CN204270591U - A kind of punch press practical training simulated device - Google Patents

A kind of punch press practical training simulated device Download PDF

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Publication number
CN204270591U
CN204270591U CN201420752196.5U CN201420752196U CN204270591U CN 204270591 U CN204270591 U CN 204270591U CN 201420752196 U CN201420752196 U CN 201420752196U CN 204270591 U CN204270591 U CN 204270591U
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China
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fixedly installed
cylinder
practical training
simulated device
pad
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CN201420752196.5U
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Inventor
陈传周
陈钰生
李波
潘忠伟
郑巨上
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Yalong intelligent equipment group Limited by Share Ltd
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Zhejiang Yalong Education Equipment Co Ltd
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Abstract

The utility model discloses a kind of punch press practical training simulated device, described punch press practical training simulated device comprises decompressor and robot, described decompressor comprises: punching press stand, ram driving mechanism, upper die component, lower support platform and conveying mechanism, and described punching press stand comprises base, the column be arranged on base, the back up pad be fixed on a column; Described robot comprises: linear moving mechanism, rotary lifting mechanism and mechanical arm, mechanical arm, described mechanical arm is fixedly installed on lift cylinder one end, and described mechanical arm comprises the framework be fixedly installed on lift cylinder, be fixedly installed on an opponent at framework two ends grabs cylinder.The utility model take up room little, cost is low, easy to maintenance, simple to operate, be applicable to practice teaching.

