A kind of automatic butt jointing device for the test of wall-hung boiler pipeline
[technical field]
The utility model relates to wall-hung boiler pick-up unit, especially a kind of automatic butt jointing device for the test of wall-hung boiler pipeline.
[background technology]
In wall-hung boiler finished product detection, comprise and its pipeline is tested, manual type is normally adopted to be docked to the corresponding pipe interface on wall-hung boiler respectively by test connecting pipe in prior art, and pipe interface is generally made up of multiple, tester needs to dock one by one, the longer time is needed to dock in this course, therefore, the efficiency of impact test.In addition, wall-hung boiler itself has certain weight, and tester continues easily to occur fatigue in carrying, also can affect the speed of interoperability test.
Namely the utility model is researched and proposed for the deficiencies in the prior art.
[utility model content]
The technical problems to be solved in the utility model is to provide a kind of automatic butt jointing device for the test of wall-hung boiler pipeline, wall-hung boiler is delivered to test station by delivery track, wall-hung boiler is then locked by the switching mechanism be positioned in test station, and turn on testing jig, pipeline test docking facilities on testing jig then docks with the pipe interface on wall-hung boiler, adopt the utility model to realize automatic butt test, reduce the labour intensity of tester, improve testing efficiency.
For solving the problems of the technologies described above, a kind of automatic butt jointing device for the test of wall-hung boiler pipeline of the utility model, adopts following technical scheme:
A kind of automatic butt jointing device for the test of wall-hung boiler pipeline of the utility model, comprise for carrying the delivery track of wall-hung boiler and the testing jig being positioned at delivery track side, described delivery track is provided with tests for wall-hung boiler the detection station parked, described testing jig is provided with turning to detecting station to load or the switching mechanism of wall-hung boiler of removing stage makeup and costume and the overturning drive device for driving switching mechanism to overturn, and described testing jig is also provided with for testing docking facilities with the pipeline of the pipe interface automatic butt on wall-hung boiler.
Described switching mechanism comprises the trip shaft be rotationally connected with testing jig, the left and right two ends of described trip shaft are fixedly connected with perpendicular flip-arm, the front end of described two flip-arms is provided with the locating piece for wall-hung boiler location, the end of described two flip-arms slidably connects the latch segment for being locked by wall-hung boiler, described flip-arm is provided with locking cylinder, and the output terminal of described locking cylinder is connected with latch segment.
Described drive unit comprises fixing CD-ROM drive motor on the tester rack, is provided with gear between described CD-ROM drive motor output terminal and trip shaft.
Described pipeline test docking facilities comprises establishes testing butt-joint block for mate with pipe interface the pipeline docked and fixedly establishing trying for driving tube drive test the docking that butt-joint block docks with pipe interface and drive cylinder on the tester rack on the tester rack, described docking drives the output terminal of cylinder to test butt-joint block with pipeline to be connected, and described pipeline is tested butt-joint block and is provided with and the test interface for docking with pipe interface tested pipeline and be connected.
Described pipeline test butt-joint block and testing jig are slidably connected by guide rail slide block.
Output terminal and the latch segment of described locking cylinder are slidably connected by guide rail slide block.
A kind of automatic butt jointing device for the test of wall-hung boiler pipeline of the utility model, comprise delivery track and be positioned at the testing jig of delivery track side, delivery track is provided with test station, wall-hung boiler is delivered to test station by delivery track, wall-hung boiler is then locked by the switching mechanism be positioned in test station, and turn on testing jig, pipeline test docking facilities on testing jig then docks with the pipe interface on wall-hung boiler, after completing test, again wall-hung boiler is put back to delivery track, to enter subsequent processing.Adopt the utility model to realize automatic butt test, reduce the labour intensity of tester, improve testing efficiency.
[accompanying drawing explanation]
Below in conjunction with accompanying drawing, embodiment of the present utility model is described in further detail, wherein:
Fig. 1 is the schematic diagram that the utility model wall-hung boiler is positioned at when detecting station.
Fig. 2 is the schematic diagram of the utility model wall-hung boiler when turning to testing jig.
Fig. 3 is the right view of the utility model testing jig.
Fig. 4 is the vertical view of Fig. 2.
Fig. 5 is the structural representation of switching mechanism in the utility model.
[embodiment]
Below in conjunction with accompanying drawing, embodiment of the present utility model is elaborated.
