises to the upper surface making the upper surface of bogey 14 higher than the first conveying mechanism 110, and then cutting mechanism 130 can carry out deburring (hereafter will describing concrete deburring process in detail) to four limits of top board 150.After four limits of top board 150 all complete deburring, lowering or hoisting gear can drive top board 150 to decline, under the control of travel control system, be appreciated that, hoistable platform 10 should drop to the upper surface making the upper surface of bogey 14 lower than second conveyor structure 140, and the top board 150 of deburring process can have been made like this to drop on second conveyor structure 140.
Further, as shown in Figure 3, preferably, the spacing distance between two tracks 111 of the first conveying mechanism 110 is greater than the width of top board 150 and is less than the length of top board 150.Like this, time on two tracks 111 top board 150 being placed on the first conveying mechanism 110, its minor face can be made along first direction, thus under the drive of rotary positioning mechanism 120, successively deburring is carried out according to the order of long limit-minor face-long limit-minor face to four limits of top board 150, thus, after top board 150 completes the pruning on four limits, its long limit is along first direction, and then can along with the decline of hoistable platform 10, drop on second conveyor structure 140 from the interval between two tracks 111 of the first conveying mechanism 110.
To the specific works process of this container roof plate trimming system 100 be described in detail below:
First, top board 150 is placed on the first conveying mechanism 110, make its minor face along first direction, top board 150 is delivered on the bogey 14 of rotary positioning mechanism 120 by the first conveying mechanism 110, magnechuck 15 is energized and is fixed by top board 150, and lowering or hoisting gear rises and drives top board 150 to rise and location automatically, and moves along first direction towards cutting mechanism 130 under the drive of carriage, arrive cutting mechanism 130, the shear-blade of cutting mechanism 130 carries out the deburring on a long limit to top board 150;
Then, under the drive of carriage, top board 150 slow astern set a distance, whirligig drives top board 150 (also can counterclockwise clockwise, as long as directional-rotation) 90-degree rotation, the shear-blade of cutting mechanism 130 carries out the deburring of a minor face to top board 150;
Then, whirligig drives top board 150 to continue dextrorotation and turn 90 degrees, and moves along first direction towards cutting mechanism 130 under the drive of carriage, and arrive cutting mechanism 130, the shear-blade of cutting mechanism 130 carries out the deburring on another long limit to top board 150;
Again, under the drive of carriage, top board 150 slow astern set a distance, whirligig drives top board 150 dextrorotation to turn 90 degrees, and the shear-blade of cutting mechanism 130 carries out the deburring of another minor face to top board 150;
Finally, complete top board 150 slow astern set a distance under the drive of carriage of deburring, and under the drive of lowering or hoisting gear, drop to the upper surface making the upper surface of bogey 14 lower than second conveyor structure 140, thus top board 150 is dropped on second conveyor structure 140, and by second conveyor structure 140 along second direction top board 150 is delivered to shaping for pile after the pile dolly of top board 150.
The utility model this container roof plate trimming system disclosed can dock with the top board automatic profiling production system of prior art completely, thus form the top board mechanized production system comprising automatic charging, automatic tamping, automatic trimming, automatic stacking, equipment investment is few, energy consumption is low, and shorten the length of trimming production line, decrease and occupy space.
Unless otherwise defined, technology used herein is identical with the implication that those skilled in the art of the present utility model understand usually with scientific terminology.Term used herein, just in order to describe concrete enforcement object, is not intended to limit the utility model.Terms such as such as " mechanisms " that occur herein both can represent single part, also can represent the combination of multiple part.The term such as such as " installation ", " setting " etc. occurred herein both can represent that parts were directly attached to another parts, also can represent that parts are attached to another parts by middleware.The feature described in one embodiment herein can be applied to another embodiment individually or with further feature in combination, unless otherwise stated or this feature inapplicable in this another embodiment.
The utility model is illustrated by above-mentioned embodiment, but should be understood that, above-mentioned embodiment just for the object of illustrating and illustrate, and is not intended to the utility model to be limited within the scope of described embodiment.In addition it will be understood by those skilled in the art that; the utility model is not limited to above-mentioned embodiment; more kinds of variants and modifications can also be made, within these variants and modifications all drop on the utility model scope required for protection according to instruction of the present utility model.