Description

A kind of punch press practical training simulated device
Technical field
The utility model relates to a kind of teaching equipment, particularly relates to a kind of punch press practical training simulated device.
Background technology
At present in the teaching practice in middle tertiary vocational school's Mechanical Manufacturing and Automation field, for promoting " technology of die manufacturing ", " automated control technology ", " mechanical & electrical technology application ", " stamping technology ", the realization of Speciality training goals such as " Roboticses ", each school and manufacturing enterprise pass through in the workshop of factory of school, or by organizing the student enterprise's practice, although obtain certain effect, but difficulty is large when there is students ' actual situation operation, hands-on cannot be met, operating experience is not enough, costly, organize difficulty large, student's shortcoming that security risk is large when physical device operates, huge actual production equipment noise when operating is large, equipment costly, each student can not be allowed in person to experience operation, in order to make student instruction and actual combination, reach books and the actual object combined, current many enterprise developments teaching training apparatus, these instructional devices are all design according to production equipment in the past or production distribution.
Chinese patent CN 201310110590 discloses a kind of automatic Steel Rolling stamping simulation device, it is characterized in that: it is at least made up of feeding unit material, delivery unit, steel rolling unit, punching unit and blanking unit.
Chinese patent CN 201220236106 discloses a kind of modular flexible production lines actual training device, comprises and captures platform, stamping station, station, biaxial movement mechanical arm station, classification storage sites, substrate, logical simulation box, PLC control enclosure (can select dissimilar Programmable Logic Controller), guidance panel, touch-screen mounting box, switch board, I/O card extender.Flexible production line can complete a series of action such as crawl, punching press, assembling, biaxial movement Manipulator Transportation, again classified storage of three kinds of material blocks.
Actual training device disclosed in above two patents, be all be based upon traditional mode of production layout and production equipment basis on, even if select the device such as control and mechanical arm automatically, but all produce with current enterprise and disconnect, current enterprise improving production efficiency under the prerequisite ensureing safety, work efficiency, work quality cannot be met.Industrial robot substitutes workman and repeats and the work of dullness, and the application of industrial robot in automatic stamping production line can not only improve the level of robotization, reduces production cost, can also ensure safety and promote productivity effect, especially in automobile industry.
In sum, among teaching and practice, be badly in need of a kind ofly realizing automatic loading/unloading, flexible strong, that automatic stamping production line can be met teaching simulation actual training device.
Utility model content
The utility model object is the deficiency in order to solve above-mentioned technology, provides a kind of punch press practical training simulated device taking up room little, cost is low, easy to maintenance, simple to operate.
The technical scheme in the invention for solving the above technical problem is: a kind of punch press practical training simulated device, comprise decompressor and robot, described decompressor comprises: punching press stand, and described punching press stand comprises base, the column be arranged on base, the back up pad be fixed on a column; Ram driving mechanism, described ram driving mechanism is fixedly installed on the supporting plate, wherein, comprising: guide rail, and described guide rail is fixedly installed on the supporting plate; Punch pad, described punch pad is slidably arranged on guide rail; Upper die component, described upper die component is arranged in punch pad; Described robot comprises: linear moving mechanism, and described linear moving mechanism comprises mount pad, is arranged on the straight line cylinder that mount pad moves linearly, the installing plate be arranged on straight line cylinder, install mounting seat on a mounting board; Rotary lifting mechanism, described rotary lifting mechanism is fixedly installed in mounting seat, and described rotary lifting mechanism comprises the rotary cylinder be arranged in mounting seat, the rotary seat be arranged on rotary cylinder, is arranged on the lift cylinder of rotary seat one end.
Further, described decompressor also comprises: lower support platform, described lower support platform to be fixedly installed on base and to be positioned at below upper die component, and described lower support platform comprises four the counterdie support columns be fixedly installed on base, the counterdie fixed head be fixedly installed on four counterdie support columns, the counterdie be fixedly installed on counterdie fixed head; Conveying mechanism, described conveying mechanism to be arranged on base and to be positioned at lower support platform bottom, and described conveying mechanism comprises the riser be fixedly installed on base, the motor be arranged on riser, the chain pulley seat be fixedly installed on base, the chain be arranged on motor and chain pulley seat.