A kind of automatic butt jointing device for the test of wall-hung boiler pipeline of the utility model, comprise for carrying the delivery track 2 of wall-hung boiler 1 and being positioned at the testing jig 3 of delivery track 2 side, described delivery track 2 is provided with tests for wall-hung boiler 1 the detection station 4 parked, described testing jig 3 is provided with turning to detecting station 4 to load or the switching mechanism 5 of wall-hung boiler 1 of removing stage makeup and costume and the overturning drive device 6 for driving switching mechanism 5 to overturn, and described testing jig 3 is also provided with for testing docking facilities 7 with the pipeline of pipe interface 11 automatic butt on wall-hung boiler 1.When being delivered to the detection station 4 on delivery track 2 when wall-hung boiler 1, delivery track 2 stops, switching mechanism 5 is fixedly clamped being positioned at the wall-hung boiler 1 detected on station 4, drive unit 6 driving switching mechanisms 5 overturn, wall-hung boiler 1 is made to turn on testing jig 3, when wall-hung boiler 1 is positioned at directly over pipeline test docking facilities 7, drive unit 6 stops driving, and self-locking, then pipeline test docking facilities 7 starts, test interface 33 is docked with pipe interface 11, to complete test, realize automatic butt test, reduce the labour intensity of tester, improve testing efficiency.
Described switching mechanism 5 comprises the trip shaft 51 be rotationally connected with testing jig 3, the described left and right two ends of trip shaft 51 are fixedly connected with perpendicular flip-arm 52, when flip-arm 52 is in horizontality, two flip-arms 52 lay respectively between the roller bearing on delivery track 2, the front end of described two flip-arms 52 is provided with the locating piece 55 of locating for wall-hung boiler 1, the end of described two flip-arms 52 slidably connects the latch segment 53 for being locked by wall-hung boiler 1, described flip-arm 52 is provided with locking cylinder 54, and the output terminal of described locking cylinder 54 is connected with latch segment 53.When wall-hung boiler 1 is delivered to detection station 4, delivery track 2 stops conveying, and now, locking cylinder 54 acts on its output terminal, makes it retract, and drives latch segment 53 to slide, by locating piece 55 and latch segment 53, to be locked by wall-hung boiler 1.
Described drive unit 6 comprises the CD-ROM drive motor 61 be fixed on testing jig 3, is provided with gear 62 between described CD-ROM drive motor 61 output terminal and trip shaft 51.CD-ROM drive motor 61 is rotated, and drives trip shaft 51 to rotate by gear 62, and then flip-arm 52 can be driven to overturn.
Described pipeline test docking facilities 7 comprises and is located at testing butt-joint block 31 for mate with pipe interface 11 pipeline docked and being fixedly located at trying for driving tube drive test the docking that butt-joint block 31 docks with pipe interface 11 and drive cylinder 32 on testing jig 3 on testing jig 3, the output terminal of described docking driving cylinder 32 is tested butt-joint block 31 with pipeline and is connected, described pipeline test butt-joint block 31 is provided with and the test interface 33 for docking with pipe interface 11 tested pipeline and be connected, the quantity of test interface 33 can be arranged according to pipe interface 11 correspondence on wall-hung boiler 1.When wall-hung boiler 1 is positioned at directly over pipeline test docking facilities 7, docking drives cylinder 32 to act on its output terminal, promote pipeline test butt-joint block 31 to slide, test interface 33 is docked with pipe interface 11, solve the problem of free-hand interoperability test, to improve testing efficiency, reduce the labour intensity of operator.
In order to ensure that test interface 33 can dock with pipe interface 11 exactly, described pipeline test butt-joint block 31 is slidably connected by guide rail slide block with testing jig 3, can arrange corresponding guide rail on testing jig 3, and pipeline test butt-joint block 31 is connected with slide block.
Equally, in order to ensure the reliability of locking wall-hung boiler 1, output terminal and the latch segment 53 of described locking cylinder 54 are slidably connected by guide rail slide block, and can arrange corresponding guide rail on flip-arm 52, latch segment 53 is connected with slide block.
Utility model works principle:
Delivery track 2 intermittent movement, wall-hung boiler 1 on it is delivered to successively and detects station 4, when wall-hung boiler 1 stops at detection station 4, locking cylinder 54 output terminal is retracted, latch segment 53 is driven to slide, wall-hung boiler 1 is locked by latch segment 53, CD-ROM drive motor 61 drives trip shaft 51 to rotate forward afterwards, flip-arm 52 turn to vertical state by horizontality thereupon, the pipe interface 11 of wall-hung boiler 1 is made just in time to be positioned at the top of test interface 33, CD-ROM drive motor 61 locks, then docking drives cylinder 32 output terminal to stretch out, upwardly pipeline test butt-joint block 31 slides, the test interface 33 that pipeline is tested on butt-joint block 31 docks with the pipe interface 11 on wall-hung boiler 1, the test of line correlation performance of going forward side by side.
After being completed, docking drives cylinder 32 to retract, test interface 33 and pipe interface 11 depart from, then CD-ROM drive motor 61 drives trip shaft 51 to reverse, flip-arm 52 by vertical state turnover to horizontality, then locking cylinder 54 output terminal stretches out, latch segment 53 is made to unclamp clamping to wall-hung boiler 1, to complete on the wall-hung boiler 1 horizontal positioned delivery track 2 of test, last delivery track 2 starts, the wall-hung boiler 1 completing test is transported to next station, another wall-hung boiler 1 is delivered to simultaneously and detects station 4, circulation like this, realize automatic butt test, reduce the labour intensity of tester, improve testing efficiency.