Claims (10)

1. a rotary positioning mechanism, comprise support, whirligig, carriage and bogey, described whirligig is arranged on above described support and also can rotates in the horizontal direction relative to described support, described bogey is connected to described whirligig and can rotates integratedly with described whirligig above described whirligig, described carriage is connected to described support, and between described support and described whirligig, reciprocatingly slide for driving described bogey.
2. rotary positioning mechanism according to claim 1, is characterized in that, also comprises lowering or hoisting gear, and described lowering or hoisting gear is connected between described support and described whirligig, and described lowering or hoisting gear is elevated for driving described bogey in the vertical direction.
3. rotary positioning mechanism according to claim 2, it is characterized in that, described rotary positioning mechanism is used for container roof plate trimming system, described container roof plate trimming system comprises the first conveying mechanism of conveying top board, cutting mechanism and the second conveyor structure for the described top board completing deburring being delivered to heap code position, described rotary positioning mechanism is used for being arranged between described first conveying mechanism and described cutting mechanism, wherein, described lowering or hoisting gear comprises travel control system, described travel control system is configured to make the upper surface of described bogey higher than the upper surface of described first conveying mechanism when described lowering or hoisting gear is in raised configuration, and the upper surface of described bogey can be made lower than the upper surface of described second conveyor structure when described lowering or hoisting gear is in decline state.
4. rotary positioning mechanism according to claim 1, it is characterized in that, described whirligig comprises angle control system, and described angle control system is configured to control described whirligig directional-rotation, and the Angle ambiguity at every turn rotated by described whirligig is 90 degree.
5. rotary positioning mechanism according to claim 3, is characterized in that, the upper surface of described bogey is tabular roughly, and is provided with at least one protuberance for coordinating with the beading of described top board.
6. a container roof plate trimming system, comprises the first conveying mechanism, cutting mechanism and second conveyor structure, it is characterized in that, described container roof plate trimming system also comprises the rotary positioning mechanism according to any one of claim 1-5, wherein:
Described first conveying mechanism is used for treating that the top board of deburring is delivered to described rotary positioning mechanism along first direction,
Described rotary positioning mechanism is arranged between described first conveying mechanism and described cutting mechanism, for driving described top board to rotate, and described cutting mechanism is delivered on four limits of described top board successively,
Described cutting mechanism is used for carrying out deburring successively to four limits of described top board,
Described second conveyor structure is used for the described top board completing deburring to be delivered to heap code position along second direction.
7. container roof plate trimming system according to claim 6, is characterized in that, described second direction is opposite to the first direction.
8. container roof plate trimming system according to claim 7, is characterized in that, described second conveyor structure is arranged on immediately below described first conveying mechanism, and extends abreast with described first conveying mechanism.
9. container roof plate trimming system according to claim 8, it is characterized in that, described first conveying mechanism comprises isolated two tracks and swiveling wheel, described two track installation are on described swiveling wheel, and the spacing distance between described two tracks is greater than the width of described top board and is less than the length of described top board.
10. container roof plate trimming system according to claim 6, it is characterized in that, also comprise the pile dolly being positioned at described pile position, described pile dolly is used for the described top board that pile completes deburring, and described pile dolly is positioned at the end of described second conveyor structure along described second direction.
CN201520142038.2U 2015-03-12 2015-03-12 Rotary positioning mechanism and container roof plate trimming system Withdrawn - After Issue CN204449455U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104759682A (en) * 2015-03-12 2015-07-08 扬州润扬物流装备有限公司 Rotary positioning mechanism and container roof trimming production system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104759682A (en) * 2015-03-12 2015-07-08 扬州润扬物流装备有限公司 Rotary positioning mechanism and container roof trimming production system

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