Further, described robot also comprises: mechanical arm, and described mechanical arm is fixedly installed on lift cylinder one end, and described mechanical arm comprises the framework be fixedly installed on lift cylinder, be fixedly installed on an opponent at framework two ends grabs cylinder.
Further, described punching press stand also comprises a supporter, and described supporter one end is fixed on base, under the described supporter other end is supported on back up pad.
Further, described ram driving mechanism also comprises driving mechanism.
Further, described driving mechanism is cylinder or oil cylinder.
Further, described upper die component comprises the upper mould fixed plate being arranged on driving mechanism front end, the patrix be fixed on upper mould fixed plate, one end to be fixed on upper mould fixed plate and the guide pillar be slidably arranged in punch pad.
Further, described hand is grabbed cylinder and is provided with an opponent and grabs.
Further, described framework two ends are provided with and install the breach that hand grabs cylinder.
Further, described frame mid portion is provided with the cavity of hollow out.
The utility model punch press practical training simulated device has the following advantages: whole punch press practical training simulated device
Adopt modular design, this punch press practical training simulated device comprises decompressor and robot two modules, the real training of stamping press can be realized, also the real training of robot automatic loading/unloading can be realized, two the module combination process of decompressor and robot, just can realize robot to decompressor loading and unloading, decompressor realizes the conveying of punching press and waste material automatically; Punch press practical training simulated device is convenient to carrying out of practice teaching, and this decompressor is primarily of punching press stand, ram driving mechanism, upper die and lower die, conveying mechanism composition, and these mechanisms and part are all conventional parts, makes simple, easy to maintenance; Cylinder and framework composition are grabbed primarily of mount pad, straight line cylinder, rotary cylinder, lift cylinder, hand by this robot, and these cylinders are all standard packages, buy easily, so it is more convenient to make this punch press practical training simulated device safeguard; User can be made to be familiar with by this punch press practical training simulated device and learnt any stamping press and robot transport, improve the proficiency of user, this punch press practical training simulated apparatus structure simply takes up room little, and cost low being more conducive to is popularized.
Accompanying drawing explanation
Forming the part of this instructions, showing preferred embodiment of the present utility model for understanding accompanying drawing of the present utility model further, and be used for principle of the present utility model is described together with instructions.
The perspective view that Fig. 1 provides for the utility model;
The perspective view that Fig. 2 provides for the utility model;
The perspective view of the decompressor that Fig. 3 provides for the utility model;
The side view of the decompressor that Fig. 4 provides for the utility model;
The perspective view of the robot that Fig. 5 provides for the utility model;
The perspective view of the mechanical arm that Fig. 6 provides for the utility model.
Wherein, Reference numeral:
100 is decompressor, 110 is punching press stand, 111 is base, 112 is column, 113 is back up pad, 114 is upper mounted plate, 115 is supporter, 120 is ram driving mechanism, 121 is guide rail, 122 is punch pad, 123 is driving mechanism, 130 is upper die component, 131 is guide pillar, 132 is upper mould fixed plate, 133 is patrix, 140 is lower support platform, 141 is counterdie support column, 142 is counterdie fixed head, 143 is counterdie, 150 is conveying mechanism, 151 is riser, 152 is motor, 153 is chain, 154 is chain pulley seat, 200 is robot, 210 is linear moving mechanism, 211 is mount pad, 212 is straight line cylinder, 213 is installing plate, 214 is mounting seat, 220 is rotary lifting mechanism, 221 is rotary cylinder, 222 is rotary seat, 223 is lift cylinder, 230 is mechanical arm, 231 is framework, 232 grab cylinder for hand, 233 grab for hand, 234 breach, 235 is cavity.
Embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is described in detail, but the multitude of different ways that the utility model can be defined by the claims and cover is implemented.
Referring to figs. 1 to Fig. 6, a kind of punch press practical training simulated device as shown in Figure 1, wherein, described punch press practical training simulated device comprises decompressor 100 and robot 200.
As Fig. 1, Fig. 2, shown in Fig. 4, described decompressor 100 comprises: punching press stand 110, described punching press stand 110 is by base 111, one column 112, back up pad 113, upper mounted plate 114 and supporter 115 form, one column 112 is fixedly installed on base 111, upper mounted plate 114 is fixedly mounted on column 112 top by nut, so just form planer type structure, more stable when making decompressor 100 work like this, described back up pad 113 is slidably arranged on a column 112, described back up pad 113 relies on the supporter 115 be fixed on base 111 to support, described supporter 115 can be a supporting construction, also can be cylinder or oil cylinder.
Preferably, described decompressor 100 also comprises: ram driving mechanism 120, described ram driving mechanism 120 is fixedly installed in back up pad 113, described ram driving mechanism 120 is by guide rail 121, punch pad 122, driving mechanism 123, described guide rail 121 is fixedly installed in back up pad 113, described punch pad 122 is slidably arranged on guide rail 121, described driving mechanism 123 is fixedly installed on the front end of punch pad 122, described driving mechanism 123 provides pressure during punching press, described driving mechanism 123 is cylinder or oil cylinder, when described driving mechanism 123 selects cylinder, be mainly used in the punching press of thin plate material, when described driving mechanism 123 selects oil cylinder, be mainly used in the punching press of thick blanks, described driving mechanism 123 selects cylinder or oil cylinder, be more conducive to the diversity that user and learner understand pressing equipment, be beneficial to practice-training teaching object.
Preferably, described decompressor 100 also comprises: upper die component 130, described upper die component 130 is arranged in punch pad 122, described upper die component 130 is made up of upper mould fixed plate 132, patrix 133, a pair guide pillar 131, described upper mould fixed plate 132 is arranged on the front end of driving mechanism 123, patrix 133 is fixed on upper mould fixed plate 132, and a pair guide pillar 131 to be fixed on upper mould fixed plate 132 and to be slidably matched with punch pad 122.
Preferably, described decompressor 100 also comprises: lower support platform 140, described lower support platform 140 to be fixedly installed on base 111 and to be positioned at the below of upper die component 130, described lower support platform 140 is by counterdie support column 141, counterdie fixed head 142 and counterdie 143 form, described counterdie support column 141 is four, four counterdie support columns 141 are fixedly installed on base 111, four counterdie support columns 141 make support more firm, be beneficial to processing simultaneously and install, the chain 153 being convenient to conveying mechanism 150 in addition passes through, counterdie fixed head 142 is fixed by screws on four counterdie support columns 141, described counterdie fixed head 142 is fixed with counterdie 143.
Preferably, described decompressor 100 also comprises: conveying mechanism 150, described conveying mechanism 150 to be arranged on base 111 and to be positioned at lower support platform 140 bottom, described conveying mechanism 150 is made up of riser 151, motor 152, chain pulley seat 154 and chain 153, described riser 151 is fixedly installed on base 111, motor 151 is arranged on the side of riser 151, and chain pulley seat 154 is fixedly installed on the other end of base 111, and chain 153 is connected on motor 152 and chain pulley seat 154.
As shown in Figure 1, Figure 2, shown in Fig. 5, Fig. 6, described robot 200 comprises: linear moving mechanism 210, described linear moving mechanism 210 is made up of mount pad 211, straight line cylinder 212, installing plate 213, mounting seat 214, straight line cylinder 212 movable linearly is fixedly mounted on mount pad 211 by screw, straight line cylinder 212 is fixed with installing plate 213, installing plate 213 is fixed a mounting seat 214.
Preferably, described robot 200 also comprises: rotary lifting mechanism 220, described rotary lifting mechanism 220 is fixedly installed in mounting seat 214, and described rotary lifting mechanism 220 comprises the rotating rotary cylinder 221 be arranged in mounting seat 214, the rotary seat 222 for fixing lift cylinder 223 be arranged on rotary cylinder 221, be arranged on the lift cylinder moving up and down 223 of rotary seat 222 one end.
Preferably, described robot 200 also comprises: mechanical arm 230, described mechanical arm 230 is fixedly installed on one end of lift cylinder 223, and described mechanical arm 230 comprises the framework 231 be fixedly installed on lift cylinder 223, be fixedly installed on an opponent at framework 231 two ends grabs cylinder 232.
Preferably, described hand is grabbed and cylinder 232 is fixed with a pair hand for grabbing workpiece is grabbed 233.
Preferably, described framework 231 two ends are provided with installs the breach 234 that hand grabs cylinder 232, and be provided with the cavity 235 of hollow out in the middle part of described framework 231, the cavity 235 of hollow out can reduce the weight of framework 231, is convenient to each parts of robot 200 and lightly operates fast.
The course of work: when the hand of framework 231 one end grab cylinder 232 stress on both hands 233 grabbing workpieces after, lift cylinder 223 rises and makes workpiece depart from apparatus for placing, straight line cylinder 212 moves to the other end of mount pad 211 subsequently, after moving on to position, rotary cylinder 221 rotates and makes workpiece between patrix 133 and counterdie 143, after detection workpiece puts in place, lift cylinder 223 declines, simultaneously hand is grabbed cylinder 232 action and is made to stress on both hands 233 and unclamp, workpiece drops on counterdie 143, ram driving mechanism 120 stamped workpieces, the chain 153 that waste material after punching press drops on conveying mechanism 150 is transferred out, now hand grab cylinder 232 stress on both hands 233 crawls processing after workpiece, after capturing the workpiece after processing, lift cylinder 223 rise certain distance time rotary cylinder 221 rotate, after rotary cylinder 221 rotates to an angle, lift cylinder 223 declines, simultaneously hand is grabbed stressing on both hands of cylinder 232 and 233 is unclamped workpiece, workpiece is placed on the table, meanwhile stressing on both hands of the other end 233 is capturing for processing work.
These are only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.

Claims (10)

1. a punch press practical training simulated device, is characterized in that, comprises decompressor (100) and robot (200),
Described decompressor (100) comprising:
Punching press stand (110), described punching press stand (110) comprises base (111), the column (112) be arranged on base (111), the back up pad (113) be fixed on a column (112);
Ram driving mechanism (120), described ram driving mechanism (120) is fixedly installed in back up pad (113), wherein, comprising:
Guide rail (121), described guide rail (121) is fixedly installed in back up pad (113);
Punch pad (122), described punch pad (122) is slidably arranged on guide rail (121);
Upper die component (130), described upper die component (130) is arranged in punch pad (122);
Described robot (200) comprising:
Linear moving mechanism (210), described linear moving mechanism (210) comprises mount pad (211), is arranged on straight line cylinder (212), the installing plate (213) be arranged on straight line cylinder (212), the mounting seat (214) be arranged on installing plate (213) of the upper rectilinear movement of mount pad (211);
Rotary lifting mechanism (220), described rotary lifting mechanism (220) is fixedly installed in mounting seat (214), and described rotary lifting mechanism (220) comprises the rotary cylinder (221) be arranged in mounting seat (214), the rotary seat (222) be arranged on rotary cylinder (221), is arranged on the lift cylinder (223) of rotary seat (222) one end.
2. punch press practical training simulated device according to claim 1, is characterized in that, described decompressor (100) also comprises:
Lower support platform (140), described lower support platform (140) is fixedly installed on base (111) and goes up and be positioned at upper die component (130) below, and described lower support platform (140) comprises four the counterdie support columns (141) be fixedly installed on base (111), the counterdie fixed head (142) be fixedly installed on four counterdie support columns (141), the counterdie (143) be fixedly installed on counterdie fixed head (142);
Conveying mechanism (150), described conveying mechanism (150) is arranged on base (111) and goes up and be positioned at lower support platform (140) bottom, and described conveying mechanism (150) comprises the riser (151) be fixedly installed on base (111), the motor (151) be arranged on riser (151), the chain pulley seat (154) be fixedly installed on base (111), the chain (153) be arranged on motor (152) and chain pulley seat (154).
3. punch press practical training simulated device according to claim 1, is characterized in that, described robot (200) also comprises:
Mechanical arm (230), described mechanical arm (230) is fixedly installed on lift cylinder (223) one end, and described mechanical arm (230) comprises the framework (231) be fixedly installed on lift cylinder (223), be fixedly installed on an opponent at framework (231) two ends grabs cylinder (232).
4. punch press practical training simulated device according to claim 1, it is characterized in that, described punching press stand (110) also comprises a supporter (115), described supporter (115) one end is fixed on base (111), under described supporter (115) other end is supported on back up pad (113).
5. punch press practical training simulated device according to claim 1, is characterized in that, described ram driving mechanism (120) also comprises driving mechanism (123).
6. punch press practical training simulated device according to claim 5, is characterized in that, described driving mechanism (123) is cylinder or oil cylinder.
7. punch press practical training simulated device according to claim 1, it is characterized in that, described upper die component (130) comprises the upper mould fixed plate (132) being arranged on driving mechanism (123) front end, the patrix (133) be fixed on upper mould fixed plate (132), one end be fixed on the upper and guide pillar (131) be slidably arranged in punch pad (122) of upper mould fixed plate (132).
8. punch press practical training simulated device according to claim 3, is characterized in that, described hand is grabbed cylinder (232) and is provided with an opponent and grabs (233).
9. punch press practical training simulated device according to claim 3, is characterized in that, described framework (231) two ends are provided with installs the breach (234) that hand grabs cylinder (232).
10. the punch press practical training simulated device according to claim 3 or 9, is characterized in that, described framework (231) middle part is provided with the cavity (235) of hollow out.
CN201420752196.5U 2014-12-03 2014-12-03 A kind of punch press practical training simulated device Active CN204270591U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107862931A (en) * 2017-12-12 2018-03-30 芜湖信诺教育设备有限公司 A kind of real training equipment and its practical training method for the polishing training of automobile stamping technique
CN107871440A (en) * 2017-12-15 2018-04-03 大连理工常州研究院有限公司 A kind of intelligence manufacture practice teaching platform with material block conveying device
CN110136544A (en) * 2019-06-13 2019-08-16 江苏汇博机器人技术股份有限公司 A kind of inserted teaching stamping die

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107862931A (en) * 2017-12-12 2018-03-30 芜湖信诺教育设备有限公司 A kind of real training equipment and its practical training method for the polishing training of automobile stamping technique
CN107871440A (en) * 2017-12-15 2018-04-03 大连理工常州研究院有限公司 A kind of intelligence manufacture practice teaching platform with material block conveying device
CN107871440B (en) * 2017-12-15 2023-10-20 大连理工常州研究院有限公司 Intelligent manufacturing teaching training platform with material block conveying device
CN110136544A (en) * 2019-06-13 2019-08-16 江苏汇博机器人技术股份有限公司 A kind of inserted teaching stamping die

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Address after: 325105 Yalong Industrial Park, Oubei Zhenbao No.2 Industrial Park, Yongjia County, Wenzhou City, Zhejiang Province

Patentee after: Yalong intelligent equipment group Limited by Share Ltd

Address before: 325105 Yalong Industrial Park, Oubei Zhenbao No.2 Industrial Park, Yongjia County, Wenzhou City, Zhejiang Province

Patentee before: Zhejiang Yalong Education Equipment Co., Ltd.